Tin soldering equipment for inductor production

By designing the conveyor belt and clamps, the problem of idle resources and personnel caused by excessive workpiece preparation time in soldering equipment was solved, enabling continuous workpiece processing and improving production efficiency.

CN224168939UActive Publication Date: 2026-04-28DONGGUAN ZHONGCI ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN ZHONGCI ELECTRONIC TECH CO LTD
Filing Date
2025-04-16
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing soldering equipment may experience excessive preparation time or malfunctions when processing a certain group of workpieces, leading to idle resources and personnel and reduced production efficiency.

Method used

The design of using a conveyor belt to move the support plate, combined with the adjustment mechanism of the limit plate and clamping plate, enables continuous processing of workpieces and avoids idle resources and personnel.

Benefits of technology

By working together with the conveyor belt and clamping plates, continuous processing of workpieces is achieved, avoiding waste of resources and personnel and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides tin soldering equipment for inductor production, belongs to the technical field of inductors, and solves the technical problems that when a certain group of workpieces are prepared for a long time or go wrong, other resources and personnel are possibly idle and wasted, and the overall production benefit is reduced. Tin soldering equipment for inductor production comprises an operation table, two side plates are fixedly connected to one side of the operation table, the same conveying belt is rotatably connected between the two side plates, a plurality of supporting plates are fixedly connected to the surface of the conveying belt, a rotating mechanism used for rotating the supporting plates is arranged at the bottom of the operation table, and limiting plates are slidably connected to the two sides of the multiple supporting plates. And restraining mechanisms used for restraining the limiting plates are arranged on the surfaces of the sides, close to the supporting plate, of the two limiting plates, two clamping plates are symmetrically arranged in the side, close to the conveying belt, of the operation table, and adjusting mechanisms used for adjusting the clamping plates are arranged on one sides of the two clamping plates. According to the utility model, due to the arrangement of the supporting plate, the phenomenon that people are idle can be avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of inductor technology and relates to soldering equipment, particularly a soldering equipment for inductor production. Background Technology

[0002] An inductor is a representative passive component used in electronic circuits, along with resistors and capacitors, to remove noise. Inductors, combined with capacitors that utilize electromagnetic properties, can construct resonant circuits or filter circuits to amplify signals in specific frequency bands. Inductor manufacturing requires soldering, and soldering equipment refers to the equipment needed to perform the soldering process. Welding equipment includes welding machines, welding process equipment, and welding auxiliary tools. In my country, the design and manufacture of general-purpose welding equipment has a long history, and a series of relevant national and industry standards have been promulgated and implemented, playing a vital role in promoting the development of the general-purpose welding equipment manufacturing industry and ensuring the quality and reliability of welding equipment.

[0003] Some existing soldering equipment can only store one set of workpieces for subsequent processing. If the preparation time for a certain set of workpieces is too long or a problem occurs, it may lead to the idleness and waste of other resources and personnel, reducing the overall production efficiency. Therefore, this problem needs to be solved. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a soldering equipment for inductor production. The technical problem this utility model aims to solve is that when the preparation time for a certain group of workpieces is too long or problems occur, it may lead to the idleness and waste of other resources and personnel, thereby reducing the overall production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A soldering device for inductor production includes an operating table. Two side plates are fixedly connected to one side of the operating table, and a common conveyor belt is rotatably connected between the two side plates. Multiple support plates are fixedly connected to the surface of the conveyor belt. A rotating mechanism for rotating the support plates is provided at the bottom of the operating table. Limiting plates are slidably connected to both sides of the multiple support plates. Each of the two limiting plates has a constraint mechanism for constraining the limiting plates on the surface near the support plates. Two clamping plates are symmetrically arranged inside the operating table near the conveyor belt. Each of the two clamping plates has an adjustment mechanism for adjusting the clamping plates on one side. The support plates prevent personnel from being idle.

[0007] As a further embodiment of this utility model, the rotating mechanism includes two rollers, both of which are rotatably connected to one side of two side plates. The conveyor belt is sleeved on the surface of the two rollers. A second motor is fixedly connected to the bottom of the operating table, and a fourth synchronous pulley is fixedly connected to the output shaft of the second motor. A third synchronous pulley is fixedly connected to the end of one of the rollers near the fourth synchronous pulley. The same second synchronous belt is sleeved on the surface of the third and fourth synchronous pulleys. By setting up the rollers, the conveyor belt can be rotated.

[0008] As a further embodiment of this utility model, the constraint mechanism includes multiple support rods, each of which is slidably connected to one side of a support plate. The limiting plate is fixedly connected to one end of each of the multiple support rods. Each of the multiple support rods is fitted with a tension spring, one end of each tension spring is fixedly connected to one side of the limiting plate, and the other end of each tension spring is fixedly connected to one side inside the support plate. By setting the tension springs, the limiting plate can be constrained.

[0009] As a further embodiment of this utility model, the adjusting mechanism includes a slide groove, which is opened on the top of the operating table. A slide plate is slidably connected inside the slide groove. Two first electric push rods are fixedly connected to the top of the slide plate. The bottom of the two first electric push rods is fixedly connected to the same base plate. Two second electric push rods are fixedly connected to the surface of the base plate near the clamping plate. The output ends of the two second electric push rods are fixedly connected to one side of the clamping plate. The slide groove is provided with a moving mechanism for moving the clamping plate. The clamping plate can be raised and lowered by the setting of the first electric push rods.

[0010] As a further embodiment of this utility model, the moving mechanism includes a lead screw, which is rotatably connected to one side of the slide groove. The slide plate is slidably sleeved on the surface of the lead screw. A lead screw nut is provided inside the slide plate near the lead screw, and the lead screw nut and the lead screw are mutually engaged. A first synchronous pulley is fixedly sleeved on the end of the lead screw away from the slide plate. A first motor is fixedly connected to the surface of the operating table near the first synchronous pulley. A second synchronous pulley is fixedly sleeved on the output shaft of the first motor. The same first synchronous belt is sleeved on the surfaces of the second synchronous pulley and the first synchronous pulley. A flux pool, a solder pool, and a cooling pool are fixedly connected inside the operating table near the operating table, and the flux pool, solder pool, and cooling pool are arranged in sequence. A guide plate is fixedly connected inside the operating table away from the slide plate. The movement of the clamping plate is achieved through the lead screw.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. This utility model, by employing a technical solution of moving support plates via a conveyor belt, avoids the phenomenon of personnel being idle. This effectively solves the problem that when a group of workpieces takes too long to prepare or encounters problems, it may lead to the idleness and waste of other resources and personnel, reducing overall production efficiency. A conveyor belt is installed on one side of the operating table, and multiple support plates are installed on the surface of the conveyor belt to support the inductive magnetic ring. Limiting plates are set on both sides of the multiple support plates, and the limiting plates are connected to the support plates by tension springs, thereby achieving the purpose of constraining and fixing the inductive magnetic ring. Because multiple support plates are installed on the top of the conveyor belt, and the conveyor belt is connected to a second motor via rollers, the conveyor belt can rotate after the second motor is started, thus preventing personnel from being idle. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of a soldering equipment for inductor production proposed in this utility model;

[0014] Figure 2 This is a schematic diagram of the moving mechanism of a soldering equipment for inductor production proposed in this utility model;

[0015] Figure 3 This is a schematic diagram of the adjustment mechanism of a soldering equipment for inductor production proposed in this utility model;

[0016] Figure 4 This is a schematic diagram of the rotating mechanism of a soldering equipment for inductor production proposed in this utility model;

[0017] Figure 5 for Figure 4 A magnified structural diagram at point A in the diagram.

[0018] In the diagram: 1. Operating platform; 2. Lead screw; 3. Slide plate; 4. Conveyor belt; 101. Guide plate; 102. Flux pool; 103. Solder pool; 104. Cooling pool; 105. Slide chute; 106. Side plate; 201. First synchronous pulley; 202. First synchronous belt; 203. First motor; 204. Second synchronous pulley; 301. Lead screw nut; 302. First electric push rod; 303. Base plate; 304. Second electric push rod; 305. Clamping plate; 401. Roller; 402. Third synchronous pulley; 403. Fourth synchronous pulley; 404. Second synchronous belt; 405. Second motor; 406. Support plate; 407. Limiting plate; 408. Support rod; 409. Tension spring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Reference Figure 1 - Figure 5 A soldering device for inductor production includes an operating table 1. Two side plates 106 are fixedly connected to one side of the operating table 1. A conveyor belt 4 is rotatably connected between the two side plates 106. Multiple support plates 406 are fixedly connected to the surface of the conveyor belt 4. A rotating mechanism for rotating the support plates 406 is provided at the bottom of the operating table 1. Limiting plates 407 are slidably connected to both sides of the multiple support plates 406. The limiting plates 407 can fix the inductor magnetic ring assembly. The surface of the two limiting plates 407 near the support plates 406 is provided with a constraint mechanism for constraining the limiting plates 407. Two clamping plates 305 are symmetrically arranged inside the operating table 1 near the conveyor belt 4. The two clamping plates 305 are provided with an adjustment mechanism for adjusting the clamping plates 305 on one side. The support plates 406 can prevent the phenomenon of personnel being idle.

[0021] Preferably, the rotating mechanism includes two rollers 401, both of which are rotatably connected to one side of two side plates 106. A conveyor belt 4 is fitted onto the surface of the two rollers 401. A second motor 405 is fixedly connected to the bottom of the operating table 1. A fourth synchronous pulley 403 is fixedly connected to the output shaft of the second motor 405. A third synchronous pulley 402 is fixedly connected to the end of one of the rollers 401 near the fourth synchronous pulley 403. The same second synchronous belt 404 is fitted onto the surface of the third synchronous pulley 402 and the fourth synchronous pulley 403. The conveyor belt 4 can be rotated by the arrangement of the rollers 401.

[0022] Preferably, the constraint mechanism includes multiple support rods 408, all of which are slidably connected to one side of the support plate 406. A limiting plate 407 is fixedly connected to one end of the multiple support rods 408. Tension springs 409 are sleeved on the surface of each of the multiple support rods 408. One end of each tension spring 409 is fixedly connected to one side of the limiting plate 407, and the other end of each tension spring 409 is fixedly connected to one side of the inside of the support plate 406. The limiting plate 407 can be constrained by the tension springs 409.

[0023] Preferably, the adjustment mechanism includes a slide 105, which is located on the top of the operating table 1. A slide plate 3 is slidably connected inside the slide 105. Two first electric push rods 302 are fixedly connected to the top of the slide plate 3. The bottom of the two first electric push rods 302 is fixedly connected to the same base plate 303. Two second electric push rods 304 are fixedly connected to the surface of the base plate 303 near the clamping plate 305. The output ends of the two second electric push rods 304 are fixedly connected to one side of the clamping plate 305. The clamping plates 305 can be brought closer together by the second electric push rods 304. The slide 105 is equipped with a moving mechanism for moving the clamping plate 305. The clamping plate 305 can be raised and lowered by the first electric push rods 302.

[0024] Furthermore, the moving mechanism includes a lead screw 2, which is rotatably connected to one side of the slide groove 105. A slide plate 3 is slidably sleeved on the surface of the lead screw 2. A lead screw nut 301 is provided inside the slide plate 3 near the lead screw 2, and the lead screw nut 301 and the lead screw 2 are mutually fitted. A first synchronous wheel 201 is fixedly sleeved on the end of the lead screw 2 away from the slide plate 3. A first motor 203 is fixedly connected to the surface of the operating table 1 near the first synchronous wheel 201. A second synchronous wheel 204 is fixedly sleeved on the output shaft of the first motor 203. The same first synchronous belt 202 is sleeved on the surfaces of the second synchronous wheel 204 and the first synchronous wheel 201. A flux pool 102, a solder pool 103, and a cooling pool 104 are fixedly connected inside the operating table 1 near the operating table 1, and the flux pool 102, solder pool 103, and cooling pool 104 are arranged in sequence. A guide plate 101 is fixedly connected inside the operating table 1 away from the slide plate 3. The clamping plate 305 can be moved by the lead screw 2.

[0025] Working principle: A conveyor belt 4 is installed on one side of the operating table 1, and multiple support plates 406 are installed on the surface of the conveyor belt 4 to support the inductive magnetic ring. Limiting plates 407 are provided on both sides of the multiple support plates 406, and the limiting plates 407 are connected to the support plates 406 by tension springs 409, thereby achieving the purpose of constraining and fixing the inductive magnetic ring. Because multiple support plates 406 are installed on the top of the conveyor belt 4, and the conveyor belt 4 is connected to the second motor 405 through rollers 401, the conveyor belt 4 can rotate after the second motor 405 is started, thus preventing personnel from being idle. Two clamping plates 305 are installed at one end of the conveyor belt 4, and the two clamping plates 305 are connected to the first electric push rod 302 through a base plate 303. When the support plate 406 moves into position, the first electric push rod 302... An electric push rod 302 drives two clamping plates 305 to move downwards. A second electric push rod 304 is located on one side of the two clamping plates 305. After the clamping plates 305 move downwards to their positions, the second electric push rod 304 drives the clamping plates 305 to move closer together, thereby achieving the purpose of clamping the inductor magnetic ring assembly. After clamping is completed, the first electric push rod 302 drives it to move upwards. A sliding plate 3 is also installed on the top of the clamping plates 305. The sliding plate 3 is connected to the lead screw 2 through a lead screw nut 301. When the lead screw 2 rotates, the sliding plate 3 can move. Inside the operating table 1, there are flux pool 102, solder pool 103, and cooling pool 104 respectively. With the cooperation of the first electric push rod 302 and the lead screw 2, the inductor magnetic ring assembly will pass through the flux pool 102, solder pool 103, and cooling pool 104 in sequence, and then be fed to the guide plate 101.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A soldering device for inductor production, comprising an operating table (1), characterized in that, Two side plates (106) are fixedly connected to one side of the operating table (1), and the same conveyor belt (4) is rotatably connected between the two side plates (106). Multiple support plates (406) are fixedly connected to the surface of the conveyor belt (4). A rotating mechanism for rotating the support plates (406) is provided at the bottom of the operating table (1). Limiting plates (407) are slidably connected to both sides of the multiple support plates (406). A constraint mechanism for constraining the limiting plates (407) is provided on the surface of the two limiting plates (407) near the support plates (406). Two clamping plates (305) are symmetrically arranged inside the operating table (1) near the conveyor belt (4). An adjustment mechanism for adjusting the clamping plates (305) is provided on one side of the two clamping plates (305).

2. The soldering equipment for inductor production according to claim 1, characterized in that, The rotating mechanism includes two rollers (401), both rollers (401) are rotatably connected to one side of two side plates (106), the conveyor belt (4) is sleeved on the surface of the two rollers (401), a second motor (405) is fixedly connected to the bottom of the operating table (1), a fourth synchronous pulley (403) is fixedly connected to the output shaft of the second motor (405), a third synchronous pulley (402) is fixedly connected to the end of one of the rollers (401) near the fourth synchronous pulley (403), and the same second synchronous belt (404) is sleeved on the surface of the third synchronous pulley (402) and the fourth synchronous pulley (403).

3. The soldering equipment for inductor production according to claim 1, characterized in that, The constraint mechanism includes multiple support rods (408), each of which is slidably connected to one side of the support plate (406). The limiting plate (407) is fixedly connected to one end of the multiple support rods (408). Each of the multiple support rods (408) is fitted with a tension spring (409). One end of each tension spring (409) is fixedly connected to one side of the limiting plate (407), and the other end of each tension spring (409) is fixedly connected to one side of the inside of the support plate (406).

4. The soldering equipment for inductor production according to claim 1, characterized in that, The adjustment mechanism includes a slide (105) which is located on the top of the operating table (1). A slide plate (3) is slidably connected inside the slide (105). Two first electric push rods (302) are fixedly connected to the top of the slide plate (3). The bottom of the two first electric push rods (302) is fixedly connected to the same base plate (303). Two second electric push rods (304) are fixedly connected to the surface of the base plate (303) near the clamping plate (305). The output ends of the two second electric push rods (304) are fixedly connected to one side of the clamping plate (305). A moving mechanism for moving the clamping plate (305) is provided inside the slide (105).

5. The soldering equipment for inductor production according to claim 4, characterized in that, The moving mechanism includes a lead screw (2), which is rotatably connected to one side of the slide groove (105). The slide plate (3) is slidably sleeved on the surface of the lead screw (2). A lead screw nut (301) is provided inside the slide plate (3) on the side near the lead screw (2), and the lead screw nut (301) and the lead screw (2) are mutually cooperated. A first synchronous pulley (201) is fixedly sleeved on the end of the lead screw (2) away from the slide plate (3). A first motor (203) is fixedly connected to the surface of the operating table (1) on the side near the first synchronous pulley (201). A second synchronous pulley (204) is fixedly sleeved on the output shaft of the first motor (203). The same first synchronous belt (202) is sleeved on the surfaces of the second synchronous pulley (204) and the first synchronous pulley (201).

6. The soldering equipment for inductor production according to claim 1, characterized in that, The operating platform (1) has a flux pool (102), a solder pool (103), and a cooling pool (104) fixedly connected inside on the side closest to the operating platform (1), and the flux pool (102), solder pool (103), and cooling pool (104) are arranged in sequence. The operating platform (1) has a guide plate (101) fixedly connected inside on the side away from the slide plate (3).