Textile calender with dust removal function

Abstract

The utility model belongs to the technical field of textile, and particularly relates to a textile calender with a dust removal function, which comprises an operating table, a pair of fixing plates are fixedly connected onto the operating table, a plurality of groups of first motors are fixedly connected onto the fixing plates, a second exhaust pipe is communicated onto a first exhaust pipe, and a plurality of groups of second exhaust pipes are communicated onto the second exhaust pipe. The second exhaust pipe is fixedly connected with the pair of fixing columns, a plurality of sets of supporting columns are arranged on the operation table, a fabric body is arranged on the supporting columns and located between the pair of cleaning rollers, the cleaning rollers are fixedly connected between the pair of rotating shafts, the end of a connecting pipe communicates with the first exhaust pipe, and the fabric body is arranged on the fabric body. The end part of the first exhaust pipe is communicated with a second exhaust pipe, so that dust and chippings on the surface of the fabric body can be cleaned and collected in the calendering process of the fabric body, and the situation that the dust and chippings drift into the air and fall onto the surface of the fabric body again after the dust and chippings on the surface of the fabric body are cleaned in the use process is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of textile technology, specifically a textile calender with dust removal function. Background Technology

[0002] Calendering is a key step in the finishing process of textiles. The high pressure of the rollers flattens the fibers and makes the pile lie flat, reducing the diffuse reflection of light. Experiments show that the gloss of the fabric can be significantly improved after calendering. Some high-density fabrics exhibit a mirror-like effect similar to a coating after being calendered with a film.

[0003] Calendering reshapes the surface morphology of fabrics by precisely controlling temperature, pressure, and speed, achieving a balance between luster and functionality. In practical applications, the process needs to be optimized according to fiber type and intended use, and the rollers need to be maintained regularly to ensure stable results.

[0004] Existing textile calenders typically use brush rollers to clean the surface of textiles before they enter the calender for calendering. However, long-term use and observation have revealed that after the brush rollers clean the textile surface, dust and debris are released into the air. Some of this dust and debris fall back onto the textile surface during its descent, causing secondary pollution. Therefore, a textile calender with dust removal capabilities is proposed to address this issue. Utility Model Content

[0005] To overcome the shortcomings of existing technology and address the problems of existing equipment, this utility model proposes a textile calender with dust removal function.

[0006] The technical solution adopted by this utility model to solve its technical problem is a textile calender with dust removal function, including an operating table. A pair of fixed plates are fixedly connected to the operating table. Multiple sets of first motors are fixedly connected to the fixed plates. A calendering roller is fixedly connected to the output end of one set of first motors. The other end of the calendering roller is rotatably connected to the fixed plate. A pair of fixed columns are fixedly connected to the operating table. A pair of second motors are fixedly connected to the fixed columns. A rotating shaft is fixedly connected to the output end of the second motor. The rotating shaft and the fixed columns are through-type and rotatably connected. A cleaning roller is fixedly connected to the rotating shaft. The other end of the cleaning roller is rotatably connected to the fixed column. A filter box is fixedly connected to the fixed column. An air pump is connected to the filter box. The system is connected to a connecting pipe, with a first suction pipe at one end and a second suction pipe connected to the first suction pipe. The second suction pipe is fixedly connected to a pair of fixed columns. The operating table is provided with multiple sets of support columns, on which the fabric body is mounted. The fabric body is located between a pair of cleaning rollers. The cleaning rollers are fixedly connected between a pair of rotating shafts. The first suction pipe is connected to the end of the connecting pipe, and the second suction pipe is connected to the end of the first suction pipe. This system can clean and collect dust and debris on the surface of the fabric body during the calendering process, reducing the likelihood of dust and debris being scattered into the air and falling back onto the fabric body surface after cleaning during use.

[0007] Preferably, a fixing block is fixedly connected to the fixing column, a connecting shaft is rotatably connected to the fixing block, and a connecting plate is fixedly connected to the connecting shaft. The pressing column and the connecting plate are correspondingly arranged, and a connecting strip is fixedly connected between a pair of connecting plates. Multiple striking columns are fixedly connected to the connecting strip. By fixing the pressing column to the rotating shaft, rotatably connecting the connecting shaft to the fixing block, and fixing the connecting plate to the connecting plate, the pressing column and the connecting plate can be brought into contact during use. When the pressing column and the connecting plate are in contact, the connecting plate rotates, causing the connecting strip to move. When the pressing column is no longer in contact with the connecting plate, the striking column impacts the fabric body under its own weight, vibrating the dust and debris attached to the surface of the fabric body. This can reduce the situation where dust and debris are attached to the fabric body and are difficult to clean by a pair of cleaning rollers.

[0008] Preferably, a fixed platform is fixedly connected to the fixed column, and a spring is fixedly connected to the fixed platform. The other end of the spring is fixedly connected to the connecting plate. By fixing the fixed platform to the fixed column and the spring to the fixed platform, the spring can be stretched during use. When the pressing column is no longer in contact with the connecting plate, the connecting plate is pulled back to its original position under the elastic force of the spring itself. This increases the impact force of the striking column on the surface of the fabric body, so that the striking column can better knock off dust and debris, and reduces the situation where dust and debris are difficult to fall off the surface of the fabric body when the impact force between the striking column and the fabric body is insufficient.

[0009] Preferably, the pressing column is provided with a slot, and a roller is rotatably connected to the slot. By rotatably connecting the roller to the slot, the roller and the connecting plate can be rotated during use, thereby reducing the possibility of the pressing column getting stuck on the connecting plate due to excessive friction between the pressing column and the connecting plate during use.

[0010] Preferably, the connecting plate is provided with a sliding groove, and the sliding groove and the roller are arranged together. The sliding groove is inclined. By providing a sliding groove on the connecting plate, the roller can contact the sliding groove during use, allowing the roller to rotate inside the sliding groove. This makes the contact between the roller and the connecting plate smoother, reducing the situation where the roller has difficulty moving on the connecting plate due to excessive friction when it directly contacts the connecting plate. At the same time, the sliding groove can guide the movement trajectory of the roller, allowing the roller to move better on the connecting plate.

[0011] Preferably, a rubber block is fixed to the striking post. The rubber block is made of a flexible material. By fixing the rubber block to the striking post, the rubber block comes into contact with the surface of the fabric body when the striking post moves toward the fabric body. This can reduce the possibility of damage to the fabric body when the striking post comes into contact with the fabric body during use.

[0012] The advantages of this utility model are:

[0013] This utility model provides a textile calender with dust removal function. By fixing a cleaning roller between a pair of rotating shafts, connecting a first air extraction pipe at the end of the connecting pipe, and connecting a second air extraction pipe at the end of the first air extraction pipe, it is possible to clean and collect dust and debris on the surface of the fabric body during the calendering process, thereby reducing the situation where dust and debris are scattered into the air and fall back onto the fabric body surface after being cleaned during use.

[0014] This utility model provides a textile calender with dust removal function. By fixing a pressing column to the rotating shaft, rotatably connecting a connecting shaft to the fixed block, and fixing a connecting plate to the connecting plate, the pressing column and the connecting plate can be brought into contact during use. When the pressing column and the connecting plate are in contact, the connecting plate rotates, thereby causing the connecting strip to move. When the pressing column is no longer in contact with the connecting plate, the striking column, under its own weight, impacts the fabric body, vibrating the dust and debris attached to the surface of the fabric body. This can reduce the situation where dust and debris are attached to the fabric body and are difficult to clean by a pair of cleaning rollers. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the main body of the present utility model;

[0017] Figure 2 This is a schematic diagram of the cleaning roller in this utility model;

[0018] Figure 3 This is a schematic diagram of the connecting plate in this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the roller in this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the rubber block in this utility model.

[0021] In the diagram: 1. Operating table; 11. Fixing plate; 12. First motor; 13. Calendering roller; 14. Fixing column; 15. Second motor; 16. Rotating shaft; 17. Cleaning roller; 18. Filter box; 19. Air pump; 110. Connecting pipe; 111. First air extraction pipe; 112. Second air extraction pipe; 113. Support column; 114. Fabric body; 2. Pressing column; 21. Fixing block; 22. Connecting shaft; 23. Connecting plate; 24. Connecting strip; 25. Striking column; 3. Fixing table; 31. Spring; 4. Slot; 41. Roller; 5. Slide groove; 6. Rubber block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figures 1-5As shown, a textile calendering machine with dust removal function includes an operating table 1. A pair of fixed plates 11 are fixedly connected to the operating table 1. Multiple sets of first motors 12 are fixedly connected to the fixed plates 11. A calendering roller 13 is fixedly connected to the output end of one set of first motors 12. The other end of the calendering roller 13 is rotatably connected to the fixed plate 11. A pair of fixed columns 14 are fixedly connected to the operating table 1. A pair of second motors 15 are fixedly connected to the fixed columns 14. A rotating shaft 16 is fixedly connected to the output end of the second motors 15. The rotating shaft 16 and the fixed columns 14 are through-connected and rotatably connected. A cleaning roller 17 is fixedly connected to the rotating shaft 16. The other end of the cleaning roller 17 is rotatably connected to the fixed column 14. A filter box 18 is fixedly connected to the fixed column 14. An air pump 19 is connected to the filter box 18, and a connecting pipe 110 is connected to the filter box 18. The other end of the connecting pipe 110 is connected to a first air extraction pipe 111, and a second air extraction pipe 112 is connected to the first air extraction pipe 111. The second air extraction pipe 112 is fixedly connected to a pair of fixed columns 14. Multiple sets of support columns 113 are provided on the operating table 1, and a fabric body 114 is provided on the support columns 113. The fabric body 114 is located between a pair of cleaning rollers 17. When the fabric body 114 needs to be calendered, multiple sets of first motors 12 are turned on. When the first motors 12 are turned on, they drive the calendering rollers 13 to rotate and calender the fabric body 114. Then, a pair of second motors 15 are turned on. When the second motors 15 are turned on, they drive the rotating shaft 1 6 rotates accordingly. When the rotating shaft 16 rotates, it drives the cleaning roller 17 to rotate as well. When the cleaning roller 17 rotates, the fabric body 114 passes between the pair of cleaning rollers 17. As the fabric body 114 passes between the pair of cleaning rollers 17, the rotating cleaning roller 17 cleans the surface of the fabric body 114, removing dust and debris. When the second motor 15 is turned on, the air pump 19 is activated. When the air pump 19 is turned on, air is extracted from the first air extraction pipe 111 through the connecting pipe 110. When the air in the first air extraction pipe 111 is extracted, a negative pressure zone is formed at the second air extraction pipe 112. After the cleaning roller 17 cleans the dust and debris from the surface of the fabric body 114, the dust and debris are extracted by the second air extraction pipe 112. The extracted dust and impurities enter the filter box 18 through the connecting pipe 110. After the extracted dust and impurities enter the filter box 18, the dust and debris are filtered, and then the air is discharged from the exhaust port on the air pump 19, leaving the dust and debris inside the filter box 18. A cleaning roller 17 is fixed between a pair of rotating shafts 16, and a first air extraction pipe 111 is connected to the end of the connecting pipe 110. A second air extraction pipe 112 is connected to the end of the first air extraction pipe 111. During the calendering process of the fabric body 114, the dust and debris on the surface of the fabric body 114 can be cleaned and collected, reducing the situation where the dust and debris on the surface of the fabric body 114 are scattered into the air and fall back onto the surface of the fabric body 114 after cleaning during use.

[0024] Please see Figures 1-5 As shown, a pressing post 2 is fixedly connected to the rotating shaft 16, a fixing block 21 is fixedly connected to the fixing post 14, a connecting shaft 22 is rotatably connected to the fixing block 21, and a connecting plate 23 is fixedly connected to the connecting shaft 22. The pressing post 2 and the connecting plate 23 are arranged correspondingly. A connecting strip 24 is fixedly connected between a pair of connecting plates 23, and multiple striking posts 25 are fixedly connected to the connecting strip 24. When the second motor 15 is turned on, it drives the rotating shaft 16 to rotate. When the rotating shaft 16 rotates, it drives the pressing post... 2. As the pressing column 2 rotates, when it reaches the designated position, it contacts the connecting plate 23. When the pressing column 2 contacts the connecting plate 23, the connecting shaft 22 rotates. When the connecting shaft 22 rotates, it drives the connecting plate 23 and the connecting strip 24 to rotate. When the connecting strip 24 rotates, it drives the striking column 25 to move. When the pressing column 2 rotates to the designated position, it no longer contacts the connecting plate 23. At this time, under the action of its own weight, the striking column 25 moves towards the fabric body 114. When the striking column 25 contacts the fabric body 114, it strikes the surface of the fabric body 114. When the fabric body 114 is impacted, it shakes. When the fabric body 114 shakes, the dust and debris attached to the fabric body 114 are vibrated, so that the dust and debris no longer adhere to the surface of the fabric body 114. By fixing the pressing column 2 to the rotating shaft 16, rotatably connecting the connecting shaft 22 to the fixing block 21, and fixing the connecting plate 23 to the connecting plate 23, the pressing column 2 and the connecting plate 23 can be made to contact during use. When the pressing column 2 and the connecting plate 23 are in contact, the connecting plate 23 rotates, thereby causing the connecting strip 24 to move. When the pressing column 2 is no longer in contact with the connecting plate 23, the striking column 25, under its own weight, impacts the fabric body 114, vibrating the dust and debris attached to the surface of the fabric body 114. This can reduce the situation where dust and debris adhere to the fabric body 114 and are difficult to clean by a pair of cleaning rollers 17.

[0025] Please see Figures 3-5As shown, a fixed platform 3 is fixedly connected to the fixed column 14, and a spring 31 is fixedly connected to the fixed platform 3. The other end of the spring 31 is fixedly connected to the connecting plate 23. When the pressing column 2 and the connecting plate 23 come into contact, the connecting plate 23 rotates. When the connecting plate 23 rotates, the spring 31 is stretched. When the pressing column 2 is no longer in contact with the connecting plate 23, the connecting plate 23 is pulled back to its original position by the elastic force of the spring 31. When the connecting plate 23 returns to its original position, the striking column 25 strikes the surface of the fabric body 114. This is achieved by striking the surface of the fabric body 114 through the fixed column 14. A fixed platform 3 is fixedly connected to the 4, and a spring 31 is fixedly connected to the fixed platform 3. The spring 31 can be stretched during use. When the pressing column 2 is no longer in contact with the connecting plate 23, the connecting plate 23 is pulled back to its original position under the elastic force of the spring 31. This can increase the impact force of the striking column 25 on the surface of the fabric body 114, so that the striking column 25 can better knock off dust and debris, and reduce the situation where dust and debris are difficult to fall off the surface of the fabric body 114 when the impact force between the striking column 25 and the fabric body 114 is insufficient.

[0026] Please see Figure 4 As shown, the pressing column 2 has a slot 4, and a roller 41 is rotatably connected to the slot 4. When the rotating shaft 16 rotates, it drives the pressing column 2 to rotate. When the pressing column 2 rotates, it drives the roller 41 to rotate accordingly. When the roller 41 rotates to the designated position, the roller 41 contacts the surface of the connecting plate 23. When the roller 41 contacts the surface of the connecting plate 23, the roller 41 rotates. By rotatably connecting the roller 41 to the slot 4, the roller 41 and the connecting plate 23 can rotate during use, reducing the possibility of the pressing column 2 getting stuck on the connecting plate 23 due to excessive friction between the pressing column 2 and the connecting plate 23 during use.

[0027] Please see Figure 5 As shown, a groove 5 is provided on the connecting plate 23. The groove 5 and the roller 41 are connected. The groove 5 is inclined. When the roller 41 rotates to a designated position and contacts the groove 5, the roller 41 rotates on the groove 5. By providing a groove 5 on the connecting plate 23, the roller 41 can contact the groove 5 during use, allowing the roller 41 to rotate inside the groove 5. This makes the contact between the roller 41 and the connecting plate 23 smoother, reducing the situation where the roller 41 is difficult to move on the connecting plate 23 due to excessive friction when it directly contacts the connecting plate 23. At the same time, the groove 5 can guide the movement trajectory of the roller 41, allowing the roller 41 to move better on the connecting plate 23.

[0028] Please see Figure 5As shown, a rubber block 6 is fixedly attached to the striking post 25. The rubber block 6 is made of flexible material. When the roller 41 and the slide groove 5 come into contact, the connecting strip 24 moves. When the connecting strip 24 moves, the striking post 25 moves. When the striking post 25 moves, it drives the rubber block 6 to move accordingly. When the striking post 25 moves toward the fabric body 114, the rubber block 6 moves accordingly. When the striking post 25 moves to the designated position, the rubber block 6 comes into contact with the surface of the fabric body 114. By fixing the rubber block 6 to the striking post 25, and having the rubber block 6 come into contact with the surface of the fabric body 114 when the striking post 25 moves toward the fabric body 114, the damage to the fabric body 114 when it comes into contact with the striking post 25 during use can be reduced.

[0029] Working principle: When calendering of the fabric body 114 is required, multiple sets of first motors 12 are activated. When the first motors 12 are activated, they drive the calendering rollers 13 to rotate and calender the fabric body 114. Subsequently, a pair of second motors 15 are activated. When the second motors 15 are activated, they drive the rotating shaft 16 to rotate. When the rotating shaft 16 rotates, it drives the cleaning rollers 17 to rotate. When the cleaning rollers 17 rotate, the fabric body 114 passes between the pair of cleaning rollers 17. As the fabric body 114 passes between the pair of cleaning rollers 17, the rotating cleaning rollers 17 clean the surface of the fabric body 114, removing dust and debris. When the second motors 15 are activated, the air pump 19 is activated. When the air pump 19 is activated, it connects to the connecting pipe 1... 10. Air is extracted from the first suction pipe 111. When the air in the first suction pipe 111 is extracted, a negative pressure zone is formed at the second suction pipe 112. After the cleaning roller 17 cleans the dust and debris on the surface of the fabric body 114, the dust and debris are extracted by the second suction pipe 112. The extracted dust and impurities enter the filter box 18 through the connecting pipe 110. After the extracted dust and impurities enter the filter box 18, the dust and debris are filtered. Then the air is discharged from the exhaust hole on the suction pump 19, leaving the dust and debris inside the filter box 18. When the second motor 15 is turned on, it drives the rotating shaft 16 to rotate. When the rotating shaft 16 rotates, it drives the pressing column 2 to rotate. When the pressing column 2 rotates to the designated position, the pressing column 2 contacts the connecting plate 23. When the pressing post 2 and the connecting plate 23 come into contact, the connecting shaft 22 rotates. This rotation causes the connecting plate 23 and the connecting strip 24 to rotate as well. The rotation of the connecting strip 24 causes the striking post 25 to move accordingly. When the pressing post 2 rotates to the designated position, it no longer contacts the connecting plate 23. At this point, under its own weight, the striking post 25 moves towards the fabric body 114. When the striking post 25 contacts the fabric body 114, it strikes the surface of the fabric body 114. The impact causes the fabric body 114 to shake, dislodging dust and debris adhering to its surface. When the connecting plate 23 rotates... When the spring 31 is stretched, and the pressing column 2 is no longer in contact with the connecting plate 23, the spring 31 pulls the connecting plate 23 back to its original position. When the connecting plate 23 returns to its original position, the striking column 25 strikes the surface of the fabric body 114. When the pressing column 2 rotates, it drives the roller 41 to rotate accordingly. When the roller 41 rotates to the designated position, it contacts the surface of the connecting plate 23. When the roller 41 contacts the surface of the connecting plate 23, it rotates. When the roller 41 rotates to the designated position, it contacts the slide groove 5. At this time, the roller 41 rotates on the slide groove 5. When the roller 41 contacts the slide groove 5, the connecting strip 24 moves. When the connecting strip 24 moves, the striking column 25 moves. When the striking column 25 moves, it drives the rubber block 6 to move accordingly.As the striking post 25 moves toward the fabric body 114, the rubber block 6 moves accordingly. When the striking post 25 reaches the designated position, the rubber block 6 contacts the surface of the fabric body 114.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A textile calender with dust removal function, characterized in that: The system includes an operating table (1), on which a pair of fixed plates (11) are fixedly mounted. Multiple sets of first motors (12) are fixedly mounted on the fixed plates (11). A calendering roller (13) is fixedly mounted at the output end of one set of first motors (12). The other end of the calendering roller (13) is rotatably connected to the fixed plate (11). A pair of fixed columns (14) are fixedly mounted on the operating table (1). A pair of second motors (15) are fixedly mounted on the fixed columns (14). A rotating shaft (16) is fixedly mounted at the output end of the second motors (15). The rotating shaft (16) and the fixed columns (14) are through-connected and rotatably connected. A cleaning roller (17) is fixedly mounted on the rotating shaft (16). The cleaning roller (17) is further... One end is rotatably connected to a fixed column (14), a filter box (18) is fixedly connected to the fixed column (14), an air pump (19) is connected to the filter box (18), a connecting pipe (110) is connected to the filter box (18), the other end of the connecting pipe (110) is connected to a first air extraction pipe (111), a second air extraction pipe (112) is connected to the first air extraction pipe (111), the second air extraction pipe (112) and a pair of fixed columns (14) are fixedly connected, a number of support columns (113) are provided on the operating table (1), a fabric body (114) is provided on the support column (113), and the fabric body (114) is located between a pair of cleaning rollers (17).

2. A textile calender with dust removal function according to claim 1, characterized in that: A pressing post (2) is fixedly connected to the rotating shaft (16), a fixing block (21) is fixedly connected to the fixing post (14), a connecting shaft (22) is rotatably connected to the fixing block (21), a connecting plate (23) is fixedly connected to the connecting shaft (22), the pressing post (2) and the connecting plate (23) are arranged correspondingly, a connecting strip (24) is fixedly connected between a pair of connecting plates (23), and a plurality of striking posts (25) are fixedly connected to the connecting strip (24).

3. A textile calender with dust removal function according to claim 1, characterized in that: A fixed platform (3) is fixedly connected to the fixed column (14), and a spring (31) is fixedly connected to the fixed platform (3). The other end of the spring (31) is fixedly connected to the connecting plate (23).

4. A textile calender with dust removal function according to claim 2, characterized in that: The pressing column (2) is provided with a slot (4), and a roller (41) is rotatably connected to the slot (4).

5. A textile calender with dust removal function according to claim 2, characterized in that: The connecting plate (23) is provided with a sliding groove (5), and the sliding groove (5) and the roller (41) are arranged together. The sliding groove (5) is inclined.

6. A textile calender with dust removal function according to claim 2, characterized in that: A rubber block (6) is fixed to the striking post (25), and the rubber block (6) is made of flexible material.

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