Plane floating righting mechanism

Abstract

A plane floating righting mechanism comprises a fixing plate serving as a supporting foundation of the whole mechanism. The floating plate can float relative to the fixed plate when being stressed; the connecting rod is connected with the fixed plate and the floating plate; a bearing assembly; a disc spring assembly; and the insertion pipe sleeves the outer side of the connecting rod, is in indirect contact with the floating plate, is used for connecting the measuring head and transmitting the measuring force, and plays a role in guiding the floating plate at the same time. The device is compact and reasonable in structure and convenient to operate, and not only improves the adaptability and flexibility of measurement, but also enhances the accuracy and repeatability of measurement through the unique design of the floating plate and the cooperation of the plane bearing and the disc spring assembly. And meanwhile, due to high durability and easy maintainability of the mechanism, the use cost and the maintenance difficulty are greatly reduced. In conclusion, the floating measurement mechanism has remarkable advantages and wide application prospects in the field of automatic measurement, and can meet measurement requirements in various complex scenes.

Description

Technical Field

[0001] This utility model relates to the field of measurement technology, and in particular to a planar floating centering mechanism. Background Technology

[0002] In automated measurement, especially when measuring the diameter of holes with poor machining accuracy, the probe usually needs to be mounted on a floating mechanism to ensure that it can smoothly enter the hole and measure accurately.

[0003] Traditional floating mechanisms often employ cross-shaped sliding shafts and guide rails or simple planar bearings for floating, achieving a certain range of movement through spring force. However, these mechanisms suffer from drawbacks such as complex structure, demanding installation and debugging requirements, high manufacturing costs, and large dimensions, limiting their application in confined spaces and sometimes causing floating jams.

[0004] Therefore, we propose a planar floating centering mechanism. Utility Model Content

[0005] To address the shortcomings of existing production technologies, the applicant provides a planar floating centering mechanism. Through a unique floating plate design, combined with planar bearings and disc spring assemblies, it not only improves the adaptability and flexibility of measurement but also enhances the accuracy and repeatability of measurement.

[0006] The technical solution adopted in this utility model is as follows:

[0007] A planar floating centering mechanism includes:

[0008] The fixed plate serves as the supporting foundation for the entire mechanism;

[0009] A floating plate is capable of floating relative to a fixed plate when subjected to force, in order to adapt to the measurement needs of different apertures and positions;

[0010] The connecting rod connects the fixed plate and the floating plate, and is locked to the fixed plate by a lock nut, and is responsible for transmitting the floating force;

[0011] The bearing assembly, consisting of at least two bearings placed side by side at the upper and lower ends of the floating plate, is sleeved on the connecting rod to achieve precise mechanical transmission.

[0012] The disc spring assembly, of which there are at least two, is respectively set at the upper and lower ends of the fixed plate and sleeved on the outside of the connecting rod to provide elastic force to achieve the floating effect;

[0013] The insertion tube is sleeved on the outside of the connecting rod and indirectly contacts the floating plate. It is used to connect the probe and transmit the measuring force, while also guiding the floating plate.

[0014] As a further improvement to the above technical solution:

[0015] The bearing assembly includes a first planar bearing and a second planar bearing;

[0016] The first planar bearing is installed between the connecting rod and the floating plate to enable free rotation and minute displacement within the plane;

[0017] The second planar bearing is installed between the floating plate and the fixed plate, and works in conjunction with the first planar bearing to ensure the smooth floating of the floating plate.

[0018] The lower end of the first planar bearing is press-fitted with the floating plate, and the upper end is clearance-fitted with the connecting rod.

[0019] The upper end of the second planar bearing is press-fitted with the floating plate, and the lower end is pressed against the fixed plate through the first disc spring.

[0020] The disc spring assembly includes a first disc spring and a second disc spring;

[0021] The first disc spring is positioned between the floating plate and the fixed plate, providing preload to keep the floating plate coaxial with the fixed plate when no force is applied. The preload of the first disc spring can be adjusted according to actual measurement requirements.

[0022] The second disc spring is sleeved on the connecting rod and positioned between the locking nut and the fixed plate to assist in providing floating force and ensure the reset after floating.

[0023] The locking nut is made of high-strength material and undergoes special anti-loosening treatment to ensure that it will not loosen or fall off during the measurement process.

[0024] A gap is reserved between the insertion tube and the floating plate to allow the floating plate to float freely within a certain range, and the lower end of the insertion tube is inserted into a pre-set hole in the fixed plate to guide the floating plate.

[0025] It also includes mounting end plates, two of which are connected to the floating plate, for supporting and positioning the bearing assembly.

[0026] The beneficial effects of this utility model are as follows:

[0027] This utility model features a compact and reasonable structure, and is easy to operate. Through a unique floating plate design, combined with a planar bearing and disc spring assembly, it not only improves the adaptability and flexibility of measurement but also enhances its accuracy and repeatability. Simultaneously, the mechanism's high durability and ease of maintenance significantly reduce operating costs and maintenance difficulty. In summary, this floating measuring mechanism has significant advantages and broad application prospects in the field of automated measurement, and can meet the measurement needs of various complex scenarios.

[0028] In addition, this utility model also has the following advantages:

[0029] (1) Improved adaptability and flexibility of measurement: Traditional floating mechanisms are often difficult to adapt to measurement needs in narrow or complex scenarios due to their complex structure and large size. The floating measurement mechanism in this embodiment adopts a planar floating and centering design and uses two planar bearings to realize the free rotation and small displacement of the floating plate in the plane, which greatly improves the adaptability of the mechanism to different hole diameters, hole positions and hole shapes.

[0030] (2) Enhanced measurement accuracy and repeatability: The floating measurement mechanism in this embodiment provides stable preload and floating force through the disc spring assembly, ensuring that the floating plate remains coaxial with the fixed plate when no force is applied and can quickly reset when force is applied. This design effectively avoids measurement errors caused by the floating plate's skewness or jamming, thus improving measurement accuracy. Simultaneously, the precise positioning and guiding function of the planar bearing, along with high-precision machining and assembly, further guarantees the stability of the entire mechanism and the repeatability of the measurement results, ensuring reliable data for each measurement.

[0031] (3) Extended service life and reduced maintenance costs: The floating measuring mechanism in this embodiment is made of high-strength, high-rigidity and wear-resistant materials, and the connections between the components have also undergone strict anti-loosening and wear-resistant treatment. This design not only improves the durability of the mechanism, but also reduces the failure rate caused by component wear or loosening. In addition, the mechanism has a simple and compact structure and is easy to disassemble and assemble, making it very convenient and quick to maintain or replace components, greatly reducing maintenance costs and time costs. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the structure of this utility model.

[0033] Figure 2 This is a cross-sectional view of the present invention.

[0034] Figure 3 for Figure 2 Enlarged view of a portion of the image.

[0035] in:

[0036] 1. Fixed plate; 2. Floating plate; 3. Connecting rod; 4. First plane bearing; 5. Second plane bearing; 6. First disc spring; 7. Second disc spring; 8. Locking nut; 9. Insert pipe;

[0037] 401. Install the end plate. Detailed Implementation

[0038] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0039] like Figures 1-3As shown, this embodiment discloses a planar floating uprighting mechanism, which mainly includes components such as a fixed plate 1, a floating plate 2, a connecting rod, and a plug pipe 9. The careful design of these components makes the entire mechanism both stable and flexible, and can efficiently complete the measurement task.

[0040] Specifically, each component will be described in detail with reference to the accompanying drawings:

[0041] In this embodiment, the fixed plate 1 serves as the supporting foundation for the entire mechanism, ensuring its stability during the measurement process. It is fixedly installed on the measuring equipment, providing a stable support platform for the entire floating measuring mechanism.

[0042] In this embodiment, the floating plate 2 is a key component for holding the probe. It can float relative to the fixed plate 1 when subjected to force, thereby adapting to the measurement requirements of different hole diameters and positions. The design of the floating plate 2 fully considers the installation and positioning of the probe, ensuring that the probe can be accurately and stably held on the floating plate. At the same time, the floating plate 2 also has a certain degree of elasticity, which can produce slight deformation when subjected to force, thereby further improving the accuracy of the measurement.

[0043] In this embodiment, the connecting rod 3 is a crucial component connecting the fixed plate 1 and the floating plate 2. It is responsible for transmitting the buoyancy force, enabling the floating plate to float accordingly when subjected to force. The connecting rod 3 is made of lightweight, high-strength material to ensure sufficient rigidity and stability when transmitting the buoyancy force. The design of the connecting rod 3 also considers the compactness and lightweight nature of the mechanism to reduce the overall size and weight. Furthermore, the surface of the connecting rod 3 is treated with anti-corrosion coating to improve its service life.

[0044] One end of the connecting rod 3 is tightly connected to the bottom of the fixed plate 1 via a second disc spring 7 and a locking nut 8. This connection method not only ensures a stable connection between the connecting rod and the fixed plate, but also provides additional buoyancy force through the second disc spring 7, allowing the floating plate to float more smoothly under load. Meanwhile, the anti-loosening design of the locking nut 8 ensures the stability of the connection during long-term use. The connection between the connecting rod 3 and the fixed plate 1 is also designed with positioning structures such as positioning pins or positioning holes to ensure accurate positioning and stability of the connecting rod during installation. Furthermore, the end of the connecting rod 3 is chamfered or rounded to reduce friction and wear between it and the fixed plate 1.

[0045] The other end of connecting rod 3 passes through the first planar bearing 4 and connects to the floating plate 2. This connection method enables flexible connection between the connecting rod and the floating plate, allowing the floating plate to float freely within a certain range under load through the gap between the connecting rod and the planar bearing. Simultaneously, the low-friction design of the first planar bearing 4 ensures smoothness during the floating process. A shock-absorbing structure, such as a buffer pad or vibration damping pad, is also designed at the connection between connecting rod 3 and the floating plate 2 to reduce impact and vibration during the floating process. Furthermore, the clearance between connecting rod 3 and the first planar bearing 4 can be adjusted according to actual conditions to meet the floating range and accuracy requirements under different measurement needs.

[0046] This embodiment also includes a bearing assembly, which includes at least two planar bearings. The two planar bearings are respectively disposed at the upper and lower ends of the floating plate 2 and sleeved on the connecting rod 3 to achieve precise mechanical transmission. In this embodiment, the bearing assembly includes two planar bearings, namely a first planar bearing and a second planar bearing.

[0047] In this embodiment, the first planar bearing 4 is installed between the connecting rod 3 and the floating plate 2. It can achieve free rotation and minute displacement within the plane, thereby ensuring that the floating plate can float smoothly under force. The first planar bearing 4 is made of high-precision, low-friction material to ensure the smooth floating of the mechanism and the accuracy of measurement. The selection and design of the first planar bearing 4 fully consider the load capacity and service life of the mechanism to ensure stable performance during long-term use. At the same time, the first planar bearing 4 also has a certain self-lubricating property, which can reduce friction and wear of the mechanism during the floating process.

[0048] The lower end of the first planar bearing 4 is press-fitted with the floating plate 2, while the upper end is clearance-fitted with the connecting rod 3. This fit ensures a tight connection and flexible rotation between the planar bearing, the floating plate, and the connecting rod. Simultaneously, the press-fit design improves the stability and durability of the connection. The mating surfaces between the first planar bearing 4, the floating plate 2, and the connecting rod 3 are precision-machined and lubricated to reduce friction and wear, improving the smoothness of the mechanism's floating and its service life. Furthermore, the first planar bearing 4 can be selected from different types of bearings, such as ball bearings and roller bearings, to meet the load capacity and rotational accuracy requirements under different measurement needs.

[0049] In this embodiment, the second planar bearing 5 is installed between the floating plate 2 and the fixed plate 1. It also enables free rotation and minute displacement within the plane, further ensuring the smooth floating of the floating plate. The second planar bearing 5 cooperates with the first planar bearing 4 to form the floating system of the mechanism. The design of the second planar bearing 5 considers the stability and durability of the mechanism to ensure good performance even in harsh measurement environments. Simultaneously, the second planar bearing 5 also has certain dustproof and waterproof properties to protect the internal components of the mechanism from external environmental interference.

[0050] The upper end of the second planar bearing 5 is press-fitted to the floating plate 2, and the lower end is tightly fitted to the fixed plate 1 via the first disc spring 6. This connection method not only ensures a stable connection between the planar bearing and the floating and fixed plates, but also provides preload through the first disc spring 6, allowing the floating plate to remain coaxial with the fixed plate when no force is applied. Simultaneously, the low-friction design of the second planar bearing 5 ensures smoothness during the floating process. The mating surfaces between the second planar bearing 5 and the floating plate 2 and fixed plate 1 are also precision-machined and lubricated to improve the smoothness of the mechanism's floating and its service life. Furthermore, the preload of the first disc spring 6 can be adjusted according to actual measurement needs to adapt to the measurement requirements of different hole diameters and positions.

[0051] The floating plate 2 is clamped between the first planar bearing 4 and the second planar bearing 5, forming a floating structure. This structural design ensures that the floating plate can float freely within a certain range through the gaps in the planar bearings when under force, adapting to the shape and position of the hole. Simultaneously, the cooperation between the two planar bearings also improves the stability and durability of the mechanism. The clamping force between the floating plate 2 and the planar bearings can be adjusted by changing the preload of the first disc spring 6. Furthermore, the floating plate 2 can be designed with different shapes and sizes according to actual needs to meet the clamping and floating requirements under different measurement requirements.

[0052] This embodiment also includes disc spring assemblies, of which there are at least two, namely a first disc spring 6 and a second disc spring 7. The two disc springs are respectively disposed at the upper and lower ends of the fixed plate 1 and sleeved on the outside of the connecting rod 3 to provide a certain elastic force and achieve a floating effect.

[0053] In this embodiment, the first disc spring 6 is positioned between the floating plate 2 and the fixed plate 1. It provides preload, ensuring that the floating plate remains coaxial with the fixed plate when no force is applied, thereby ensuring the accuracy and repeatability of the measurement. The preload of the first disc spring 6 can be adjusted according to actual measurement needs to adapt to the measurement requirements of different hole diameters and positions. Simultaneously, the first disc spring 6 also has a certain damping and buffering effect, reducing vibration and impact on the mechanism during the measurement process.

[0054] In this embodiment, the second disc spring 7 is sleeved on the connecting rod 3 and positioned between the locking nut 8 and the fixing plate 1. It assists in providing the floating force and ensures the reset after floating. The second disc spring 7 cooperates with the first disc spring 6 to jointly constitute the floating force and reset of the mechanism. The design of the second disc spring 7 takes into account the floating range and reset speed of the mechanism to ensure that the floating and reset actions can be completed quickly and accurately during the measurement process. At the same time, the second disc spring 7 also has a certain degree of fatigue resistance, which can maintain stable performance during long-term use.

[0055] In this embodiment, the locking nut 8 is used to lock the connection between the connecting rod 3 and the fixed plate 1, ensuring the overall stability of the mechanism. The locking nut 8 is made of high-strength material and undergoes special anti-loosening treatment to ensure that it will not loosen or fall off during the measurement process.

[0056] In this embodiment, the insertion tube 9 is sleeved on the outside of the connecting rod 3, indirectly contacting the floating plate 2. A gap is reserved between the insertion tube 9 and the floating plate 2. The lower end of the insertion tube 9 is inserted into a pre-set slot on the fixed plate 1, thus guiding the floating plate 2 and allowing it to connect the probe and the floating plate 2, transmitting the measuring force. The design of the insertion tube 9 considers the versatility and adaptability of the mechanism to accommodate probes of different models and specifications. Simultaneously, the insertion tube 9 also has certain dustproof and waterproof properties to protect the probe and internal parts of the mechanism from external environmental interference.

[0057] Since the insertion tube 9 is sleeved on the outside of the connecting rod 3, the corresponding bearing assembly is sleeved on the insertion tube 9 to realize transmission.

[0058] In this embodiment, the mounting end plate 401 serves as a support for the planar bearing, ensuring its stable operation. The mounting end plate 401 is made of high-strength, high-rigidity material to ensure it can withstand significant loads and vibrations during measurement. Simultaneously, the mounting end plate 401 also possesses dustproof and waterproof properties to protect the planar bearing and internal components from external environmental interference. Furthermore, the mounting end plate 401 can be customized to meet the installation requirements of planar bearings of different models and specifications.

[0059] Mounting end plate 401 is mounted on floating plate 2 to support and position the corresponding bearing assembly. This design ensures stable operation and precise positioning of the planar bearing. At the same time, the high-strength design of mounting end plate 401 also improves the overall stability and reliability of the mounting end plate 401.

[0060] Specifically, the mounting end plate 401 includes two sets, each set including two plates. The two mounting end plates 401 in the same set are respectively set at the upper and lower ends of the corresponding plane bearing. The mounting end plate 401 on the side closer to the floating plate 2 is engaged in the groove opened on the floating plate 2, while the mounting end plate 401 on the other side is positioned by the connecting rod 3. In this embodiment, the connecting rod 3 is a T-shaped structure, which can press the mounting end plate 401 to achieve installation and fixation.

[0061] The design of the mounting end plate 401 specifically considers the positioning and guiding of the thrust bearing. Through precise calculations and dimensional matching with the thrust bearing, the mounting end plate 401 ensures that the thrust bearing can float along a predetermined trajectory under load without skewing or jamming. This design not only improves measurement accuracy but also extends the service life of the thrust bearing. To further improve the positioning accuracy and stability of the thrust bearing, the mounting end plate 401 can also be equipped with structures such as locating pins, locating holes, or guide grooves to achieve precise positioning and guiding of the thrust bearing. The design of these structures considers not only positioning accuracy but also ease of installation and maintainability.

[0062] Through the careful design and combination of the above components, the floating measurement mechanism of this utility model not only has the advantages of simple structure, small size, easy installation and debugging, but also has significant features such as smooth floating, accurate measurement and good repeatability, and is widely applicable to various automated measurement scenarios.

[0063] Working principle and advantages of floating measuring mechanism

[0064] This invention's floating measuring mechanism achieves efficient and accurate measurement through a series of precisely designed components and connections. Its working principle is primarily based on the floating characteristics of the floating plate 2 and the synergistic effect of components such as the plane bearing and disc spring. When a measuring force is applied to the floating plate 2, it can float freely within a certain range through the gap in the plane bearing, adapting to the shape and position of the measured hole. Simultaneously, the preload and floating force provided by the disc spring ensure that the floating plate can quickly return to its original position after being subjected to force, maintaining coaxiality with the fixed plate 1, thereby ensuring the accuracy and repeatability of the measurement.

[0065] The advantages of floating measurement mechanisms are mainly reflected in the following aspects:

[0066] High adaptability: Because the floating plate 2 can float freely, the floating measuring mechanism of this invention can adapt to measuring holes of various shapes and positions, greatly improving the flexibility and adaptability of the measurement. Whether it is a circular hole, an elliptical hole, or an irregularly shaped hole, the floating measuring mechanism can accurately measure it.

[0067] High measurement accuracy: Through the precise positioning and guiding action of the plane bearing, and the stable preload and floating force provided by the disc spring, the floating measuring mechanism ensures that the floating plate 2 remains coaxial with the fixed plate 1 during the measurement process, thus avoiding measurement errors caused by skewness or jamming. At the same time, high-precision machining and assembly also guarantee the stability and accuracy of the entire mechanism.

[0068] Long service life: The floating measuring mechanism of this invention is made of high-strength, high-rigidity, and wear-resistant materials, and the connections between the components have undergone strict anti-loosening and wear-resistant treatment. Therefore, the floating measuring mechanism can maintain stable performance and accurate measurement results throughout its entire service life.

[0069] Easy maintenance: Due to the simple, compact structure of the floating measuring mechanism, and its ease of disassembly and assembly, maintenance or component replacement is very convenient and quick. This greatly reduces maintenance and time costs and improves measurement efficiency.

[0070] In summary, the floating measuring mechanism of this invention, through its unique design and working principle, achieves efficient and accurate measurement functions, and possesses significant advantages such as strong adaptability, high measurement accuracy, long service life, and easy maintenance. This makes the floating measuring mechanism have broad application prospects and huge market potential in the field of automated measurement.

[0071] The above description is an explanation of the present utility model and not a limitation thereof. The scope of the present utility model is defined by the claims. Within the protection scope of the present utility model, any form of modification may be made.

Claims

1. A planar floating centralizing mechanism, characterized in that, include: Fixed plate (1), which serves as the supporting foundation for the entire mechanism; The floating plate (2) can float relative to the fixed plate (1) when subjected to force to adapt to the measurement requirements of different apertures and positions; The connecting rod (3) connects the fixed plate (1) and the floating plate (2), and is locked to the fixed plate (1) by the locking nut (8), and is responsible for transmitting the floating force; The bearing assembly consists of at least two bearings placed side by side at the upper and lower ends of the floating plate (2), and the bearing assembly is sleeved on the connecting rod (3) to achieve precise mechanical transmission. The disc spring assembly, which has at least two components, is respectively set at the upper and lower ends of the fixed plate (1) and sleeved on the outside of the connecting rod (3) to provide elastic force to achieve the floating effect; The insertion tube (9) is sleeved on the outside of the connecting rod (3) and indirectly contacts the floating plate (2). It is used to connect the probe and transmit the measuring force, and at the same time, it plays a guiding role for the floating plate (2).

2. The planar floating uprighting mechanism according to claim 1, characterized in that, The bearing assembly includes a first planar bearing (4) and a second planar bearing (5); The first planar bearing (4) is installed between the connecting rod (3) and the floating plate (2) to achieve free rotation and small displacement in the plane; The second planar bearing (5) is installed between the floating plate (2) and the fixed plate (1) and cooperates with the first planar bearing (4) to ensure the smooth floating of the floating plate.

3. The planar floating uprighting mechanism according to claim 2, characterized in that, The lower end of the first planar bearing (4) is press-fitted with the floating plate (2), and the upper end is clearance-fitted with the connecting rod (3).

4. The planar float-and-stand mechanism of claim 2, wherein The upper end of the second planar bearing (5) is press-fitted with the floating plate (2), and the lower end is pressed against the fixed plate (1) through the first disc spring (6).

5. The planar floating uprighting mechanism according to claim 1, characterized in that, The disc spring assembly includes a first disc spring (6) and a second disc spring (7); The first disc spring (6) is located between the floating plate (2) and the fixed plate (1) to provide preload so that the floating plate remains coaxial with the fixed plate when it is not under force. The preload of the first disc spring (6) can be adjusted according to actual measurement requirements.

6. The planar floating uprighting mechanism according to claim 5, characterized in that, The second disc spring (7) is sleeved on the connecting rod (3) and positioned between the locking nut (8) and the fixing plate (1) to assist in providing floating force and ensure the reset after floating.

7. The planar floating uprighting mechanism according to claim 1, characterized in that, The locking nut (8) is made of high-strength material and is treated with anti-loosening measures to ensure that it will not loosen or fall off during the measurement process.

8. The planar floating uprighting mechanism according to claim 1, characterized in that, A gap is reserved between the insertion tube (9) and the floating plate (2) to enable the floating plate to float freely within a certain range. The lower end of the insertion tube (9) is inserted into the pre-set hole in the fixed plate (1) to guide the floating plate (2).

9. The planar float-and-stand mechanism of claim 1, wherein It also includes mounting end plates (401), two of which are connected to the floating plate (2) for supporting and positioning the bearing assembly.

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