Circulating type electrolytic grinding wire cutting machining device

By designing a circulating electrolytic grinding wire cutting processing device, which utilizes a motor-driven rotating shaft and brush power supply, combined with a counterweight to increase cutting pressure, the problem of resource waste caused by the reciprocating operation of the electrolytic grinding wire is solved, realizing the recycling of the grinding wire and improving cutting efficiency.

CN224168924UActive Publication Date: 2026-04-28SUZHOU TIWELL INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU TIWELL INTELLIGENT TECHNOLOGY CO LTD
Filing Date
2025-03-31
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Conventional wire EDM equipment's electrolytic abrasion line can only work in a reciprocating manner, which makes the cutting area prone to wear, resulting in serious waste of resources. Furthermore, the electrolytic abrasion line needs to be replaced after local wear.

Method used

A circulating electrolytic grinding wire cutting processing device was designed. The grinding wire is rotated by a motor-driven shaft, powered by brushes, and the cutting pressure is increased by a counterweight. The length of the swing arm lever is adjusted by adjusting the counterweight to achieve electrolytic circulating cutting of the grinding wire.

Benefits of technology

This enables the recycling of grinding lines, reduces resource waste, extends equipment lifespan, and improves cutting efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circulating type electrolytic grinding wire cutting machining device which comprises a motor, a swing arm fixedly connected to the outer portion of the motor, a machine base connected to the root of the swing arm in a swing mode, a rotating shaft rotationally installed on the swing arm, a conductive wheel fixedly connected to the outer portion of the rotating shaft, and an insulating ring fixedly connected to the middle of the conductive wheel. After the grinding line is replaced, the bolt is screwed down, so that the sliding seat drives the line wheel to tighten the grinding line, the motor drives the rotating shaft to rotate, the rotating shaft drives the grinding line to rotate, and the electric brush supplies power to the conductive wheel. Power is supplied to the grinding line through the conductive wheel, a target product is cut through the grinding line, the pressure of the swing arm is increased through the balancing weight, the cutting pressure of the grinding line on the product is increased, the lever length of the swing arm is adjusted by adjusting the balancing weight, and electrolytic circulation cutting of the grinding line is facilitated.
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Description

Technical Field

[0001] This utility model belongs to the technical field of electrolytic cutting equipment, and in particular relates to a circulating electrolytic grinding wire cutting processing device. Background Technology

[0002] In electrolytic cutting, the workpiece acts as the anode, connected to the positive terminal of a DC power supply, while the conductive grinding wheel acts as the cathode, connected to the negative terminal. During grinding, a certain grinding pressure is maintained between the two. The non-conductive abrasive particles protruding from the grinding wheel surface create an electrolytic gap between the workpiece surface and the conductive substrate of the grinding wheel, and electrolyte is supplied into this gap. Under the action of DC current, the metal on the workpiece surface generates ionic compounds and an anolyte film due to electrolysis. These electrolytic products are continuously scraped away by the rotating grinding wheel, exposing new metal surfaces and continuing the electrolytic process. Thus, the workpiece material is continuously removed, achieving the purpose of grinding.

[0003] Because the electrolytic grinding line of conventional wire EDM equipment can only work in a reciprocating manner, it is prone to wear in the commonly used cutting range. When the wear is excessive in a local area, the electrolytic grinding line needs to be replaced, which results in a waste of resources for reciprocating electrolytic grinding equipment.

[0004] To address these issues, we propose a circulating electrolytic grinding wire cutting processing device. Utility Model Content

[0005] The purpose of this invention is to solve the problem of resource waste in reciprocating electrolytic grinding equipment, and to propose a circulating electrolytic grinding wire cutting processing device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A circulating electrolytic grinding wire cutting processing device includes a motor, a swing arm fixedly connected to the outside of the motor, a base oscillatingly connected to the root of the swing arm, a rotating shaft rotatably mounted on the swing arm, a conductive wheel fixedly connected to the outside of the rotating shaft, an insulating ring fixedly connected to the middle of the conductive wheel, a rotor of the motor fixedly connected to the rotating shaft, a brush movably pressed onto the upper part of the conductive wheel, a slide block slidably mounted on the head of the swing arm, a wire wheel rotatably mounted on the slide block, grinding wires sleeved on the conductive wheel and the wire wheel, a counterweight magnetically attracted to the swing arm, and a bolt threaded into the internal thread of the slide block, the bolt penetrating the slide block and movably inserted into the swing arm. Loosen the bolts to release the grinding wire from the sheave. After replacing the grinding wire, tighten the bolts to make the slide block drive the sheave to tighten the grinding wire. Use the motor to drive the shaft to rotate, which in turn drives the grinding wire to rotate. Use the brushes to supply power to the conductive wheel, which in turn supplies power to the grinding wire. The grinding wire cuts the target product. Use the counterweight to increase the pressure of the swing arm, which in turn increases the cutting pressure of the grinding wire on the product. Adjust the length of the swing arm lever by adjusting the counterweight to facilitate the electrolytic cycle cutting of the grinding wire.

[0008] Preferably, the swing arm includes an arm body, a rotating shaft rotatably connected to the arm body and passing through the arm body, a motor fixedly connected to the outside of the arm body, a connecting frame fixedly connected to the upper end of the arm body, a brush fixedly connected to the connecting frame, and the root of the arm body rotatably mounted on a machine base. The weight of the counterweight acts on the arm body, which in turn acts downwards on the conductive wheel and the wire wheel, which in turn act downwards on the grinding wire, pressing the grinding wire onto the target product for easy cutting.

[0009] Preferably, the slide includes a pair of slide rods. A threaded seat is fixedly mounted on the side of each slide rod, and a fixed shaft is fixedly connected to the side of each threaded seat. The reel is rotatably mounted on the fixed shaft, and the slide rod is slidably mounted on the arm. The arm guides the slide rod to slide, the fixed shaft guides the reel to rotate, and the threaded seat guides the bolt to move helically.

[0010] Preferably, the bolt includes a bolt body, one end of which is fixedly connected to a plug, which is movably inserted into the arm body. A first knob is fixedly connected to the end of the bolt body facing away from the plug. Turning the first knob rotates the bolt body, causing it to spiral along the threaded seat. The bolt body drives the slide to act on the grinding wheel, tightening the grinding wire and facilitating adjustment of the grinding wire tension.

[0011] Preferably, the counterweight includes a weight block, and a guardrail is symmetrically fixedly connected to the lower part of the weight block. The weight block and the guardrail are movably fitted onto the arm body. A threaded shell is installed inside the threaded shell, and a magnet block is fixedly connected to the lower part of the threaded shell. The magnet block is magnetically matched with the arm body. By using the magnet block to magnetically attract the weight block to the arm body, the weight block is held on the arm body, which facilitates the alignment of the counterweight block and the swing arm.

[0012] Preferably, the counterweight further includes a second knob, which is fixedly connected to the upper end of the threaded housing. The second knob is used to increase the length of the turning lever of the threaded housing.

[0013] In summary, the technical effects and advantages of this utility model are as follows:

[0014] 1. Loosen the bolts to loosen the grinding wire from the sheave. After replacing the grinding wire, tighten the bolts to make the slide block drive the sheave to tighten the grinding wire. Use the motor to drive the shaft to rotate, which in turn drives the grinding wire to rotate. Use the brushes to supply power to the conductive wheel, which in turn supplies power to the grinding wire. The grinding wire cuts the target product. Use the counterweight to increase the pressure of the swing arm and the cutting pressure of the grinding wire on the product. Adjust the length of the swing arm lever by adjusting the counterweight to facilitate the electrolytic cycle cutting of the grinding wire.

[0015] 2. Turning the first knob causes the bolt body to rotate, making the bolt body spiral along the thread seat. The bolt body drives the slide to act on the wire wheel, making the wire wheel taut and facilitating the adjustment of the tension of the grinding wire. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the swing arm structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the slide structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the bolt structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the counterweight structure of this utility model.

[0021] In the diagram: 1. Base; 2. Swing arm; 3. Slide block; 4. Bolt; 5. Counterweight; 6. Brush; 7. Motor; 8. Shaft; 9. Conductive wheel; 10. Threaded wheel; 11. Insulating ring; 12. Grinding line; 21. Arm body; 22. Connecting frame; 31. Slide rod; 32. Fixed shaft; 33. Threaded seat; 41. Bolt body; 42. Plug; 43. First knob; 51. Weight; 52. Barrier; 53. Threaded shell; 54. Second knob; 55. Magnet block. Detailed Implementation

[0022] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments.

[0023] like Figure 1 and 2 As shown, a circulating electrolytic grinding wire cutting processing device includes a motor 7, a swing arm 2 fixedly connected to the outside of the motor 7, a base 1 oscillatingly connected to the root of the swing arm 2, a rotating shaft 8 rotatably mounted on the swing arm 2, a conductive wheel 9 fixedly connected to the outside of the rotating shaft 8, an insulating ring 11 fixedly connected to the middle of the conductive wheel 9, the rotor of the motor 7 fixedly connected to the rotating shaft 8, a brush 6 movably pressed on the upper part of the conductive wheel 9, a slide block 3 slidably mounted on the head of the swing arm 2, a wire wheel 10 rotatably mounted on the slide block 3, grinding wire 12 sleeved on the conductive wheel 9 and the wire wheel 10, a counterweight 5 magnetically attracted to the swing arm 2, and a bolt 4 threaded inside the slide block 3, the bolt 4 penetrating the slide block 3 and movably inserted into the swing arm 2.

[0024] like Figure 1 and 2 As shown, the swing arm 2 includes an arm body 21, a rotating shaft 8 rotatably connected inside the arm body 21 and passing through the arm body 21, a motor 7 fixedly connected to the outside of the arm body 21, a connecting frame 22 fixedly connected to the upper end of the arm body 21, a brush 6 fixedly connected to the connecting frame 22, and the root of the arm body 21 rotatably mounted on the base 1. The weight of the counterweight 5 acts on the arm body 21, which in turn acts downwards on the conductive wheel 9 and the thread wheel 10, which in turn act downwards on the grinding line 12, causing the grinding line 12 to press against the target product.

[0025] like Figure 1 and 3 As shown, the slide block 3 includes a slide rod 31, which has a pair. A threaded seat 33 is fixedly installed on the side of the slide rod 31, and a fixed shaft 32 is fixedly connected to the side of the threaded seat 33. The reel 10 is rotatably mounted on the fixed shaft 32, and the slide rod 31 is slidably mounted on the arm 21. The arm 21 guides the slide rod 31 to slide, the fixed shaft 32 guides the reel 10 to rotate, and the threaded seat 33 guides the bolt 4 to move helically.

[0026] like Figure 1 , 2As shown in Figure 4, the bolt 4 includes a bolt body 41, one end of which is fixedly connected to a plug 42, which is movably inserted into the arm body 21. The end of the bolt body 41 facing away from the plug 42 is fixedly connected to a first knob 43. Turning the first knob 43 causes the bolt body 41 to rotate, making the bolt body 41 spiral along the threaded seat 33. The bolt body 41 drives the slide 3 to act on the wire wheel 10, causing the wire wheel 10 to tighten the grinding wire 12.

[0027] like Figure 1 , 2 As shown in Figure 5, the counterweight 5 includes a weight 51, with a guardrail 52 symmetrically fixedly connected to the lower part of the weight 51. The weight 51 and the guardrail 52 are movably fitted onto the arm body 21. A threaded shell 53 is installed inside the weight 51, and a magnet 55 is fixedly connected to the lower part of the threaded shell 53. The magnet 55 magnetically attracts and matches the arm body 21. By using the magnet 55 to magnetically attract onto the arm body 21, the weight 51 is held on the arm body 21.

[0028] like Figure 1 and 5 As shown, the counterweight 5 also includes a second knob 54, which is fixedly connected to the upper end of the threaded housing 53. The second knob 54 is used to increase the length of the turning lever of the threaded housing 53.

[0029] Working principle: Loosen bolt 4 to loosen the grinding wire 12 from the wire wheel 10. After replacing the grinding wire 12, tighten bolt 4 to make the slide 3 drive the wire wheel 10 to tighten the grinding wire 12. The motor 7 drives the rotating shaft 8 to rotate, which in turn drives the grinding wire 12 to rotate. The brush 6 supplies power to the conductive wheel 9, which in turn supplies power to the grinding wire 12. The grinding wire 12 cuts the target product. The counterweight 5 increases the pressure of the swing arm 2, which in turn increases the cutting pressure of the grinding wire 12 on the product. The lever length of the swing arm 2 is adjusted by adjusting the counterweight 5 to achieve electrolytic cyclic cutting by the grinding wire 12.

[0030] The above description is only a preferred embodiment of the utility model, but the protection scope of the utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed by the utility model, based on the technical solution and the utility model concept, should be included within the protection scope of the utility model.

[0031] The description briefly mentions the application direction of the utility model in relation to existing technologies known to those skilled in the art without modification, and combines them with the utility model to form a complete technology; it avoids excessive popularization of technologies known to those skilled in the art, in order to help those skilled in the art quickly understand the main content of the utility model.

Claims

1. A circulating electrolytic grinding wire cutting processing device, comprising a motor (7), characterized in that: The motor (7) is externally fixedly connected to a swing arm (2). The base of the swing arm (2) is oscillatingly connected to a base (1). A rotating shaft (8) is rotatably mounted on the swing arm (2). A conductive wheel (9) is fixedly connected to the outside of the rotating shaft (8). An insulating ring (11) is fixedly connected to the middle of the conductive wheel (9). The rotor of the motor (7) is fixedly connected to the rotating shaft (8). A brush (6) is movably pressed on the upper part of the conductive wheel (9). A slide block (3) is slidably mounted on the head of the swing arm (2). A spool (10) is rotatably mounted on the slide block (3). Grinding wire (12) is sleeved on the conductive wheel (9) and the spool (10). A counterweight (5) is magnetically attracted to the swing arm (2). A bolt (4) is installed in the internal thread of the slide block (3). The bolt (4) penetrates the slide block (3) and is movably inserted into the swing arm (2).

2. The circulating electrolytic grinding wire cutting processing device according to claim 1, characterized in that: The swing arm (2) includes an arm body (21), a rotating shaft (8) is rotatably connected inside the arm body (21) and the rotating shaft (8) passes through the arm body (21), the motor (7) is fixedly connected to the outside of the arm body (21), a connecting frame (22) is fixedly connected to the upper end of the arm body (21), the brush (6) is fixedly connected to the connecting frame (22), and the root of the arm body (21) is rotatably mounted on the base (1).

3. The circulating electrolytic grinding wire cutting processing device according to claim 2, characterized in that: The slide block (3) includes a slide rod (31), and the slide rod (31) is provided in pairs. A threaded seat (33) is fixedly installed on the side of the slide rod (31), and a fixed shaft (32) is fixedly connected to the side of the threaded seat (33). The reel (10) is rotatably installed on the fixed shaft (32), and the slide rod (31) is slidably installed on the arm body (21).

4. The circulating electrolytic grinding wire cutting processing device according to claim 2, characterized in that: The bolt (4) includes a bolt body (41), one end of which is fixedly connected to a plug (42), the plug (42) being movably inserted into the arm body (21), and the end of the bolt body (41) facing away from the plug (42) being fixedly connected to a first knob (43).

5. The circulating electrolytic grinding wire cutting processing device according to claim 2, characterized in that: The counterweight (5) includes a weight (51), and a guardrail (52) is symmetrically fixedly connected to the lower part of the weight (51). The weight (51) and the guardrail (52) are movably sleeved on the arm body (21). A threaded shell (53) is installed inside the weight (51). A magnet (55) is fixedly connected to the lower part of the threaded shell (53). The magnet (55) is magnetically matched with the arm body (21).

6. The circulating electrolytic grinding wire cutting processing device according to claim 5, characterized in that: The counterweight (5) also includes a second knob (54), which is fixedly connected to the upper end of the threaded shell (53).