Accumulated slag treatment device for wastewater recycling
By introducing multi-stage filtration and vibration mechanisms into the sludge treatment device, the problem of the inability to recycle spray water was solved, achieving wastewater recycling and anti-clogging effects, and improving the efficiency of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO JIAYUAN BOILER AUXILIARY MACHINERY CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-28
AI Technical Summary
Existing sludge treatment devices use spray water to clean the scraper surface, resulting in the spray water containing a lot of waste residue, which cannot be recycled and causes waste.
A device was designed that includes a slag bin, a drive sprocket, a nozzle, a slag outlet, and a recycling mechanism. Through multi-stage filtration using a first filter plate, a second filter plate, and a third filter plate, wastewater is recycled. The filtered water is then sprayed out by a water pump. At the same time, a dual-shaft motor drives an impact plate to vibrate the filter plates, preventing waste residue from adhering.
It enables the recycling of wastewater, reduces the waste of spray water, and prevents the filter plates from clogging through the vibration mechanism, thereby improving the efficiency of the device.
Smart Images

Figure CN224167035U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sludge treatment devices, specifically a sludge treatment device for wastewater reuse. Background Technology
[0002] Scraper slag removers are mainly used to separate solid materials of a certain particle size from liquid-solid mixtures. They are continuous and efficient mechanical slag removal equipment, often used in sorting or solid-liquid separation applications. The slag treatment device removes residual ash and slag from the scraper surface and tail area by combining water spraying and mechanical scraping, thus preventing equipment jamming or chain breakage caused by slag accumulation.
[0003] Existing sludge treatment devices require continuous cleaning of the scraper surface with spray water during operation. However, the spray water contains a lot of waste residue after use, making it unusable for reuse. Furthermore, the frequent use of spray water by the sludge treatment device easily leads to waste. Utility Model Content
[0004] The purpose of this invention is to provide a wastewater recycling sludge treatment device to solve the problem that the sludge treatment device mentioned in the background art is not easy to recycle.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a wastewater reuse sludge treatment device, comprising a sludge bin, a drive sprocket, nozzles, and a sludge outlet. The drive sprocket is installed inside the sludge bin, and uniformly distributed nozzles are installed inside the sludge bin near the top of the drive sprocket. A sludge outlet is installed at the bottom of the sludge bin, and a recycling mechanism is installed at the bottom of the sludge outlet. The recycling mechanism includes a first filter plate installed inside the sludge outlet, a fixing frame installed on one side of the sludge outlet, a pull plate installed at one end of the fixing frame, and a second filter plate extending into the fixing frame at one end of the pull plate.
[0006] Preferably, fixing blocks are provided on both sides of the fixed frame near the second filter plate, and a connecting block is provided at one end of the pull plate extending into the fixed frame in a symmetrical distribution. L-shaped seats are provided on both sides of the fixed frame.
[0007] Preferably, one end of the L-shaped seat is provided with a pull rod, the surface of the pull rod is provided with a limiting plate, a first spring is connected between the limiting plate and the L-shaped seat, one end of the L-shaped seat is provided with a connecting plate, and one end of the connecting plate is provided with an insert rod extending into the interior of the pull rod.
[0008] Preferably, a fixed seat is provided at the bottom of the slag outlet, a guide pipe is connected between the fixed seat and the fixed frame, and a third filter plate is symmetrically distributed inside the fixed seat.
[0009] Preferably, a water pump is provided inside the fixed base near the third filter plate, and a connecting pipe extending to the outside of the fixed base is provided at one end of the water pump, with one side of the connecting pipe connected to the nozzle.
[0010] Preferably, an auxiliary vibration mechanism is provided at the top of the fixed base. The auxiliary vibration mechanism includes a mounting frame provided at the top of the fixed base. A dual-axis motor is installed inside the mounting frame, and the output end of the dual-axis motor is connected to a rotating rod through a coupling.
[0011] Preferably, the surface of the rotating rod is provided with an eccentric block, the top of the eccentric block is provided with a movable plate, and one side of the movable plate is provided with an impact plate.
[0012] Preferably, the mounting frame has a vertical plate extending into the impact plate, and a second spring is welded between the movable plate and the mounting frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The wastewater recycling sludge treatment device filters the waste sludge through the first filter plate, so that the filtered water can enter the fixed seat, and the filtered waste sludge can enter the fixed frame and be filtered again through the second filter plate, so that the filtered water can enter the fixed seat through the guide pipe, so that the third filter plate inside the fixed seat can filter the water again. Then, the water pump is started to pump the filtered water into the connecting pipe and spray it out through the nozzle, thereby enabling the wastewater to be recycled.
[0015] 2. The wastewater reuse sludge treatment device can drive the impact plate to impact the fixed seat and sludge outlet by starting the dual-shaft motor, thereby assisting the vibration of the first and third filter plates, preventing waste residue from adhering to the surface of the first and third filter plates, so that the sludge treatment device can have a better anti-clogging effect when in use. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the slag bin of this utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the transmission sprocket of this utility model;
[0018] Figure 3 This is a three-dimensional sectional view of the fixing base of this utility model;
[0019] Figure 4 This is a three-dimensional sectional view of the fixing frame of this utility model;
[0020] Figure 5 This is a three-dimensional structural diagram of the L-shaped seat of this utility model;
[0021] Figure 6 This is a three-dimensional sectional view of the mounting frame of this utility model.
[0022] In the diagram: 1. Slag bin; 2. Drive sprocket; 3. Nozzle; 4. Slag outlet; 5. Recycling mechanism; 501. First filter plate; 502. Fixing frame; 503. Pull plate; 504. Second filter plate; 505. Fixing block; 506. Connecting block; 507. L-shaped seat; 508. Pull rod; 509. Limiting plate; 510. First spring; 511. Connecting plate; 512. Insert rod; 513. Fixing seat; 514. Guide pipe; 515. Third filter plate; 516. Water pump; 517. Connecting pipe; 6. Auxiliary vibration mechanism; 601. Mounting frame; 602. Dual-shaft motor; 603. Rotating rod; 604. Eccentric block; 605. Moving plate; 606. Impact plate; 607. Vertical plate; 608. Second spring. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-5 It can be seen that this utility model provides a technical solution:
[0025] exist Figure 1 In the middle section: a drive sprocket 2 is installed inside the slag bin 1. Evenly distributed nozzles 3 are installed inside the slag bin 1 near the top of the drive sprocket 2. A slag outlet 4 is installed at the bottom of the slag bin 1. A recycling mechanism 5 is installed at the bottom of the slag outlet 4. The recycling mechanism 5 includes a first filter plate 501 installed inside the slag outlet 4. A fixing frame 502 is installed on one side of the slag outlet 4. A pull plate 503 is installed at one end of the fixing frame 502. A second filter plate 504 extending into the fixing frame 502 is installed at one end of the pull plate 503.
[0026] This wastewater reuse sludge treatment device can filter the waste residue through the first filter plate 501, so that the filtered waste residue can enter the fixed frame 502.
[0027] exist Figure 4 In the middle: Fixing blocks 505 are provided on both sides of the fixed frame 502 near the second filter plate 504. Connecting blocks 506 extending into the fixed frame 502 and symmetrically distributed are provided at one end of the pull plate 503. L-shaped seats 507 are provided on both sides of the fixed frame 502.
[0028] This wastewater reuse sludge treatment device can limit the second filter plate 504 by fixing block 505.
[0029] exist Figure 5 In the middle: A pull rod 508 is provided at one end of the L-shaped seat 507. A limit plate 509 is provided on the surface of the pull rod 508. A first spring 510 is connected between the limit plate 509 and the L-shaped seat 507. A connecting plate 511 is provided at one end of the L-shaped seat 507. An insert rod 512 extending into the pull rod 508 is provided at one end of the connecting plate 511.
[0030] This wastewater reuse sludge treatment device can limit the pull rod 508 through the insertion rod 512.
[0031] exist Figure 3 In the middle: a fixed seat 513 is provided at the bottom of the slag outlet 4. A guide pipe 514 is connected between the fixed seat 513 and the fixed frame 502. A third filter plate 515 is symmetrically distributed inside the fixed seat 513.
[0032] This wastewater reuse sludge treatment device can filter water again through the third filter plate 515 inside the fixed base 513.
[0033] exist Figure 3 In the middle: A water pump 516 is provided inside the fixed base 513 on the side near the third filter plate 515. One end of the water pump 516 is provided with a connecting pipe 517 extending to the outside of the fixed base 513. One side of the connecting pipe 517 is connected to the nozzle 3.
[0034] This wastewater reuse sludge treatment device uses a water pump 516 to pump water from inside the fixed base 513 into the connecting pipe 517, and then sprays it out through the nozzle 3.
[0035] See Figures 1-5It can be seen that the first filter plate 501 can filter the waste residue, allowing the filtered water to enter the fixed base 513 and the filtered waste residue to enter the fixed frame 502. Then, it is filtered again by the second filter plate 504, allowing the filtered water to enter the fixed base 513 through the guide pipe 514. The third filter plate 515 inside the fixed base 513 can then filter the water again. Then, the water pump 516 is started, allowing the water pump 516 to pump the filtered water into the connecting pipe 517, allowing the filtered water to be sprayed out through the nozzle 3, thus enabling the wastewater to be recycled. When the second filter plate 504 inside the fixed frame 502 is used for a long time, the surface is prone to accumulation. For larger amounts of waste residue, first pull the insertion rod 512 to separate it from the pull rod 508. Then pull the pull rod 508 so that it can cause the limiting plate 509 to compress the first spring 510. After the pull rod 508 moves to a certain position, it inserts the insertion rod 512, which restricts the pull rod 508, allowing it to separate from the connecting block 506. Then pull the pull plate 503 to remove the second filter plate 504, thus treating the waste residue accumulated on the surface of the second filter plate 504. This makes the waste residue treatment device not only have a good wastewater utilization effect but also a good filtration effect.
[0036] See Figure 1 and Figure 6 It can be seen that,
[0037] exist Figure 6 In the middle: An auxiliary vibration mechanism 6 is provided at the top of the fixed base 513. The auxiliary vibration mechanism 6 includes a mounting frame 601 provided at the top of the fixed base 513. A dual-axis motor 602 is installed inside the mounting frame 601. The output end of the dual-axis motor 602 is connected to a rotating rod 603 through a coupling.
[0038] This wastewater reuse sludge treatment device uses a dual-shaft motor 602 inside the mounting frame 601 to drive the rotating rod 603 to rotate.
[0039] exist Figure 6 In the middle: an eccentric block 604 is provided on the surface of the rotating rod 603, a movable plate 605 is provided at the top of the eccentric block 604, and an impact plate 606 is provided on one side of the movable plate 605.
[0040] This wastewater reuse sludge treatment device can drive the eccentric block 604 on the surface to rotate by rotating the rotating rod 603, so that the eccentric block 604 can push the moving plate 605 and the impact plate 606.
[0041] exist Figure 6In the middle: a vertical plate 607 extending into the impact plate 606 is provided inside the mounting frame 601, and a second spring 608 is welded between the moving plate 605 and the mounting frame 601.
[0042] In this wastewater reuse sludge treatment device, the impact plate 606 can move on the surface of the vertical plate 607, which makes the impact plate 606 more stable when moving.
[0043] See Figure 1 and Figure 6 It can be seen that by starting the dual-axis motor 602, the output end of the dual-axis motor 602 can drive the rotating rod 603 to rotate, which in turn drives the eccentric block 604 to rotate. The eccentric block 604, in turn, pushes the moving plate 605, which in turn drives the impact plate 606 to move. Simultaneously, the impact plate 606 can move on the surface of the vertical plate 607, making its movement more stable. Furthermore, the moving plate 605, in its movement, can compress the second spring 608. When the eccentric block 604 separates from the moving plate 605, the reset effect of the second spring 608 causes the impact plate 606 to impact the fixed seat 513 and the slag outlet 4, thereby providing auxiliary vibration to the first filter plate 501 inside the slag outlet 4. Because the first filter plate 501 is inclined, the first... Waste residue on the surface of filter plate 501 can quickly enter the fixed frame 502, and at the same time, it can assist in the vibration of the third filter plate 515 inside the fixed base 513, so that the waste residue adhering to the surface of the third filter plate 515 can be shaken off, thereby preventing the waste residue from adhering to the surface of the third filter plate 515. After filtration by the first filter plate 501 and the second filter plate 504, there is less waste residue adhering to the third filter plate 515. Therefore, the vibration can quickly clean the waste residue adhering to the surface. Thus, the first filter plate 501 and the third filter plate 515 do not need to be removed from the slag outlet 4 and the fixed base 513. The waste residue shaken off can be discharged through the drain outlet at the bottom of the fixed base 513. The waste residue shaken off the surface of the first filter plate 501 can enter the fixed frame 502 for processing, so that the slag treatment device has a good anti-clogging effect during use.
[0044] In summary, the first filter plate 501 filters the waste residue, allowing the filtered water to enter the fixed base 513, and the filtered waste residue to enter the fixed frame 502. Then, the second filter plate 504 filters the water again, allowing it to enter the fixed base 513 through the guide pipe 514. The third filter plate 515 inside the fixed base 513 then filters the water again. Finally, starting the water pump 516 pumps the filtered water into the connecting pipe 517 and sprays it out through the nozzle 3, thus enabling wastewater recycling. After prolonged use, the surface of the second filter plate 504 inside frame 502 is prone to accumulating a lot of waste residue. First, pull the insertion rod 512, then pull the pull rod 508 to separate it from the connecting block 506. Then, pull the pull plate 503 to remove the second filter plate 504, thereby treating the waste residue accumulated on the surface of the second filter plate 504. This makes the sludge treatment device not only have a good wastewater utilization effect but also a good filtration effect when in use. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A wastewater reuse sludge treatment device, comprising a sludge bin (1), a drive sprocket (2), a nozzle (3), and a sludge outlet (4), characterized in that: The slag bin (1) is equipped with a transmission sprocket (2). The top of the slag bin (1) near the transmission sprocket (2) is equipped with evenly distributed nozzles (3). The bottom of the slag bin (1) is equipped with a slag outlet (4). The bottom of the slag outlet (4) is equipped with a recycling mechanism (5). The recycling mechanism (5) includes a first filter plate (501) installed inside the slag outlet (4). A fixed frame (502) is installed on one side of the slag outlet (4). A pull plate (503) is installed at one end of the fixed frame (502). A second filter plate (504) extending into the fixed frame (502) is installed at one end of the pull plate (503).
2. The wastewater reuse sludge treatment device according to claim 1, characterized in that: Fixing blocks (505) are provided on both sides of the fixed frame (502) near the second filter plate (504). A connecting block (506) is provided at one end of the pull plate (503) extending into the fixed frame (502) and symmetrically distributed inside. An L-shaped seat (507) is provided on both sides of the fixed frame (502).
3. The wastewater reuse sludge treatment device according to claim 2, characterized in that: A pull rod (508) is provided at one end of the L-shaped seat (507). A limiting plate (509) is provided on the surface of the pull rod (508). A first spring (510) is connected between the limiting plate (509) and the L-shaped seat (507). A connecting plate (511) is provided at one end of the L-shaped seat (507). A plug (512) extending into the pull rod (508) is provided at one end of the connecting plate (511).
4. The wastewater reuse sludge treatment device according to claim 1, characterized in that: The bottom of the slag outlet (4) is provided with a fixed seat (513), and a guide pipe (514) is connected between the fixed seat (513) and the fixed frame (502). The fixed seat (513) is provided with symmetrically distributed third filter plates (515).
5. The wastewater reuse sludge treatment device according to claim 4, characterized in that: A water pump (516) is provided inside the fixed base (513) on the side near the third filter plate (515). One end of the water pump (516) is provided with a connecting pipe (517) extending to the outside of the fixed base (513). One side of the connecting pipe (517) is connected to the nozzle (3).
6. The wastewater reuse sludge treatment device according to claim 5, characterized in that: An auxiliary vibration mechanism (6) is provided at the top of the fixed base (513). The auxiliary vibration mechanism (6) includes a mounting frame (601) provided at the top of the fixed base (513). A dual-axis motor (602) is installed inside the mounting frame (601). The output end of the dual-axis motor (602) is connected to a rotating rod (603) through a coupling.
7. The wastewater reuse sludge treatment device according to claim 6, characterized in that: An eccentric block (604) is provided on the surface of the rotating rod (603), a movable plate (605) is provided at the top of the eccentric block (604), and an impact plate (606) is provided on one side of the movable plate (605).
8. The wastewater reuse sludge treatment device according to claim 7, characterized in that: The mounting frame (601) has a vertical plate (607) extending into the impact plate (606) inside, and a second spring (608) is welded between the movable plate (605) and the mounting frame (601).