Integrated printed circuit board (PCB) wiring line visual inspection device

Abstract

The utility model discloses an integrated printed circuit board (PCB) wiring line visual inspection device, and relates to the technical field of visual inspection devices, the integrated PCB wiring line visual inspection device comprises a sight line inspection box, a PCB moving device and a lifting transverse moving device are installed in the sight line inspection box, and the lifting transverse moving device is located on the rear side of the PCB moving device; a lighting device is installed at the upper end of the lifting transverse moving device and located at the upper end of the PCB moving device; according to the utility model, the lighting device can realize lifting and horizontal movement through the rodless cylinder and the screw rod guide rod structure, and the cylinder and the rotary motor can adjust the position and angle of the LED lamp, so that the lighting position and angle can be flexibly adjusted according to different detection requirements and PCB conditions, the PCB wiring circuit is ensured to be fully lighted, and the detection efficiency is improved. The image quality and the detection accuracy are improved.

Description

Technical Field

[0001] This utility model relates to the field of detection device technology, specifically an integrated PCB board wiring visual inspection device. Background Technology

[0002] PCB, or Printed Circuit Board, is the support structure for electronic components and the carrier for electrical connections, widely used in the electronics field. Its quality directly affects the performance, reliability, and stability of electronic products. With the development of electronic technology, electronic products are becoming smaller, more multifunctional, and higher-performance, continuously increasing the requirements for PCB integration and precision. This makes the quality inspection of PCB wiring lines a crucial link in ensuring the quality of electronic products.

[0003] Traditional visual inspection devices often use fixed-angle light sources, which makes it difficult to ensure uniform illumination on the PCB board surface. Due to the complex wiring on PCB boards, different areas have different light reflection and absorption characteristics. Under a fixed light source, some areas are prone to glare and shadows, interfering with image quality and affecting the accuracy of defect identification. For example, when inspecting fine lines, reflections can obscure the details of the lines, making it difficult to detect defects such as short circuits and open circuits.

[0004] With the miniaturization and multi-functionality of electronic products, the integration of PCB boards has increased, and their structures have become increasingly complex, containing a large number of micro-components, blind and buried vias, and multi-layer wiring. Fixed light sources cannot meet the lighting needs of different structural features simultaneously. For locations such as deep holes and the bottom of components, light cannot reach effectively, creating blind spots in detection.

[0005] When inspecting fine features such as line width deviations and minor solder joint defects, existing light sources struggle to provide suitable illumination to highlight subtle differences. Inappropriate lighting angles can also lead to insufficient contrast between defect features and normal areas, reducing inspection accuracy and failing to meet high-precision inspection requirements. Utility Model Content

[0006] The purpose of this utility model is to provide an integrated PCB board wiring visual inspection device. By installing a lighting device, a lifting and traversing device, and a PCB board moving device with a visual inspection box, the visual inspection device can accurately inspect the PCB board wiring, while improving the automation and convenience of the visual inspection device; thus solving the technical problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An integrated PCB board wiring visual inspection device, comprising:

[0009] A visual inspection box is provided, which contains a PCB board moving device and a lifting and traversing device. The lifting and traversing device is located behind the PCB board moving device. A lighting device is installed on the upper end of the lifting and traversing device.

[0010] The lighting device includes a second mounting plate, which is fixedly mounted on one side of the rodless cylinder. An annular LED mounting base is mounted on the upper end of the other side of the second mounting plate, and an annular LED is mounted on the lower surface of the end of the annular LED mounting base.

[0011] The second mounting plate has symmetrical grooves on the inner sides of both ends, and symmetrical slide rails are provided in the grooves. The slide rails are slidably connected to their respective transmission seats. The upper side of the second mounting plate also has a plurality of cylinders symmetrically provided, and the other end of the cylinders is fixedly connected to their respective transmission seats.

[0012] As a further technical solution of this utility model, a rotary motor is installed on one side of the transmission seat. The rotary motor is connected to the gear on the rotary connecting plate through gear meshing. The rotary connecting plate is rotatably connected to the other side of the transmission seat. Multiple LED lights are installed on the rotary connecting plate.

[0013] As a further technical solution of this utility model, the rodless cylinder is mounted on the moving block through a connecting piece. The moving block is threadedly connected to the screw and slidably connected to the guide rod. The two ends of the screw are respectively connected to the adjusting handwheel and the rotary motor, and the two ends of the guide rod are respectively fixedly connected to the inner sides of the two ends of the bearing mounting seat.

[0014] As a further technical solution of this utility model, the adjusting handwheel and the rotary motor are respectively installed on the outer sides of both ends of the bearing mounting seat, and the bottom of the bearing mounting seat is fixedly connected to the upper surface of the first mounting plate.

[0015] As a further technical solution of this utility model, the upper surface of the first mounting plate is also symmetrically provided with guide rails, and each guide rail is slidably connected with a slider, the upper end of the slider being fixedly connected to the PCB board inspection table.

[0016] As a further technical solution of this utility model, a cylinder mounting seat is installed on the lower surface of the first mounting plate, a telescopic cylinder is installed on the cylinder mounting seat, the end of the telescopic cylinder is fixedly connected to the connecting seat, the upper end of the connecting seat is fixedly connected to the PCB board inspection table, and the connecting seat is slidably connected to the moving groove on the first mounting plate.

[0017] As a further technical solution of this utility model, the first mounting plate is mounted on the frame, and an inspection box and a cabinet are also mounted on the frame. A central control device is provided at the upper and lower ends of the outer side of the inspection box, and a camera mounting bracket is provided at the upper inner side of the inspection box, and a camera is mounted on the camera mounting bracket.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] In this invention, the lighting device can achieve lifting and horizontal movement through a rodless cylinder and screw guide rod structure. At the same time, the cylinder and rotary motor can adjust the position and angle of the LED light. The position and angle of the lighting can be flexibly adjusted according to different detection needs and PCB board conditions to ensure that the PCB board wiring is fully illuminated, thereby improving image quality and detection accuracy.

[0020] This utility model, through the telescopic cylinder and guide rail slider structure, enables the horizontal movement of the PCB board, facilitating the inspection of different positions on the PCB board and improving the comprehensiveness of the inspection;

[0021] This invention features an adjusting handwheel on the outer side of one end of the bearing mounting base, making manual adjustment more convenient. The PCB board moving device, lifting and traversing device, lighting device, camera, etc., are integrated into the visual inspection box, resulting in a compact structure, small footprint, and coordinated operation of all components, thus improving inspection efficiency.

[0022] This invention features a central control device that facilitates control and data processing throughout the entire testing process, reducing operational difficulty and increasing the level of automation in testing. The camera mount and camera setup, along with the adjustment of the lighting device, enable the imaging and testing of PCB board wiring from different angles, helping to identify various potential wiring problems. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0024] Figure 2 This utility model Figure 1 Top view.

[0025] Figure 3 This utility model Figure 1 A bottom view.

[0026] Figure 4 This utility model Figure 1 A schematic diagram of the split structure.

[0027] Figure 5 This utility model Figure 4 A schematic diagram of the split structure.

[0028] Figure 6 This utility model Figure 5 Top view.

[0029] Figure 7 This utility model Figure 6 A bottom view.

[0030] Figure 8 This utility model Figure 6 A magnified view of a portion of the image.

[0031] In the diagram: 1-Visual inspection box, 2-PCB board moving device, 3-Lifting and traversing device, 4-Lighting device;

[0032] 11-Rack, 12-Inspection cabinet, 13-Central control unit, 14-Rack, 15-First mounting plate, 16-Camera mounting bracket, 17-Camera, 18-Moving slot;

[0033] 21-Cylinder mounting base; 22-Telescopic cylinder; 23-Connecting seat; 24-Guide rail; 25-Slider; 26-PCB board inspection table;

[0034] 31-Rotary motor, 32-Bearing mounting base, 33-Screw, 34-Moving block, 35-Guide rod, 36-Adjusting handwheel, 37-Connecting piece, 38-Rodless cylinder;

[0035] 41-Second mounting plate, 42-Annular LED mounting base, 43-Annular LED, 44-Slide rail, 45-Transmission base, 46-Cylinder, 47-Rotary motor, 48-Rotary connecting plate, 49-LED light, 410-Slide groove. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] Please see Figure 1-8 In this embodiment of the present invention, an integrated PCB board wiring visual inspection device includes a line inspection box 1, which houses a PCB board moving device 2 and a lifting and traversing device 3. The lifting and traversing device 3 is located on the rear side of the PCB board moving device 2. An illumination device 4 is installed on the upper end of the lifting and traversing device 3, which is located on the upper end of the PCB board moving device 2.

[0038] The lighting device 4 includes a second mounting plate 41, which is fixedly mounted on one side of the rodless cylinder 38. An annular LED mounting base 42 is mounted on the upper end of the other side of the second mounting plate 41, and an annular LED 43 is mounted on the lower surface of the end of the annular LED mounting base 42.

[0039] The second mounting plate 41 has symmetrical grooves 410 on the inner sides of both ends. Slide rails 44 are symmetrically arranged in the grooves 410. The slide rails 44 are slidably connected to their respective transmission seats 45. A plurality of cylinders 46 are also symmetrically arranged on one side of the upper end of the second mounting plate 41. The other end of the cylinders 46 is fixedly connected to their respective transmission seats 45.

[0040] A rotary motor 47 is installed on one side of the transmission base 45. The rotary motor 47 is connected to the gear on the rotary connecting plate 48 through gear meshing. The rotary connecting plate 48 is rotatably connected to the other side of the transmission base 45. Multiple LED lights 49 are installed on the rotary connecting plate 48.

[0041] By adopting the above technical solution, the lighting device 4 can achieve lifting and horizontal movement through the rodless cylinder 38 and the screw 33 and guide rod 35 structure. At the same time, the cylinder 46 and the rotary motor 47 can adjust the position and angle of the LED light 49. The position and angle of the lighting can be flexibly adjusted according to different detection needs and PCB board conditions to ensure that the PCB board wiring is fully illuminated, thereby improving image quality and detection accuracy.

[0042] In this embodiment, the rodless cylinder 38 is mounted on the movable block 34 via the connector 37. The movable block 34 is threadedly connected to the screw 33 and slidably connected to the guide rod 35. The two ends of the screw 33 are respectively connected to the adjusting handwheel 36 and the rotary motor 31, and the two ends of the guide rod 35 are respectively fixedly connected to the inner sides of the two ends of the bearing mounting seat 32.

[0043] The adjusting handwheel 36 and the rotary motor 31 are respectively installed on the outer sides of both ends of the bearing mounting base 32, and the bottom of the bearing mounting base 32 is fixedly connected to the upper surface of the first mounting plate 15.

[0044] By adopting the above technical solution, an adjustment handwheel 36 is provided on the outer side of one end of the bearing mounting seat 32, which is more convenient when manual adjustment is required; the PCB board moving device 2, the lifting and traversing device 3, the lighting device 4, the camera 17, etc. are integrated into the visual inspection box 1, which has a compact structure, occupies little space, and the components work together to improve the inspection efficiency.

[0045] In this embodiment, the upper surface of the first mounting plate 15 is also symmetrically provided with guide rails 24, and each guide rail 24 is slidably connected with a slider 25, the upper end of the slider 25 being fixedly connected to the PCB board inspection table 26.

[0046] A cylinder mounting seat 21 is mounted on the lower surface of the first mounting plate 15. A telescopic cylinder 22 is mounted on the cylinder mounting seat 21. The end of the telescopic cylinder 22 is fixedly connected to the connecting seat 23. The upper end of the connecting seat 23 is fixedly connected to the PCB board inspection table 26. The connecting seat 23 is slidably connected to the moving groove 18 on the first mounting plate 15.

[0047] By adopting the above technical solution, through the telescopic cylinder 22 and the guide rail 24 and slider 25 structure, the horizontal movement of the PCB board can be realized, which facilitates the detection of different positions of the PCB board and improves the comprehensiveness of the detection.

[0048] In this embodiment, the first mounting plate 15 is mounted on the rack 11. The rack 11 is also equipped with an inspection box 12 and a cabinet 14. The upper and lower ends of the outer side of the inspection box 12 are equipped with a central control device 13. The upper inner side of the inspection box 12 is equipped with a camera mounting bracket 16, and a camera 17 is mounted on the camera mounting bracket 16.

[0049] By adopting the above technical solutions, the central control device 13 can easily control and process data throughout the entire inspection process, reducing the difficulty of operation and improving the degree of automation of inspection; the camera mounting bracket 16 and the camera 17, together with the adjustment of the lighting device 4, can take pictures and inspect the PCB board wiring from different angles, which helps to discover various potential wiring problems.

[0050] The working principle of this utility model is as follows: the rodless cylinder 38 is fixedly connected to the second mounting plate 41. When the rodless cylinder 38 extends or retracts, it drives the second mounting plate 41 to move up and down. The extension or retraction of the cylinder 46 can drive the transmission seat 45 to slide on the slide rail 44. The rotary motor 47 on one side of the transmission seat 45 meshes with the gear on the rotary connecting plate 48 through the gear, which can make the rotary connecting plate 48 rotate, thereby adjusting the angle of the LED light 49 installed on it.

[0051] The lighting device 4 can be raised and lowered and moved horizontally through the structure of rodless cylinder 38, screw 33 and guide rod 35. At the same time, cylinder 46 and rotary motor 47 can adjust the position and angle of LED light 49. The position and angle of the lighting can be flexibly adjusted according to different detection needs and PCB board conditions to ensure that the PCB board wiring is fully illuminated, thereby improving image quality and detection accuracy.

[0052] When the telescopic cylinder 22 extends or retracts, it drives the connecting seat 23 and the PCB board inspection table 26 to slide on the guide rail 24 via the slider 25, thereby realizing the horizontal movement of the PCB board.

[0053] The structure of telescopic cylinder 22, guide rail 24, and slider 25 enables horizontal movement of the PCB board, facilitating inspection of different positions on the PCB board and improving the comprehensiveness of the inspection.

[0054] The rotary motor 31 rotates, driving the screw 33 to rotate, causing the moving block 34 to slide on the guide rod 35, thereby driving the lighting device 4 to move horizontally; at the same time, the adjusting handwheel 36 can also manually rotate the screw 33 to move the moving block 34.

[0055] An adjustment handwheel is provided on the outer side of one end of the bearing mounting base 32, which makes it more convenient to adjust manually when needed; the PCB board moving device 2, lifting and traversing device 3, lighting device 4, camera 17, etc. are integrated in the visual inspection box 1, which has a compact structure, occupies little space, and the components work together to improve inspection efficiency.

[0056] The PCB board is placed on the PCB board inspection table 26, and the lighting device 4 provides illumination. The ring LED 43 and multiple LED lights 49 illuminate the PCB board. The camera 17 is mounted on the camera mount 16 to take pictures of the PCB board wiring. The central control device 13 processes and analyzes the captured images to determine whether there are any problems with the PCB board wiring.

[0057] The central control device 13 facilitates the control and data processing of the entire inspection process, reduces the difficulty of operation, and improves the degree of automation of inspection. The camera mount 16 and camera 17, together with the adjustment of the lighting device 4, can take pictures and inspect the PCB board wiring from different angles, which helps to discover various potential wiring problems.

[0058] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0059] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An integrated PCB board wiring visual inspection device, characterized in that: include A visual inspection box (1) is provided, which is equipped with a PCB board moving device (2) and a lifting and traversing device (3). The lifting and traversing device (3) is located on the rear side of the PCB board moving device (2). A lighting device (4) is installed on the upper end of the lifting and traversing device (3). The lighting device (4) is located on the upper end of the PCB board moving device (2). The lighting device (4) includes a second mounting plate (41), which is fixedly mounted on one side of the rodless cylinder (38). An annular LED mounting base (42) is mounted on the upper end of the other side of the second mounting plate (41), and an annular LED (43) is mounted on the lower surface of the end of the annular LED mounting base (42). The second mounting plate (41) has symmetrical grooves (410) on the inner sides of both ends. Slide rails (44) are symmetrically arranged in the grooves (410). The slide rails (44) are slidably connected to their respective transmission seats (45). Multiple cylinders (46) are also symmetrically arranged on one side of the upper end of the second mounting plate (41). The other end of the cylinders (46) is fixedly connected to their respective transmission seats (45).

2. The integrated PCB board wiring visual inspection device according to claim 1, characterized in that: A rotary motor (47) is installed on one side of the transmission seat (45). The rotary motor (47) is connected to the gear on the rotary connecting plate (48) by gear meshing. The rotary connecting plate (48) is rotatably connected to the other side of the transmission seat (45). Multiple LED lights (49) are installed on the rotary connecting plate (48).

3. The integrated PCB board wiring visual inspection device according to claim 1, characterized in that: The rodless cylinder (38) is mounted on the moving block (34) via a connector (37). The moving block (34) is threadedly connected to the screw (33) and slidably connected to the guide rod (35). The two ends of the screw (33) are respectively connected to the adjusting handwheel (36) and the rotary motor (31). The two ends of the guide rod (35) are respectively fixedly connected to the inner sides of the two ends of the bearing mounting seat (32).

4. The integrated PCB board wiring visual inspection device according to claim 3, characterized in that: The adjustment handwheel (36) and the rotary motor (31) are respectively installed on the outer sides of both ends of the bearing mounting base (32), and the bottom of the bearing mounting base (32) is fixedly connected to the upper surface of the first mounting plate (15).

5. The integrated PCB board wiring visual inspection device according to claim 4, characterized in that: The upper surface of the first mounting plate (15) is also symmetrically provided with guide rails (24), and each guide rail (24) is slidably connected with a slider (25). The upper end of the slider (25) is fixedly connected to the PCB board inspection table (26).

6. The integrated PCB board wiring visual inspection device according to claim 5, characterized in that: A cylinder mounting seat (21) is installed on the lower surface of the first mounting plate (15). A telescopic cylinder (22) is installed on the cylinder mounting seat (21). The end of the telescopic cylinder (22) is fixedly connected to the connecting seat (23). The upper end of the connecting seat (23) is fixedly connected to the PCB board inspection table (26). The connecting seat (23) is slidably connected to the moving groove (18) on the first mounting plate (15).

7. The integrated PCB board wiring visual inspection device according to claim 6, characterized in that: The first mounting plate (15) is mounted on the frame (11). The frame (11) is also equipped with an inspection box (12) and a cabinet (14). The upper and lower ends of the outer side of the inspection box (12) are equipped with a central control device (13). The upper inner side of the inspection box (12) is equipped with a camera mounting bracket (16). A camera (17) is mounted on the camera mounting bracket (16).

Images