Vibration cutting device for sponge material processing

Abstract

The utility model discloses a vibration cutting device for sponge material processing, belongs to the technical field of cutting equipment, and adopts the technical scheme that the vibration cutting device comprises a box body, the top of the box body is fixedly connected with a fixing assembly, the top of the fixing assembly is fixedly connected with a cutting assembly, and the fixing assembly comprises a placing box; a fixing plate is fixedly connected into the containing box, adsorption plates are fixedly connected to the front side and the rear side of the interior of the containing box, and the problems that in an existing cutting device, the position of a cutting tool is inconvenient to adjust, and in the actual using process, due to the lack of an effective adjusting structure, horizontal displacement or angle inclination adjustment cannot be achieved; the problems that in the prior art, a complex cutting track is difficult to deal with, and the process can only be completed through segmented cutting or manual cutter supplementing, so that burrs or size deviation occurs at the joint of notches, defective products are increased, the processing efficiency and quality of sponge materials are seriously influenced, and the practicability of the device is reduced are solved.

Description

Technical Field

[0001] This utility model relates to the field of cutting equipment technology, and in particular to a vibratory cutting device for processing sponge materials. Background Technology

[0002] Sponge materials are widely used in many fields due to their softness and good elasticity, and precise cutting of them is an important step in the processing.

[0003] Most existing vibratory cutting devices rely on manual cutting, which is not only inefficient but also poses safety hazards. Operators' hands are easily injured during the cutting process, and the cut shapes are irregular and the dimensions are difficult to guarantee, resulting in material waste.

[0004] An existing patent (publication number: CN210819678U) discloses a high-frequency vibration cutting device, which lays an air suction panel on the operating platform and sets an air pump below the operating platform. The air pump draws air to adsorb and fix the sponge pad and the object to be cut on the surface of the operating platform.

[0005] To address the aforementioned problems, existing patents offer solutions, but these solutions are not convenient for adjusting the position of the cutting tool. In actual use, due to the lack of an effective adjustment structure, horizontal displacement or angle tilt adjustment cannot be achieved, making it difficult to handle complex cutting trajectories. The cutting can only be completed through segmented cutting or manual finishing, resulting in burrs or dimensional deviations at the cut joints, increasing the production of defective products, seriously affecting the efficiency and quality of sponge material processing, and reducing the practicality of the device.

[0006] To address this, a vibration cutting device for processing sponge materials is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a vibratory cutting device for processing sponge materials, which can solve the problems of existing cutting devices that are inconvenient to adjust the position of the cutting tool. In actual use, due to the lack of an effective adjustment structure, it is impossible to achieve horizontal displacement or angle tilt adjustment, making it difficult to cope with complex cutting trajectories. It can only be completed by segmented cutting or manual finishing, resulting in burrs or dimensional deviations at the cut joints, increasing the production of defective products, seriously affecting the efficiency and quality of sponge material processing, and reducing the practicality of the device.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a vibration cutting device for processing sponge materials, comprising a housing, a fixing component fixedly connected to the top of the housing, and a cutting component fixedly connected to the top of the fixing component, the fixing component comprising a placement box, a fixing plate fixedly connected to the inside of the placement box, and an adsorption plate fixedly connected to the front and rear sides of the inside of the placement box.

[0009] The cutting assembly includes two first guide rails, each with a first electric trolley movably connected to its surface. A fixed bracket is fixedly connected between the tops of the two first electric trolleys. A second guide rail is fixedly connected to the top of the inner wall of the fixed bracket, and a second electric trolley is movably connected to its surface. A storage block is fixedly connected to the bottom of the second electric trolley, and a rotating block is rotatably connected inside the storage block. A steering motor is fixedly connected to the top of the rotating block, and a vibrating cutting blade is fixedly connected to the other end of the rotating block.

[0010] Preferably, the fixed plate is rotatably connected to a bidirectional screw, and both sides of the surface of the bidirectional screw are threaded with T-shaped clamps, and a rotating motor is fixedly connected to the right side of the bidirectional screw.

[0011] Preferably, a conveying pipe is fixedly connected to the right side of both adsorption plates, and the other end of the conveying pipe extends to the right side of the placement box and is fixedly connected to a conveying main pipe. A vacuum machine is fixedly connected to the bottom of the conveying main pipe, and the vacuum machine is located at the top right side of the box.

[0012] Preferably, the bottom of both T-shaped clamps is provided with threaded holes for use with bidirectional screws, and the surface of the bidirectional screws is in contact with the inner wall of the threaded holes.

[0013] Preferably, the bottom of the storage block is provided with a rotating groove for use with rotating the block, and the steering motor is fixedly connected to the top of the inner wall of the rotating groove.

[0014] Preferably, a control console is fixedly connected to the front side of the housing, and the control console is electrically connected to the cutting component and the fixing component.

[0015] Preferably, a storage box is fixedly connected to the bottom of the box body, and a fan is fixedly connected to the top of both sides of the storage box. A connecting hose is fixedly connected to the output end of the fan, and the other end of the connecting hose extends into the interior of the fixed bracket and is fixedly connected to a dust collection plate.

[0016] Preferably, both sides of the inner wall of the storage box are movably connected to sliders, and a storage box is fixedly connected between the opposite sides of the two sliders.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. By setting a fixing component, this application can double-reinforce the sponge material by clamping and adsorbing, ensuring that the sponge material is more firmly fixed and preventing it from shaking or shifting during processing, thus improving the ease of use of the device.

[0019] 2. By setting up a cutting component, this application can flexibly adjust the lateral and longitudinal positions of the vibrating cutter. It can also adjust the angle of the vibrating cutter with the help of a steering motor. The two work together to complete complex cutting operations without the need for secondary cutting, thus ensuring the cutting effect of the sponge material and improving the ease of use of the device. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the vibration cutting device for processing sponge materials according to this utility model;

[0021] Figure 2 This is a front view of the vibratory cutting device for processing sponge materials according to this utility model;

[0022] Figure 3 This is a schematic diagram showing the connection between the storage box and the dust collection plate of this utility model;

[0023] Figure 4 This is a schematic diagram of the cutting assembly of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the fixing component of this utility model.

[0025] In the diagram, 1. Box body; 2. Fixing assembly; 201. Placement box; 202. Fixing plate; 203. Adsorption plate; 204. Bidirectional screw; 205. T-shaped clamp; 206. Rotating motor; 207. Conveying pipe; 208. Conveying main pipe; 209. Vacuum machine; 3. Cutting assembly; 301. First guide rail; 302. First electric trolley; 303. Fixing bracket; 304. Second guide rail; 305. Second electric trolley; 306. Storage block; 307. Rotating block; 308. Steering motor; 309. Vibrating cutting blade; 4. Threaded hole; 5. Rotating groove; 6. Control console; 7. Storage box; 8. Fan; 9. Connecting hose; 10. Dust suction plate; 11. Slider; 12. Storage box. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A vibratory cutting device for processing sponge material includes a housing 1, a fixing component 2 fixedly connected to the top of the housing 1, and a cutting component 3 fixedly connected to the top of the fixing component 2. The fixing component 2 includes a placement box 201, a fixing plate 202 fixedly connected inside the placement box 201, and an adsorption plate 203 fixedly connected to the front and rear sides inside the placement box 201.

[0029] The cutting assembly 3 includes two first guide rails 301, with a first electric trolley 302 movably connected to the surface of each of the two first guide rails 301. A fixed bracket 303 is fixedly connected between the tops of the two first electric trolleys 302. A second guide rail 304 is fixedly connected to the top of the inner wall of the fixed bracket 303. A second electric trolley 305 is movably connected to the surface of the second guide rail 304. A storage block 306 is fixedly connected to the bottom of the second electric trolley 305. A rotating block 307 is rotatably connected inside the storage block 306. A steering motor 308 is fixedly connected to the top of the rotating block 307. A vibrating cutting blade 309 is fixedly connected to the other end of the rotating block 307.

[0030] In this embodiment: the rotating motor 206 drives the bidirectional screw 204 to rotate, causing the T-shaped clamp 205 to move smoothly to the opposite side along the bidirectional screw 204, so that the T-shaped clamp 205 comes into contact with the sponge material, completing its clamping and fixing. At the same time, under the action of the vacuum machine 209, the air in the adsorption plate 203 can be extracted through the conveying pipe 207 and the conveying main pipe 208, forming a negative pressure environment to adsorb the sponge material. Under the dual fixing of mechanical clamping and vacuum adsorption, the phenomenon of shaking and displacement during processing is prevented, ensuring the processing quality of the sponge material and improving the ease of use of the fixing component 2. Then, under the action of the first electric trolley 302, it can... The fixed bracket 303 moves smoothly under the constraint of the first guide rail 301, synchronously driving the vibrating cutter 309 to move longitudinally. At the same time, under the action of the second electric trolley 305, the storage block 306 can move smoothly under the constraint of the second guide rail 304, pushing the vibrating cutter 309 to move laterally. The two work together to complete complex cutting operations, ensuring cutting accuracy and improving the ease of use of the cutting component 3. Furthermore, under the action of the steering motor 308, the rotating block 307 can be driven to rotate smoothly within the storage block 306, synchronously driving the vibrating cutter 309 to rotate, realizing the adjustment of the cutting angle and improving the ease of use of the device.

[0031] Specifically, such as Figure 5 As shown, a bidirectional screw 204 is rotatably connected inside the fixed plate 202. T-shaped clamps 205 are threadedly connected to both sides of the surface of the bidirectional screw 204, and a rotating motor 206 is fixedly connected to the right side of the bidirectional screw 204.

[0032] Specifically, such as Figure 5 As shown, a conveying pipe 207 is fixedly connected to the right side of each of the two adsorption plates 203, and the other end of the conveying pipe 207 extends to the right side of the placement box 201 and is fixedly connected to a conveying main pipe 208. A vacuum machine 209 is fixedly connected to the bottom of the conveying main pipe 208, and the vacuum machine 209 is located at the top right side of the box 1.

[0033] Specifically, such as Figure 5 As shown, the bottom of both T-shaped clamps 205 are provided with threaded holes 4 for use with bidirectional screws 204, and the surface of the bidirectional screws 204 is in contact with the inner wall of the threaded holes 4.

[0034] In this embodiment: by using the bidirectional screw 204 in conjunction with the threaded hole 4, the T-shaped clamp 205 can move smoothly to the opposite side along the bidirectional screw 204, so that the T-shaped clamp 205 can come into contact with the sponge material, thereby achieving the clamping and fixing of sponge material of a specific specification and improving the ease of use of the fixing component 2.

[0035] Specifically, such as Figure 4 As shown, the bottom of the storage block 306 is provided with a rotating groove 5 for use with the rotating block 307, and the steering motor 308 is fixedly connected to the top of the inner wall of the rotating groove 5.

[0036] Specifically, such as Figure 1 , Figure 2 As shown, a control console 6 is fixedly connected to the front side of the housing 1, and the control console 6 is electrically connected to the cutting component 3 and the fixing component 2.

[0037] In this embodiment: by cooperating with the rotating block 307 and the rotating groove 5, the steering motor 308 drives the rotating block 307 to rotate smoothly under the restriction of the rotating groove 5, and simultaneously drives the storage block 306 and the vibrating cutting blade 309 to rotate, realizing the flexible adjustment of the angle of the vibrating cutting blade 309, thereby completing complex cutting operations without secondary cutting, ensuring the cutting effect of the sponge material, and improving the ease of use of the cutting component 3. Then, under the control of the control console 6, the cutting component 3 and the fixing component 2 can be adjusted more flexibly according to the actual situation. It can not only clamp and absorb the sponge material for double reinforcement, ensuring that the sponge material is fixed more firmly, but also flexibly adjust the lateral and longitudinal positions and the angle of the vibrating cutting blade 309, realize complex cutting operations, and improve the cutting effect of the sponge material.

[0038] Specifically, such as Figure 1 , Figure 2 , Figure 3As shown, a storage box 7 is fixedly connected to the bottom of the box 1, and a fan 8 is fixedly connected to the top of both sides of the storage box 7. A connecting hose 9 is fixedly connected to the output end of the fan 8, and the other end of the connecting hose 9 extends into the interior of the fixed bracket 303 and is fixedly connected to a dust suction plate 10.

[0039] Specifically, such as Figure 3 As shown, sliders 11 are movably connected to both sides of the inner wall of the storage box 7, and a storage box 12 is fixedly connected between the opposite sides of the two sliders 11.

[0040] In this embodiment: the fan 8 and the connecting hose 9 work together to generate suction, causing the debris generated during processing to flow into the storage box 7 through the dust suction plate 10 and the connecting hose 9. At the same time, the dust suction plate 10 increases the suction range, ensuring the dust suction effect and keeping the processing environment clean. Then, under the action of the slider 11 and the storage box 12, the storage box 12 moves smoothly under the constraint of the slider 11, which allows the storage box 12 to be smoothly pulled out, facilitating the cleaning of debris, ensuring the normal use of the dust suction function, and improving the ease of use.

[0041] Working principle: When cutting and processing sponge material, the operator first sets the operating parameters of the cutting component 3 and the fixing component 2 through the control panel 6. Then, the sponge material is placed in the placement box 201, and the rotating motor 206 is started to drive the bidirectional screw 204 to rotate, which drives the T-shaped clamp 205 to move along the bidirectional screw 204 to the opposite side, so that the T-shaped clamp 205 can contact the sponge material to achieve clamping and fixing of sponge material of specific specifications. At the same time, the vacuum machine 209 is started to generate suction, which can extract the air in the adsorption plate 203 through the conveying pipe 207 and the conveying main pipe 208 to form a negative pressure environment to adsorb the sponge material. The dual fixation of mechanical clamping and vacuum adsorption ensures that the sponge material is firmly fixed. After the fixing operation is completed, the first electric trolley 302 is started, which drives the fixing bracket 303 under the constraint of the first guide rail 301. The smooth movement synchronously drives the vibrating cutter 309 to move longitudinally, while simultaneously activating the second electric trolley 305, which drives the storage block 306 to move smoothly under the constraint of the second guide rail 304, pushing the vibrating cutter 309 to move laterally. This allows for flexible adjustment of the vibrating cutter 309's position. Simultaneously, the steering motor 308 is activated, driving the rotating block 307 to rotate smoothly, synchronously driving the vibrating cutter 309 to rotate, thus adjusting the cutting angle. The two work together to complete complex cutting operations. During the cutting process, the fan 8 is activated to generate suction, causing the debris generated during processing to flow into the storage box 7 through the dust suction plate 10 and connecting hose 9, ensuring a clean processing environment. When debris needs to be cleaned, the operator manually pulls out the storage box 12 for cleaning. After cleaning, the storage box 12 is reset to restore the equipment's collection function.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A vibratory cutting device for processing sponge materials, comprising a housing (1), characterized in that: The top of the box (1) is fixedly connected to a fixing component (2), and the top of the fixing component (2) is fixedly connected to a cutting component (3). The fixing component (2) includes a placement box (201), the inside of the placement box (201) is fixedly connected to a fixing plate (202), and the front and rear sides of the inside of the placement box (201) are both fixedly connected to an adsorption plate (203). The cutting assembly (3) includes two first guide rails (301), and a first electric trolley (302) is movably connected to the surface of each of the two first guide rails (301). A fixed bracket (303) is fixedly connected between the tops of the two first electric trolleys (302). A second guide rail (304) is fixedly connected to the top of the inner wall of the fixed bracket (303). A second electric trolley (305) is movably connected to the surface of the second guide rail (304). A storage block (306) is fixedly connected to the bottom of the second electric trolley (305). A rotating block (307) is rotatably connected inside the storage block (306). A steering motor (308) is fixedly connected to the top of the rotating block (307). A vibrating cutting blade (309) is fixedly connected to the other end of the rotating block (307).

2. The vibration cutting device for processing sponge materials according to claim 1, characterized in that: The fixed plate (202) is rotatably connected to a bidirectional screw (204). Both sides of the surface of the bidirectional screw (204) are threaded with T-shaped clamps (205), and a rotating motor (206) is fixedly connected to the right side of the bidirectional screw (204).

3. The vibration cutting device for processing sponge materials according to claim 1, characterized in that: The right side of each of the two adsorption plates (203) is fixedly connected to a conveying pipe (207), and the other end of the conveying pipe (207) extends to the right side of the placement box (201) and is fixedly connected to a conveying main pipe (208). The bottom of the conveying main pipe (208) is fixedly connected to a vacuum machine (209), and the vacuum machine (209) is located on the top right side of the box (1).

4. The vibration cutting device for processing sponge materials according to claim 2, characterized in that: The bottom of both T-shaped clamps (205) is provided with threaded holes (4) for use with bidirectional screws (204), and the surface of the bidirectional screws (204) is in contact with the inner wall of the threaded holes (4).

5. The vibration cutting device for processing sponge materials according to claim 1, characterized in that: The bottom of the storage block (306) is provided with a rotating groove (5) for use with the rotating block (307), and the steering motor (308) is fixedly connected to the top of the inner wall of the rotating groove (5).

6. The vibration cutting device for processing sponge materials according to claim 1, characterized in that: The front side of the housing (1) is fixedly connected to a control console (6), and the control console (6) is electrically connected to the cutting assembly (3) and the fixing assembly (2).

7. The vibratory cutting device for processing sponge materials according to claim 1, characterized in that: The bottom of the box (1) is fixedly connected to a storage box (7), and the top of both sides of the storage box (7) is fixedly connected to a fan (8). The output end of the fan (8) is fixedly connected to a connecting hose (9), and the other end of the connecting hose (9) extends into the interior of the fixed bracket (303) and is fixedly connected to a dust suction plate (10).

8. The vibration cutting device for processing sponge materials according to claim 7, characterized in that: Both sides of the inner wall of the storage box (7) are movably connected to sliders (11), and a storage box (12) is fixedly connected between the opposite sides of the two sliders (11).

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