Cutting device for high-strength fiber middle bottom plate production
By introducing leveling rollers and activated carbon filters into the cutting device, the problems of uneven fiber substrate laying and dust pollution were solved, achieving a smooth product surface and dust removal effect, and protecting the health of workers and the production environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANG ZHOU JIASIMI NEW MATERIAL CO LTD
- Filing Date
- 2025-05-26
- Publication Date
- 2026-04-28
AI Technical Summary
The existing cutting equipment does not have a leveling and limiting function, which causes wrinkles and unevenness in the fiber substrate during laying. It also does not have a dust removal and filtration function, and the dust contains harmful substances, which threaten the health of workers and pollute the environment.
A cutting device including a leveling roller and an activated carbon filter screen was designed. The leveling roller is driven by a hydraulic cylinder and a motor to eliminate wrinkles, and the activated carbon filter screen filters smoke and dust through a suction fan and a purification box to achieve the dust removal function.
It achieves a smooth product surface and dust removal effect, improves processing quality, protects the health of workers, and improves the production environment.
Smart Images
Figure CN224169023U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting devices, and in particular to a cutting device for producing high-strength fiber insole plates. Background Technology
[0002] A laser cutting machine is a type of cutting device that uses a laser as a cutting tool. It is mainly used for high-precision and high-efficiency cutting of various materials and can be used for the production and processing of high-strength fiberboard.
[0003] While existing cutting devices possess dual-axis drive capabilities, enabling the laser head to move laterally and longitudinally and improving the device's flexibility, they still present other problems during use. For example, they lack a leveling and limiting function. Since the fiber subfloor is made of a soft material, some wrinkles and unevenness may occur when the product is placed on the table, requiring manual pulling to level it, increasing the workload. Furthermore, they lack dust removal and filtration functions, generating fumes during laser cutting. These fumes contain harmful substances that, if inhaled by workers, pose a health threat and damage the surrounding environment. To address these issues, we propose a cutting device for producing high-strength fiber subfloors. Utility Model Content
[0004] The purpose of this invention is to provide a cutting device for the production of high-strength fiber insole boards, which solves the problems that existing cutting devices do not have leveling and limiting functions and do not have dust removal and filtration functions.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a cutting device for producing high-strength fiber insulators, comprising a machine base and a longitudinal moving mechanism, wherein a mounting frame is provided on the top of the machine base, a transverse moving mechanism is provided inside the mounting frame, a laser head is provided on the front of the mounting frame, a fixing plate is installed on the top of the machine base, a hydraulic cylinder is bolted through the top of the fixing plate, a third housing is installed at the output end of the hydraulic cylinder, a bidirectional screw is rotatably connected inside the third housing, a third motor is fixedly sleeved at the other end of the bidirectional screw, two third threaded plates are threadedly connected to the surface of the third motor, and a leveling roller is rotatably connected to the front of the third threaded plates.
[0006] The above technical solution can have a leveling and limiting function, eliminating wrinkles and unevenness on the surface after the product is laid, and can also prevent the product from shifting during the cutting process, thus improving the processing quality of the product. At the same time, it can also have a dust removal and filtration function, protecting the health of surrounding personnel and improving the surrounding production environment, making it highly practical.
[0007] The present invention is further configured such that: a purification box is bolted to one side of the mounting bracket; a dust suction cover is fixedly sleeved on the surface of the laser head; a telescopic tube communicating with the dust suction cover is fixedly sleeved on the surface of the purification box; a suction fan is bolted to the inside of the purification box; an activated carbon filter is placed inside the purification box; and an air outlet is opened at the bottom of the purification box.
[0008] The present invention is further configured such that: the longitudinal moving mechanism includes a first housing, the first housing is bolted to the bottom of the machine base, a first screw is rotatably connected inside the first housing, a first motor is fixedly sleeved at the other end of the first screw, a first threaded plate is threadedly connected to the surface of the first screw, and both sides of the first threaded plate are bolted to the inside of the mounting frame.
[0009] By adopting the above technical solution, the first housing, the first screw, the first motor and the first threaded plate can drive the mounting frame and the laser head to move back and forth and adjust.
[0010] The present invention is further configured such that: the lateral moving mechanism includes a second housing, a second screw is rotatably connected inside the second housing, a second motor is fixedly sleeved at the other end of the second screw, a second threaded plate is threadedly connected to the surface of the second screw, the front side of the second threaded plate is bolted to the back side of the laser head, a first slide rail is bolted inside the second housing, and a first slider that is slidably connected to the first slide rail is welded to the top of the second threaded plate.
[0011] By adopting the above technical solution, the laser head can be driven to move left and right and be adjusted by setting up the second housing, the second screw, the second motor, the second threaded plate, the first slide rail and the first slider.
[0012] The present invention is further configured such that: both sides of the activated carbon filter screen are fitted with a retaining seat, and both sides of the retaining seat are bolted to the inside of the activated carbon filter screen.
[0013] By adopting the above technical solution, the activated carbon filter can be limited by the first shell, preventing it from tilting or falling off under the action of wind after being placed in.
[0014] The present invention is further configured such that: a second slide rail is bolted to the inside of the third housing, and a second slider that is slidably connected to the second slide rail is welded to the back of the third threaded plate.
[0015] By adopting the above technical solution, the third threaded plate can be limited by the setting of the second slide rail and the second slider, preventing the third threaded plate from flipping over during left and right movement.
[0016] The present invention is further configured such that a protective cover is bolted to one side of the third housing.
[0017] By adopting the above technical solution and setting up a protective cover, the third motor can be protected to prevent it from malfunctioning or being damaged by collisions.
[0018] In summary, this utility model has the following beneficial effects:
[0019] 1. This utility model first lays the product on the table of the machine. After the product is laid, the hydraulic cylinder is activated to drive the third housing and the leveling roller to move down. After the leveling roller moves to the bottom, it will press on the product. Then, the third motor is activated to drive the bidirectional screw to rotate. When the bidirectional screw rotates, it will drive the two third threaded plates to move outward synchronously through the cooperation of the second slide rail and the second slider. When the third threaded plates move outward, they will drive the leveling roller to rotate outward. This can have a leveling and limiting function, eliminate wrinkles and unevenness on the surface of the product after it is laid, and also prevent the product from shifting during the cutting process, thus improving the processing quality of the product.
[0020] 2. This utility model, by activating the suction fan, generates an inward suction force at the bottom of the dust collection hood. Under the action of suction, the fumes and dust generated during cutting are sucked in. After being sucked in, the fumes and dust enter the purification chamber through the dust collection hood and the telescopic tube. The activated carbon filter in the purification chamber adsorbs and intercepts impurities and harmful substances in the gas. Finally, the gas is discharged from the lower air outlet. It has a dust removal and filtration function, protects the health of surrounding personnel, improves the surrounding production environment, and is highly practical. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural view of the present invention;
[0022] Figure 2 This is a front sectional view of the structure of this utility model;
[0023] Figure 3 This is a partial top sectional view of the right side of the structure of this utility model;
[0024] Figure 4 This is a top view of a partial sectional view of the structure of this utility model.
[0025] Reference numerals: 1. Machine base; 2. Longitudinal moving mechanism; 201. First housing; 202. First screw; 203. First motor; 204. First threaded plate; 3. Mounting bracket; 4. Lateral moving mechanism; 41. Second housing; 42. Second screw; 43. Second motor; 44. Second threaded plate; 45. First slide rail; 46. First slider; 5. Laser head; 6. Fixing plate; 7. Hydraulic cylinder; 8. Third housing; 9. Bidirectional screw; 10. Third motor; 11. Third threaded plate; 12. Leveling roller; 13. Purification box; 14. Dust hood; 15. Telescopic tube; 16. Fan; 17. Activated carbon filter; 18. Second slide rail; 19. Second slider; 20. Protective cover; 21. Card seat. Detailed Implementation
[0026] The present invention will be further described in detail below with reference to the accompanying drawings.
[0027] Example 1:
[0028] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A cutting device for producing high-strength fiber insole boards includes a machine base 1 and a longitudinal moving mechanism 2. A mounting frame 3 is mounted on the top of the machine base 1, and a transverse moving mechanism 4 is installed inside the mounting frame 3. A laser head 5 is mounted on the front of the mounting frame 3. A fixing plate 6 is mounted on the top of the machine base 1, and a hydraulic cylinder 7 is bolted through the top of the fixing plate 6. A third housing 8 is mounted on the output end of the hydraulic cylinder 7. A bidirectional screw 9 is rotatably connected inside the third housing 8. A third motor 10 is fixedly sleeved at the other end of the bidirectional screw 9. Two third threaded plates 11 are threadedly connected to the surface of the third motor 10. A leveling roller 12 is rotatably connected to the front of the third threaded plates 11. First, the product is laid on the table of machine 1. After the product is laid, the hydraulic cylinder 7 is started to drive the third housing 8 and the leveling roller 12 to move down. After the leveling roller 12 moves to the bottom, it will press on the product. Then, the third motor 10 is started to drive the bidirectional screw 9 to rotate. When the bidirectional screw 9 rotates, it will drive the two third threaded plates 11 to move outward synchronously through the cooperation of the second slide rail 18 and the second slider 19. When the third threaded plates 11 move outward, they will drive the leveling roller 12 to rotate outward. This can have a leveling and limiting function, eliminate wrinkles and unevenness on the surface of the product after it is laid, and also prevent the product from shifting during the cutting process, thus improving the processing quality of the product.
[0029] refer to Figure 1 , Figure 2 and Figure 3The longitudinal moving mechanism 2 includes a first housing 201, which is bolted to the bottom of the machine base 1. A first screw 202 is rotatably connected inside the first housing 201. A first motor 203 is fixedly sleeved at the other end of the first screw 202. A first threaded plate 204 is threadedly connected to the surface of the first screw 202. Both sides of the first threaded plate 204 are bolted to the inside of the mounting frame 3. Through the arrangement of the first housing 201, the first screw 202, the first motor 203 and the first threaded plate 204, the mounting frame 3 and the laser head 5 can be driven to move back and forth and be adjusted.
[0030] refer to Figure 1 and Figure 2 The lateral movement mechanism 4 includes a second housing 41, a second screw 42 rotatably connected inside the second housing 41, a second motor 43 fixedly sleeved at the other end of the second screw 42, a second threaded plate 44 threadedly connected to the surface of the second screw 42, the front of the second threaded plate 44 being bolted to the back of the laser head 5, a first slide rail 45 bolted inside the second housing 41, and a first slider 46 slidably connected to the first slide rail 45 welded to the top of the second threaded plate 44. Through the arrangement of the second housing 41, the second screw 42, the second motor 43, the second threaded plate 44, the first slide rail 45, and the first slider 46, the laser head 5 can be driven to move left and right and be adjusted.
[0031] refer to Figure 4 The third housing 8 is bolted with a second slide rail 18, and the back of the third threaded plate 11 is welded with a second slider 19 that is slidably connected to the second slide rail 18. By setting the second slide rail 18 and the second slider 19, the third threaded plate 11 can be limited to prevent it from flipping over during left and right movement.
[0032] refer to Figure 1 and Figure 4 A protective cover 20 is bolted to one side of the third housing 8. The protective cover 20 can protect the third motor 10 and prevent it from being damaged or malfunctioning due to collision.
[0033] Brief description of the usage process: First, the product is laid on the table of machine 1. After the product is laid, the hydraulic cylinder 7 is started to drive the third housing 8 and the leveling roller 12 to move down. After the leveling roller 12 moves to the bottom, it will press on the product. Then, the third motor 10 is started to drive the bidirectional screw 9 to rotate. When the bidirectional screw 9 rotates, it will drive the two third threaded plates 11 to move outward synchronously through the cooperation of the second slide rail 18 and the second slider 19. When the third threaded plates 11 move outward, they will drive the leveling roller 12 to rotate outward.
[0034] Example 2:
[0035] refer to Figure 1 and Figure 2 A cutting device for producing high-strength fiberboard midsole boards is disclosed. A purification box 13 is bolted to one side of the mounting frame 3. A dust suction hood 14 is fixedly sleeved on the surface of the laser head 5. A telescopic tube 15 communicating with the dust suction hood 14 is fixedly sleeved on the surface of the purification box 13. A suction fan 16 is bolted inside the purification box 13. An activated carbon filter 17 is placed inside the purification box 13. An air outlet is opened at the bottom of the purification box 13. When the suction fan 16 is started, it will generate an inward suction force at the bottom of the dust suction hood 14. Under the action of suction force, the dust generated during cutting is sucked in. After the dust is sucked in, it enters the purification box 13 through the dust suction hood 14 and the telescopic tube 15. The activated carbon filter 17 in the purification box 13 will adsorb and intercept impurities and harmful substances in the gas. Finally, the gas is discharged from the air outlet at the bottom. It has a dust removal and filtration function, protects the health of the surrounding personnel, improves the surrounding production environment, and has high practicality.
[0036] refer to Figure 2 Both sides of the activated carbon filter 17 are secured with a retaining seat 21. Both sides of the retaining seat 21 are bolted to the inside of the activated carbon filter 17, which can limit the activated carbon filter 17 and prevent it from tilting or falling off under the action of wind after being placed in.
[0037] Brief description of the usage process: By starting the suction fan 16, the suction fan 16 will generate an inward suction force at the bottom of the dust hood 14. Under the action of suction force, the smoke and dust generated during cutting will be sucked in. After the smoke and dust are sucked in, they will enter the purification box 13 through the dust hood 14 and the telescopic tube 15. The activated carbon filter 17 in the purification box 13 will adsorb and intercept impurities and harmful substances in the gas. Finally, the gas will be discharged from the lower air outlet.
[0038] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A cutting device for producing high-strength fiber insole boards, comprising a machine base (1) and a longitudinal moving mechanism (2), characterized in that: The machine base (1) is provided with a mounting frame (3) on the top. The mounting frame (3) is provided with a transverse moving mechanism (4) inside. The mounting frame (3) is provided with a laser head (5) on the front. The machine base (1) is provided with a fixing plate (6) on the top. The top of the fixing plate (6) is bolted with a hydraulic cylinder (7). The output end of the hydraulic cylinder (7) is provided with a third housing (8). The interior of the third housing (8) is rotatably connected with a bidirectional screw (9). The other end of the bidirectional screw (9) is fixedly sleeved with a third motor (10). The surface of the third motor (10) is threadedly connected with two third threaded plates (11). The front of the third threaded plate (11) is rotatably connected with a leveling roller (12).
2. The cutting device for producing high-strength fiber insole plates according to claim 1, characterized in that, A purification box (13) is bolted to one side of the mounting bracket (3). A dust suction hood (14) is fixedly fitted onto the surface of the laser head (5). A telescopic tube (15) communicating with the dust suction hood (14) is fixedly fitted onto the surface of the purification box (13). A suction fan (16) is bolted into the inside of the purification box (13). An activated carbon filter (17) is placed inside the purification box (13). An air outlet is opened at the bottom of the purification box (13).
3. The cutting device for producing high-strength fiber insole plates according to claim 1, characterized in that, The longitudinal moving mechanism (2) includes a first housing (201), which is bolted to the bottom of the machine base (1). A first screw (202) is rotatably connected inside the first housing (201). A first motor (203) is fixedly sleeved at the other end of the first screw (202). A first threaded plate (204) is threadedly connected to the surface of the first screw (202). Both sides of the first threaded plate (204) are bolted to the inside of the mounting frame (3).
4. The cutting device for producing high-strength fiber insole plates according to claim 1, characterized in that, The lateral movement mechanism (4) includes a second housing (41), a second screw (42) is rotatably connected inside the second housing (41), a second motor (43) is fixedly sleeved at the other end of the second screw (42), a second threaded plate (44) is threadedly connected to the surface of the second screw (42), the front of the second threaded plate (44) is bolted to the back of the laser head (5), a first slide rail (45) is bolted inside the second housing (41), and a first slider (46) is welded to the top of the second threaded plate (44) and slidably connected to the first slide rail (45).
5. The cutting device for producing high-strength fiber insole plates according to claim 2, characterized in that, Both sides of the activated carbon filter (17) are fitted with a retainer (21), and both sides of the retainer (21) are bolted to the inside of the activated carbon filter (17).
6. The cutting device for producing high-strength fiber insole plates according to claim 1, characterized in that, The third housing (8) is bolted with a second slide rail (18) inside, and the back of the third threaded plate (11) is welded with a second slider (19) that is slidably connected to the second slide rail (18).
7. The cutting device for producing high-strength fiber insole plates according to claim 1, characterized in that, A protective cover (20) is bolted to one side of the third housing (8).