Hollow rotor welding equipment

Abstract

The utility model relates to the technical field of welding equipment, in particular to hollow rotor welding equipment which is characterized in that when the hollow rotor welding equipment is used, one end of a hollow rotor is fixed through a clamping rotating assembly, a sealing plate is aligned with the other end of the hollow rotor, and a jacking and fixing assembly is operated to jack and fix the center of the sealing plate; then the welding assembly is operated to weld the hollow rotor and the sealing plate, the clamping and rotating assembly is started, so that the hollow rotor and the sealing plate rotate, and the welding assembly is used for welding the hollow rotor and the sealing plate; comprising a workbench and a controller, the controller is arranged at the front end of the workbench, the welding device further comprises a clamping rotating assembly, an auxiliary rotating assembly, a jacking and fixing assembly and a welding assembly, and the clamping rotating assembly, the jacking and fixing assembly, the auxiliary rotating assembly and the welding assembly are arranged at the top end of the workbench.

Description

Technical Field

[0001] This utility model relates to the technical field of welding equipment, and in particular to a hollow rotor welding equipment. Background Technology

[0002] To ensure the normal operation of the pump and prevent media leakage, the hollow rotor of a screw pump is usually sealed at both ends.

[0003] In the prior art, patent document with publication number CN212420252U discloses a welding fixture for a hollow rotor of a solar screw pump, including a working frame. A servo motor is fixedly connected to the inner cavity of the working frame. A gear is fixedly connected to the output end of the servo motor. A first toothed plate is meshed with the outer side of the gear. A rotor left pressure plate is fixedly connected to one end of the first toothed plate. A through hole is opened on one side of the rotor left pressure plate.

[0004] During use, it was found that although the above-mentioned device can fix and weld the hollow rotor, it cannot rotate and weld the hollow rotor. It is still necessary to manually rotate the hollow rotor to adjust the welding position, which is not very convenient. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a hollow rotor welding equipment with improved convenience.

[0006] This utility model discloses a hollow rotor welding device, comprising a worktable and a controller. The controller is located at the front end of the worktable, which also includes a clamping and rotating assembly, an auxiliary rotating assembly, a fixing assembly, and a welding assembly. The clamping and rotating assembly, the fixing assembly, the auxiliary rotating assembly, and the welding assembly are respectively located at the top of the worktable. In use, one end of the hollow rotor is fixed by the clamping and rotating assembly, and the sealing plate is aligned with the other end of the hollow rotor. The fixing assembly is operated to fix the center of the sealing plate. Then, the welding assembly is operated to weld the hollow rotor and the sealing plate. The clamping and rotating assembly is started, thereby causing the hollow rotor and the sealing plate to rotate, thereby causing the welding assembly to weld the hollow rotor and the sealing plate.

[0007] Preferably, the clamping and rotating assembly includes a first fixed plate, a chuck, and a first motor. The first fixed plate is provided at the top of the worktable, and the chuck and the first motor are provided on the first fixed plate. The first motor is used to rotate the chuck. One end of the hollow rotor is clamped by the chuck, and the first motor is started, so that the chuck drives the hollow rotor to rotate.

[0008] Preferably, the auxiliary rotation assembly includes a first hydraulic rod, a guide bar, a lifting plate, a bracket, and guide rollers. A first hydraulic rod is located at the top of the worktable, with its top movable end extending above the worktable and connecting to the bottom of the lifting plate. Two sets of brackets are located at the top of the lifting plate, each set of brackets rotatably mounted with a set of guide rollers. A guide bar is located at the bottom of the lifting plate, and the guide bar is slidably connected to the worktable. Operating the first hydraulic rod extends the lifting plate, causing it to rise under the guidance of the two sets of guide bars. The hollow rotor contacts the outer walls of the two sets of guide rollers. When the chuck drives the hollow rotor to rotate, the two sets of guide rollers rotate adaptively, thus providing auxiliary support for the rotation of the hollow rotor.

[0009] Preferably, the top-fixing assembly includes a second fixed plate, a second hydraulic cylinder, a movable plate, and a conical rod. The second fixed plate is located at the top of the workbench, the second hydraulic cylinder is located at the right end of the second fixed plate, the movable plate is located at the left movable end of the second hydraulic cylinder, and the conical rod is located at the left end of the movable plate. The sealing plate is aligned with the right end of the hollow rotor. The second hydraulic cylinder is extended, thereby causing the movable plate to drive the conical rod to move to the left. The conical rod contacts the center of the right end of the sealing plate, thereby fixing the sealing plate. After the welding assembly spot welds the hollow rotor and the sealing plate, the chuck drives the hollow rotor and the sealing plate to rotate synchronously, improving welding efficiency.

[0010] Preferably, the welding assembly includes a No. 3 hydraulic cylinder, a guide rod, a movable seat, a support frame, a No. 4 hydraulic cylinder, a mounting base, and a laser welding head. The top of the worktable has a groove, in which the No. 3 hydraulic cylinder and the guide rod are positioned. The movable end of the No. 3 hydraulic cylinder is connected to one end of the movable seat, and the movable seat is slidably connected to the guide rod. A support frame is located at the top of the movable seat, and a No. 4 hydraulic cylinder is located at the top of the support frame. A mounting base is located at the bottom movable end of the No. 4 hydraulic cylinder, and a laser welding head is located at the bottom of the mounting base. Based on the position of the contact area between the sealing plate and the hollow rotor, the position of the movable seat is adjusted using the No. 3 hydraulic cylinder, further adjusting the horizontal position of the laser welding head. The No. 4 hydraulic cylinder is then extended, causing the mounting base to lower the laser welding head, which then welds the hollow rotor and the sealing plate.

[0011] Preferably, the worktable also includes adjustable feet, with a set of adjustable feet provided at each of the four corners of the bottom of the worktable; the four sets of adjustable feet work together to provide stable support for the worktable and improve stability.

[0012] Preferably, it also includes a guide rod, which is provided on the movable plate and is slidably connected to the second fixed plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, one end of the hollow rotor is fixed by the clamping and rotating assembly, the sealing plate is aligned with the other end of the hollow rotor, the jacking assembly is operated to jack the center of the sealing plate, and then the welding assembly is operated to weld the hollow rotor and the sealing plate. The clamping and rotating assembly is started, so that the hollow rotor and the sealing plate rotate, thereby allowing the welding assembly to weld the hollow rotor and the sealing plate. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is an exploded structural diagram of the present invention;

[0016] Figure 3 This is an enlarged structural diagram of components such as motor number one and hydraulic cylinder number two.

[0017] Figure 4 This is an enlarged structural diagram of the No. 1 hydraulic rod and guide roller, etc.

[0018] Figure 5 This is an enlarged structural diagram of the No. 3 hydraulic cylinder and the laser welding head, among other structures.

[0019] The following are labels in the attached diagram: 1. Workbench; 2. Fixed plate No. 1; 3. Chuck; 4. Motor No. 1; 5. Hydraulic cylinder No. 1; 6. Guide bar; 7. Lifting plate; 8. Support; 9. Guide roller; 10. Fixed plate No. 2; 11. Hydraulic cylinder No. 2; 12. Moving plate; 13. Conical rod; 14. Hydraulic cylinder No. 3; 15. Guide bar; 16. Moving seat; 17. Support frame; 18. Hydraulic cylinder No. 4; 19. Mounting seat; 20. Laser welding head; 21. Adjustable foot; 22. Guide rod; 23. Controller. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] like Figures 1 to 2 As shown, a hollow rotor welding device of the present invention includes a workbench 1 and a controller 23. The controller 23 is provided at the front end of the workbench 1. The device also includes a clamping and rotating assembly, an auxiliary rotating assembly, a top fixing assembly and a welding assembly. The clamping and rotating assembly, the top fixing assembly, the auxiliary rotating assembly and the welding assembly are respectively provided at the top of the workbench 1.

[0023] like Figure 2 and Figure 3 As shown, the clamping and rotating assembly includes a first fixing plate 2, a chuck 3, and a first motor 4. The first fixing plate 2 is provided at the top of the worktable 1. The chuck 3 and the first motor 4 are provided on the first fixing plate 2. The first motor 4 is used for the rotation of the chuck 3.

[0024] like Figure 2 and Figure 4 As shown, the auxiliary rotation assembly includes a first hydraulic rod 5, a guide rod 6, a lifting plate 7, a bracket 8, and a guide roller 9. The first hydraulic rod 5 is installed at the top of the inside of the worktable 1. The top moving end of the first hydraulic rod 5 extends to the top of the worktable 1 and is connected to the bottom of the lifting plate 7. Two sets of brackets 8 are installed at the top of the lifting plate 7. A set of guide rollers 9 are rotatably installed on each set of brackets 8. The guide rod 6 is installed at the bottom of the lifting plate 7 and is slidably connected to the worktable 1.

[0025] like Figure 2 and Figure 4 As shown, the top-fixing assembly includes a second fixed plate 10, a second hydraulic cylinder 11, a moving plate 12, and a cone rod 13. The second fixed plate 10 is provided at the top of the workbench 1. The second hydraulic cylinder 11 is provided at the right end of the second fixed plate 10. The moving end of the second hydraulic cylinder 11 is provided with a moving plate 12. The left end of the moving plate 12 is provided with a cone rod 13.

[0026] In this embodiment, the sealing plate is aligned with the right end of the hollow rotor. The second hydraulic cylinder 11 is extended, causing the moving plate 12 to move the cone rod 13 to the left. The cone rod 13 contacts the center of the right end of the sealing plate, thus fixing the sealing plate. After the welding assembly spot welds the hollow rotor and the sealing plate, the chuck 3 drives the hollow rotor and the sealing plate to rotate synchronously. The first hydraulic rod 5 is extended, causing the lifting plate 7 to rise under the guidance of the two sets of light rods 6. The hollow rotor contacts the outer walls of the two sets of guide rollers 9. When the chuck 3 drives the hollow rotor to rotate, the two sets of guide rollers 9 rotate adaptively, thus providing auxiliary support for the rotation of the hollow rotor.

[0027] Example 2

[0028] like Figures 1 to 2 As shown, a hollow rotor welding device of the present invention includes a workbench 1 and a controller 23. The controller 23 is provided at the front end of the workbench 1. The device also includes a clamping and rotating assembly, an auxiliary rotating assembly, a top fixing assembly and a welding assembly. The clamping and rotating assembly, the top fixing assembly, the auxiliary rotating assembly and the welding assembly are respectively provided at the top of the workbench 1.

[0029] like Figure 2 and Figure 3As shown, the clamping and rotating assembly includes a first fixing plate 2, a chuck 3, and a first motor 4. The first fixing plate 2 is provided at the top of the worktable 1. The chuck 3 and the first motor 4 are provided on the first fixing plate 2. The first motor 4 is used for the rotation of the chuck 3.

[0030] like Figure 2 and Figure 4 As shown, the auxiliary rotation assembly includes a first hydraulic rod 5, a guide rod 6, a lifting plate 7, a bracket 8, and a guide roller 9. The first hydraulic rod 5 is installed at the top of the inside of the worktable 1. The top moving end of the first hydraulic rod 5 extends to the top of the worktable 1 and is connected to the bottom of the lifting plate 7. Two sets of brackets 8 are installed at the top of the lifting plate 7. A set of guide rollers 9 are rotatably installed on each set of brackets 8. The guide rod 6 is installed at the bottom of the lifting plate 7 and is slidably connected to the worktable 1.

[0031] like Figure 2 and Figure 4 As shown, the top-fixing assembly includes a second fixed plate 10, a second hydraulic cylinder 11, a moving plate 12, and a cone rod 13. The second fixed plate 10 is provided at the top of the workbench 1. The second hydraulic cylinder 11 is provided at the right end of the second fixed plate 10. The moving end of the second hydraulic cylinder 11 is provided with a moving plate 12. The left end of the moving plate 12 is provided with a cone rod 13.

[0032] like Figure 2 and Figure 5 As shown, the welding assembly includes a third hydraulic cylinder 14, a guide rod 15, a movable seat 16, a support frame 17, a fourth hydraulic cylinder 18, a mounting base 19, and a laser welding head 20. The top of the workbench 1 is provided with a groove, in which the third hydraulic cylinder 14 and the guide rod 15 are arranged. The movable end of the third hydraulic cylinder 14 is connected to one end of the movable seat 16. The movable seat 16 is slidably connected to the guide rod 15. The top of the movable seat 16 is provided with a support frame 17. The top of the support frame 17 is provided with a fourth hydraulic cylinder 18. The bottom movable end of the fourth hydraulic cylinder 18 is provided with a mounting base 19. The bottom end of the mounting base 19 is provided with a laser welding head 20.

[0033] It also includes adjustable feet 21 and guide rods 22. A set of adjustable feet 21 is provided at each of the four corners of the bottom end of the workbench 1. The guide rods 22 are provided on the movable plate 12 and are slidably connected to the second fixed plate 10.

[0034] In this embodiment, the sealing plate is aligned with the right end of the hollow rotor. The second hydraulic cylinder 11 is extended, causing the moving plate 12 to move the cone rod 13 to the left. The cone rod 13 contacts the center of the right end of the sealing plate, thus fixing the sealing plate. After the welding assembly spot welds the hollow rotor and the sealing plate, the chuck 3 drives the hollow rotor and the sealing plate to rotate synchronously. The first hydraulic rod 5 is extended, causing the lifting plate 7 to rise under the guidance of the two sets of light rods 6. The hollow rotor contacts the outer walls of the two sets of guide rollers 9. When the chuck 3 drives the hollow rotor to rotate, the two sets of guide rollers 9 rotate adaptively, thus providing auxiliary support for the rotation of the hollow rotor. Based on the position of the contact area between the sealing plate and the hollow rotor, the position of the moving seat 16 is adjusted by the third hydraulic cylinder 14, further adjusting the horizontal position of the laser welding head 20. The fourth hydraulic cylinder 18 is extended, causing the mounting seat 19 to lower the laser welding head 20, which then welds the hollow rotor and the sealing plate.

[0035] The controller 23, chuck 3, motor 4, hydraulic rod 5, hydraulic cylinder 11, and laser welding head 20 of the hollow rotor welding equipment of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A hollow rotor welding device, comprising a workbench (1) and a controller (23), wherein the controller (23) is disposed at the front end of the workbench (1), characterized in that, It also includes a clamping and rotating assembly, an auxiliary rotating assembly, a top-fixing assembly and a welding assembly, with the top of the worktable (1) respectively provided with the clamping and rotating assembly, the top-fixing assembly and the auxiliary rotating assembly and the welding assembly.

2. The hollow rotor welding equipment as described in claim 1, characterized in that, The clamping and rotating assembly includes a first fixing plate (2), a chuck (3) and a first motor (4). The first fixing plate (2) is provided at the top of the worktable (1). The first fixing plate (2) is provided with a chuck (3) and a first motor (4). The first motor (4) is used for the rotation of the chuck (3).

3. The hollow rotor welding equipment as described in claim 2, characterized in that, The auxiliary rotating assembly includes a first hydraulic rod (5), a guide rod (6), a lifting plate (7), a bracket (8), and a guide roller (9). The first hydraulic rod (5) is installed at the top of the inside of the worktable (1). The top moving end of the first hydraulic rod (5) extends to the top of the worktable (1) and is connected to the bottom of the lifting plate (7). Two sets of brackets (8) are installed at the top of the lifting plate (7). A set of guide rollers (9) is rotatably installed on each set of brackets (8). The guide rod (6) is installed at the bottom of the lifting plate (7). The guide rod (6) is slidably connected to the worktable (1).

4. The hollow rotor welding equipment as described in claim 1, characterized in that, The top-fixing assembly includes a second fixed plate (10), a second hydraulic cylinder (11), a moving plate (12), and a cone rod (13). The second fixed plate (10) is provided at the top of the workbench (1), the second hydraulic cylinder (11) is provided at the right end of the second fixed plate (10), the moving end of the second hydraulic cylinder (11) is provided with a moving plate (12), and the left end of the moving plate (12) is provided with a cone rod (13).

5. The hollow rotor welding equipment as described in claim 1, characterized in that, The welding assembly includes a No. 3 hydraulic cylinder (14), a guide rod (15), a movable seat (16), a support frame (17), a No. 4 hydraulic cylinder (18), a mounting seat (19), and a laser welding head (20). The top of the workbench (1) is provided with a groove, in which the No. 3 hydraulic cylinder (14) and the guide rod (15) are arranged. The movable end of the No. 3 hydraulic cylinder (14) is connected to one end of the movable seat (16), and the movable seat (16) is slidably connected to the guide rod (15). The top of the movable seat (16) is provided with a support frame (17), the top of the support frame (17) is provided with a No. 4 hydraulic cylinder (18), the bottom movable end of the No. 4 hydraulic cylinder (18) is provided with a mounting seat (19), and the bottom end of the mounting seat (19) is provided with a laser welding head (20).

6. The hollow rotor welding equipment as described in claim 1, characterized in that, It also includes adjustable feet (21), and a set of adjustable feet (21) is provided at the four corners of the bottom of the workbench (1).

7. The hollow rotor welding equipment as described in claim 4, characterized in that, It also includes a guide rod (22), which is provided on the movable plate (12) and is slidably connected to the second fixed plate (10).

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