Detection device for tinned copper wire production line

Abstract

The utility model discloses a detection device for a tinned copper wire production line, which comprises a temperature adjusting assembly, the temperature adjusting assembly comprises a working table, a detection box is arranged on the outer wall of the top of the working table, a hydraulic telescopic rod is arranged on the outer wall of one side of the detection box, and the telescopic end of one side of the hydraulic telescopic rod is slidably connected into the detection box. The inner wall of one side of the detection box is provided with a tension detector, a plurality of groups of heating pipes which are arranged in sequence, an adjustable-speed motor is arranged on the inner wall of one side of the detection box, one side of the adjustable-speed motor is connected with a fixed shaft, and one end of the fixed shaft is provided with fan blades; a fixing assembly for fixing the tinned copper wire is arranged on one side of the fixing seat, a protection assembly for increasing safety is arranged on one side of the detection box, the fixing assembly comprises a hydraulic lifting rod, the hydraulic lifting rod is fixed to the outer wall of the top of the fixing seat, and the telescopic end of the bottom of the hydraulic lifting rod slidably penetrates through the fixing seat; an abutting frame is installed at the bottom end of the hydraulic lifting rod.

Description

Technical Field

[0001] This utility model relates to the field of tin-plated copper wire testing technology, and in particular to a testing device for a tin-plated copper wire production line. Background Technology

[0002] Tinned copper wire refers to copper wire with a thin layer of metallic tin plated on its surface. This treatment is mainly to prevent the copper wire from oxidizing when exposed to air, forming a copper oxide layer with poor conductivity, which would affect the conductivity and lifespan of the wire. During the production of tinned copper wire, a series of tests are required to verify its quality.

[0003] A search revealed Chinese patent application number 202410997441.7, which discloses a testing device for a tin-plated copper wire production line. The device includes a workbench with a first vertical plate fixed to it. A tension sensor is fixed to the side of the first vertical plate, and a connecting frame is fixed to the side of the tension sensor away from the first vertical plate. A sliding plate is slidably connected to the workbench, and a rotating rod is driven by a drive motor. This testing device for a tin-plated copper wire production line in the aforementioned patent has the following shortcomings: It lacks a temperature simulation device during use, failing to simulate the actual operating temperature. This results in incomplete data during testing, making it impossible to accurately determine the product's quality and providing insufficient assurance for product quality. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a testing device for tin-plated copper wire production lines.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A testing device for a tin-plated copper wire production line includes a temperature control component. The temperature control component includes a workbench, a testing box is installed on the outer wall of the top of the workbench, a hydraulic telescopic rod is installed on one side of the outer wall of the testing box, the telescopic end of one side of the hydraulic telescopic rod is slidably connected to the inside of the testing box, a fixed seat is installed at the end of the hydraulic telescopic rod, a tensile detector is installed on one side of the inner wall of the testing box, several sets of heating tubes are arranged in sequence on the inner wall of the testing box, a speed-regulating motor is installed on one side of the speed-regulating motor, a fixed shaft is connected to one side of the speed-regulating motor, a fan blade is installed at one end of the fixed shaft, a fixing component for fixing the tin-plated copper wire is installed on one side of the fixed seat, and a protective component for increasing safety is installed on one side of the testing box.

[0007] As a further embodiment of this utility model: the fixing component includes a hydraulic lifting rod, which is fixed to the top outer wall of the fixing base. The telescopic end of the bottom of the hydraulic lifting rod can slide through the fixing base, and a pressure frame is installed at the bottom of the hydraulic lifting rod.

[0008] As a further embodiment of this utility model: the protective component includes a connecting frame, and two sets of the connecting frame are respectively fixed to the outer walls of both sides of the test box. A drive motor is fixed to one side of the outer wall of the connecting frame by bolts. One end of the drive motor is connected to a transmission shaft. One end of the transmission shaft is rotatably installed through the connecting frame. A protective door is installed at one end of the transmission shaft. The protective door is compatible with the test box.

[0009] As a further improvement of this utility model: two sets of support legs are fixed to the bottom outer wall of the workbench by bolts, and foot pads are installed at the bottom of the support legs.

[0010] As a further improvement of this utility model: a pad is installed at the bottom of the foot pad. The pad is made of rubber and has annular patterns at the bottom.

[0011] As a further embodiment of this utility model: a support frame is fixedly installed on the top outer wall of the workbench by bolts. Two sets of support frames are symmetrically arranged. A rotary motor is installed on one side of the support frame, and a rotary shaft is connected to one side of the rotary motor. A fixing frame is installed at the end of the rotary shaft.

[0012] As a further improvement of this utility model: a transparent observation window is provided on one side of the protective door, and the observation window is covered with an explosion-proof film.

[0013] As a further improvement of this utility model: a control panel is fixed to the outer wall of the top of the workbench by bolts, and a protective film is attached to the outer wall of the control panel.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The heating element activates the testing chamber, raising its temperature. A speed-regulating motor controls the rotation of the fixed shaft and fan blades, which in turn circulates heat within the chamber, ensuring more even heat distribution and preventing uneven heating. By creating a high-temperature environment similar to actual use, the testing of tin-plated copper wire more closely resembles real-world conditions, yielding more comprehensive and accurate data. This provides a reliable understanding of the true quality of the tin-plated copper wire and avoids the incomplete data resulting from traditional testing methods that fail to replicate the actual operating temperature.

[0016] 2. The protective door can be opened and closed by switching between forward and reverse rotation via a drive motor. During testing, the protective door can be closed to seal the testing chamber, reducing heat loss and providing protection. This prevents the tinned copper wire from breaking and injuring nearby personnel, thus effectively increasing safety during testing.

[0017] 3. Fix the two ends of the tin-plated copper wire with two sets of fixing brackets respectively. Control the fixing brackets to rotate forward and reverse to twist the tin-plated copper wire. Its torsional performance can be tested by observation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main view of a detection device for a tin-plated copper wire production line proposed in this utility model.

[0019] Figure 2 This is a schematic diagram of the supporting part of a testing device for a tin-plated copper wire production line proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the fixing part of the detection device for a tin-plated copper wire production line proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the temperature control section of a testing device for a tin-plated copper wire production line proposed in this utility model.

[0022] In the diagram: 1-Workbench, 2-Control panel, 3-Pad, 4-Foot pad, 5-Support leg, 6-Fixed frame, 7-Rotating shaft, 8-Rotating motor, 9-Support frame, 10-Hydraulic telescopic rod, 11-Detection box, 12-Connecting frame, 13-Drive motor, 14-Protective door, 15-Observation window, 16-Drive shaft, 17-Heating tube, 18-Hydraulic lifting rod, 19-Pressure frame, 20-Fixed seat, 21-Speed-regulating motor, 22-Fixed shaft, 23-Fan blade, 24-Tension detector. Detailed Implementation

[0023] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0025] Example 1

[0026] A testing device for a tin-plated copper wire production line, such as Figure 1-4As shown, the device includes a temperature control assembly, which includes a workbench 1. A test box 11 is bolted to the top outer wall of the workbench 1. A hydraulic telescopic rod 10 is bolted to one side of the outer wall of the test box 11. The telescopic end of the hydraulic telescopic rod 10 is slidably connected to the inside of the test box 11. A fixing seat 20 is installed at the end of the hydraulic telescopic rod 10. A tensile detector 24 is installed on one side of the inner wall of the test box 11. Several sets of heating tubes 17 are arranged in sequence on the inner wall of the test box 11. A speed-regulating motor 21 is installed on one side of the inner wall of the test box 11. A fixing shaft 22 is connected to one side of the speed-regulating motor 21. A fan blade 23 is installed at one end of the fixing shaft 22. A fixing assembly for fixing tin-plated copper wire is provided on one side of the fixing seat 20. A safety protection assembly is provided on one side of the test box 11.

[0027] In use, a hanging ring is provided on one side of the tensile tester 24. One end of the tinned copper wire can be fixed to the tensile tester 24 through the hanging ring. The position of the tensile tester 24 is symmetrical with the fixed base 20. The other end of the tinned copper wire is fixed to the fixed base 20. The tinned copper wire can be pulled by controlling the fixed base 20 to move away from the tensile tester 24 through the hydraulic telescopic rod 10. The tensile performance of the wire is tested. The tensile sensor in the tensile tester 24 can detect accurate data. The heating tube 17 can be started to heat the inside of the test chamber 11. The speed regulating motor 21 can control the rotation of the fixed shaft 22 and the fan blade 23. The rotation of the fan blade 23 can drive the heat circulation in the test chamber 11, so that the heat is more evenly distributed and avoids uneven heat distribution. This creates a high-temperature environment for testing the tinned copper wire, which is more in line with the actual use environment. More comprehensive and accurate data can be detected, so as to understand the true quality of the tinned copper wire and provide a guarantee for its quality.

[0028] The fixing component includes a hydraulic lifting rod 18, which is fixed to the top outer wall of the fixing base 20 by bolts. The telescopic end of the bottom of the hydraulic lifting rod 18 can slide through the fixing base 20. A pressure frame 19 is installed at the bottom of the hydraulic lifting rod 18.

[0029] During use, the hydraulic lifting rod 18 can control the pressure frame 19 to fall, thereby pressing and fixing one end of the tin-plated copper wire placed in the fixed base 20, which can prevent the tin-plated copper wire from loosening and slipping during tensile testing and affecting normal testing.

[0030] The protective assembly includes a connecting frame 12, which is provided in two sets and is fixed to the outer walls of both sides of the detection box 11 by bolts. A drive motor 13 is fixed to one side of the outer wall of the connecting frame 12 by bolts. One end of the drive motor 13 is connected to a transmission shaft 16. One end of the transmission shaft 16 is rotatably inserted through the connecting frame 12. A protective door 14 is installed at one end of the transmission shaft 16. The protective door 14 is adapted to the detection box 11.

[0031] In use, the drive motor 13 controls the transmission shaft 16 to rotate, which can control the protective door 14 to rotate synchronously. The drive motor 13 controls the protective door 14 to switch between forward and reverse rotation, which can control its opening and closing. During testing, the protective door 14 can be closed to seal the testing box 11, reducing heat loss and providing protection, preventing the tin-plated copper wire from breaking and injuring nearby staff during testing.

[0032] To support the device, such as Figure 2 As shown, two sets of support legs 5 are fixed to the bottom outer wall of the workbench 1 by bolts, and foot pads 4 are installed at the bottom of the support legs 5;

[0033] During use, the device can be supported by the cooperation of the support legs 5, thereby maintaining the stability of the device;

[0034] To prevent displacement, such as Figure 2 As shown, a pad 3 is installed at the bottom of the foot pad 4. The pad 3 is made of rubber and has annular texture at the bottom.

[0035] When in use, the rubber pad 3, in conjunction with the annular pattern on its bottom, can increase the friction when in contact with the ground, thereby increasing the friction when in contact with the ground and preventing unnecessary sliding displacement of the device;

[0036] To test torsional resistance, such as Figure 1 As shown, a support frame 9 is fixed to the top outer wall of the workbench 1 by bolts. Two sets of support frames 9 are symmetrically arranged. A rotary motor 8 is installed on one side of the support frame 9. A rotary shaft 7 is connected to one side of the rotary motor 8. A fixing frame 6 is installed at the end of the rotary shaft 7.

[0037] During use, a fixing ring is provided on one side of the fixing frame 6. The tin-plated copper wire to be tested can be fixed to the fixing frame 6 through the fixing ring. After fixing both ends of the tin-plated copper wire to the two sets of fixing frames 6 respectively, the two sets of rotating motors 8 control the two sets of rotating shafts 7 and the fixing frame 6 to rotate forward and reverse, thereby torsioning the tin-plated copper wire. Its torsional performance can be tested by observation.

[0038] To facilitate observation during testing, such as Figure 1 As shown, a transparent observation window 15 is provided on one side of the protective door 14, and the observation window 15 is covered with an explosion-proof film;

[0039] When in use, the observation window 15 is made of transparent material, which allows observation of the testing status of the tin-plated copper wire inside the test box 11 after the protective door 14 is closed, making it convenient for observation and recording.

[0040] Example 2

[0041] For ease of control, refer to Figure 1 A testing device for a tin-plated copper wire production line. This embodiment makes the following improvements compared to embodiment 1: the top outer wall of the workbench 1 is fixed with a control panel 2 by bolts, and the outer wall of the control panel 2 is covered with a protective film.

[0042] During use, the control panel 2 is connected to the various components of the device via wiring. The device can be easily operated through the control panel 2, and the start / stop and power of each component can be easily controlled. The protective film can prevent the control panel 2 from being scratched. At the same time, the control panel 2 can display the data during the test, which is convenient for recording.

[0043] The above description is only a preferred embodiment of the present utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A testing device for a tin-plated copper wire production line, comprising a temperature control component, characterized in that, The temperature control assembly includes a workbench (1), a test box (11) is provided on the top outer wall of the workbench (1), a hydraulic telescopic rod (10) is provided on one side outer wall of the test box (11), the telescopic end of one side of the hydraulic telescopic rod (10) is slidably connected to the test box (11), a fixed seat (20) is installed at the end of the hydraulic telescopic rod (10), a tensile detector (24) is installed on one side inner wall of the test box (11), a number of heating tubes (17) arranged in sequence are provided on the inner wall of the test box (11), a speed regulating motor (21) is installed on one side inner wall of the test box (11), a fixed shaft (22) is connected to one side of the speed regulating motor (21), a fan blade (23) is installed at one end of the fixed shaft (22), a fixing component for fixing tin-plated copper wire is provided on one side of the fixed seat (20), and a protective component for increasing safety is provided on one side of the test box (11).

2. The testing device for a tin-plated copper wire production line according to claim 1, characterized in that, The fixing component includes a hydraulic lifting rod (18), which is fixed to the top outer wall of the fixing seat (20). The telescopic end of the bottom of the hydraulic lifting rod (18) can slide through the fixing seat (20), and a pressure frame (19) is installed at the bottom of the hydraulic lifting rod (18).

3. The testing device for a tin-plated copper wire production line according to claim 1, characterized in that, The protective assembly includes a connecting frame (12), and two sets of the connecting frame (12) are provided, which are respectively fixed to the outer walls of the two sides of the test box (11). A drive motor (13) is fixed to one side of the outer wall of the connecting frame (12) by bolts. One end of the drive motor (13) is connected to a transmission shaft (16). One end of the transmission shaft (16) is rotatably installed through the connecting frame (12). A protective door (14) is installed at one end of the transmission shaft (16). The protective door (14) is compatible with the test box (11).

4. The testing device for a tin-plated copper wire production line according to claim 1, characterized in that, The bottom outer wall of the workbench (1) is fixed with two sets of support legs (5) by bolts, and foot pads (4) are installed at the bottom of the support legs (5).

5. The testing device for a tin-plated copper wire production line according to claim 4, characterized in that, The foot pad (4) has a pad (3) installed at the bottom. The pad (3) is made of rubber and has a ring pattern at the bottom.

6. The testing device for a tin-plated copper wire production line according to claim 1, characterized in that, The top outer wall of the workbench (1) is fixed with a support frame (9) by bolts. Two sets of support frames (9) are symmetrically arranged. A rotary motor (8) is installed on one side of the support frame (9). A rotary shaft (7) is connected to one side of the rotary motor (8). A fixing frame (6) is installed at the end of the rotary shaft (7).

7. The testing device for a tin-plated copper wire production line according to claim 3, characterized in that, A transparent observation window (15) is provided on one side of the protective door (14), and the observation window (15) is covered with an explosion-proof film.

8. The testing device for a tin-plated copper wire production line according to claim 1, characterized in that, The workbench (1) has a control panel (2) fixed to the top outer wall by bolts, and the outer wall of the control panel (2) is covered with a protective film.

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