Foaming cement filling device for anti-static floor production

By designing a foamed cement injection device with a scraping component in the production of antistatic flooring, the problem of difficult-to-clean overflowing cement was solved, and stable transportation and efficient production of the steel core were achieved.

CN224170106UActive Publication Date: 2026-04-28JIANGSU SENMAI FLOOR TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SENMAI FLOOR TECH CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Foamed cement overflows during solidification and is difficult to clean, leading to steel core deformation and low production efficiency.

Method used

A foamed cement pouring device including a scraping component was designed. The device uses a scraper and a rotating plate in conjunction with a cylinder to clean up the overflowing cement in a timely manner. The steel core is transported by a belt conveyor and scraped off at the pouring hole.

Benefits of technology

It improves the efficiency of antistatic floor production, ensures that the steel core does not deform, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a foam cement filling device for anti-static floor production, which comprises a working table, a conveyor and a scraping component arranged on the working table, the conveying method of the conveyor is belt conveying, the conveyor is fixedly arranged on the table top of the working table, the scraping component comprises a fixed plate, a rotating plate and a scraping plate, and the rotating plate is fixedly arranged on the working table. The fixed plate is fixedly installed above the workbench, the rotating plate is rotatably installed on the fixed plate, the scraping plate is movably installed on one side of the rotating plate, the scraping plate is an L-shaped bent plate, the edge of the bent part of the scraping plate is flush with the edge of the top face of the rotating plate, a discharging plate is movably arranged below the scraping plate, and the discharging plate is arranged below the scraping plate. The discharging plate is in the shape of an L-shaped bent plate, the rotating plate can scrape off cement overflowing out of a pouring hole while transporting a steel core, timely cleaning is achieved, the production efficiency is improved, the scraper is matched with the rotating plate to clean the cement on the rotating plate, and follow-up use of the rotating plate is not affected.
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Description

Technical Field

[0001] This utility model relates to the field of antistatic flooring technology, and in particular to a foamed cement injection device for the production of antistatic flooring. Background Technology

[0002] Antistatic flooring requires the use of foamed cement as a filler to enhance structural stability, maintain floor flatness, aid in static electricity dissipation, optimize grounding performance, provide sound insulation and noise reduction, and offer fire and heat insulation. The central part of the antistatic flooring consists of a steel core and a rectangular, all-metal frame, with multiple pouring holes for injecting foamed cement on one outer wall.

[0003] Because foamed cement expands during solidification, if pressure is not applied to the outer wall of the steel core, it will be pushed up and deformed. Therefore, operators stack the steel cores and press them down with heavy objects to prevent deformation. During pressing, cement may overflow from the pouring hole. After it has completely solidified, the cement is difficult to clean, which increases the workload of operators and reduces production efficiency. Utility Model Content

[0004] The purpose of this application is to provide a foamed cement injection device for the production of antistatic flooring, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution:

[0006] A foamed cement pouring device for producing antistatic flooring includes a workbench, a conveyor, and a scraping assembly mounted on the workbench. The conveyor is a belt conveyor and is fixedly mounted on the workbench surface. The scraping assembly includes a fixed plate, a rotating plate, and a scraper. The fixed plate is fixedly mounted above the workbench, the rotating plate is rotatably mounted on the fixed plate, and the scraper is movably mounted on one side of the rotating plate. The scraper is L-shaped, with the edge of the bent portion flush with the top edge of the rotating plate. A discharge plate is movably disposed below the scraper, also L-shaped, with the bent portion of the discharge plate fitting against the bottom surface of the scraper.

[0007] Preferably, multiple motors are fixedly mounted on the bottom surface of the workbench, and a bidirectional screw is fixedly mounted on the output end of each motor. One end of the bidirectional screw is connected to the bottom outer wall of the workbench via a bearing, and two sliders are symmetrically fitted onto the outer wall of the bidirectional screw. Two clamping plates are symmetrically arranged above the conveyor, and a moving rod is fixedly mounted between one outer wall of each clamping plate and the outer walls of the multiple sliders. Multiple sliding grooves are formed on the surface of the workbench, and the moving rods pass through the sliding grooves.

[0008] Preferably, cylinder one and cylinder two are fixedly mounted on the fixed plate. The scraper is fixedly connected to the output end of cylinder one, and the output end of cylinder two passes through the fixed plate and is fixedly connected to the bottom edge of the feeding plate. A motor is fixedly mounted on the surface of the fixed plate, the rotating plate is driven by the motor, and a sensor is provided at one end of the rotating plate, which is fixedly mounted on the fixed plate.

[0009] The beneficial effects of this utility model are: by setting up a scraper assembly, the rotating plate can scrape off the cement overflowing from the pouring hole while transporting the steel core, so as to achieve timely cleaning and improve production efficiency. The scraper works in conjunction with the cleaning of cement on the rotating plate without affecting the subsequent use of the rotating plate. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the bottom structure of the workbench in this utility model;

[0012] Figure 3 In this utility model Figure 1 A magnified schematic diagram of the structure of region A;

[0013] Figure 4 This is a schematic diagram of the overall structure of the scraping assembly in this utility model.

[0014] In the diagram: 1. Workbench; 2. Conveyor; 3. Clamping plate; 4. Motor; 5. Moving rod; 6. Fixed plate; 7. Rotating plate; 8. Motor; 9. Sensor; 10. Scraper; 11. Cylinder 1; 12. Cylinder 2; 13. Feeding plate; 14. Bidirectional screw; 15. Slider. Detailed Implementation

[0015] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.

[0016] like Figures 1-4The device shown is a foamed cement pouring device for the production of antistatic flooring. It includes a workbench 1, a conveyor 2, and a scraping assembly installed on the workbench 1. The conveyor 2 is conveyed by belt conveying and is fixedly installed on the table surface of the workbench 1. The scraping assembly includes a fixed plate 6, a rotating plate 7, and a scraper 10. The fixed plate 6 is fixedly installed above the workbench 1. The rotating plate 7 is rotatably installed on the fixed plate 6. The scraper 10 is movably installed on one side of the rotating plate 7. The scraper 10 is L-shaped and the edge of the bent part of the scraper 10 is flush with the top edge of the rotating plate 7. A feeding plate 13 is movably arranged below the scraper 10. The feeding plate 13 is L-shaped and the bent part of the feeding plate 13 is in contact with the bottom surface of the scraper 10.

[0017] Multiple motors 4 are fixedly mounted on the bottom surface of the workbench 1. A bidirectional screw 14 is fixedly mounted on the output end of each motor 4. One end of the bidirectional screw 14 is connected to the bottom outer wall of the workbench 1 via a bearing. Two sliders 15 are symmetrically fitted on the outer wall of the bidirectional screw 14. Two clamping plates 3 are symmetrically arranged above the conveyor 2. Movable rods 5 are fixedly mounted between one outer wall of the clamping plate 3 and the outer walls of the multiple sliders 15. Multiple sliding grooves are opened on the surface of the workbench 1, and the movable rods 5 pass through the sliding grooves.

[0018] Cylinder 11 and Cylinder 2 12 are fixedly mounted on the fixed plate 6. Scraper 10 is fixedly connected to the output end of Cylinder 11, and the output end of Cylinder 2 12 passes through the fixed plate 6 and is fixedly connected to the bottom edge of the feeding plate 13. Motor 8 is fixedly mounted on the surface of the fixed plate 6. Rotating plate 7 is driven by motor 8. Sensor 9 is provided at one end of rotating plate 7 and is fixedly mounted on the fixed plate 6.

[0019] Example: Multiple floor steel cores filled with foamed cement are transported on conveyor 2. Motor 4 starts, driving bidirectional screw 14 to rotate. Bidirectional screw 14 drives two sliders 15 to move towards the center. Moving rod 5 slides in a groove on workbench 1. Clamping plate 3 at the top of moving rod 5 holds the steel core from both sides to prevent the foamed cement from deforming the outer wall of the steel core during foaming. After foaming is completed, conveyor 2 drives the steel core towards fixed plate 6. The end of rotating plate 7 corresponds to the pouring hole at the top of the steel core. Motor 8 drives rotating plate 7 to rotate. The end of rotating plate 7 abuts against the top surface of the steel core. If foamed cement overflows from the top of the steel core, it will be scraped off by rotating plate 7 as the top of the steel core passes through it. This process is repeated for multiple steel cores. After plate 7 is removed, motor 8 drives rotating plate 7 to reset. Sensor 9 uses microwave induction, which emits microwaves towards the front end of rotating plate 7. If there is foamed cement on rotating plate 7, the microwave signal from sensor 9 will be emitted and received by sensor 9. Sensor 9 will emit an electrical signal, and cylinder 11 will retract its output end to drive scraper 10 to scrape off the foamed cement on rotating plate 7. The top outer wall of the feeding plate 13 will be in contact with the bottom surface of scraper 10. Scraper 10 will be driven by cylinder 11 to separate from rotating plate 7. Scraper 10 will carry the overflowing foamed cement to the top of feeding plate 13. Feeding plate 13 will be driven by cylinder 2 to scrape off the foamed cement downwards. Then, cylinder 11 will drive scraper 10 to reset, and the operator will clean the foamed cement on feeding plate 13.

[0020] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.

Claims

1. A foamed cement pouring device for antistatic floor production, comprising a workbench (1), a conveyor (2), and a scraping assembly installed on the workbench (1), characterized in that: The transmission method of the conveyor (2) is belt transmission. The conveyor (2) is fixedly installed on the table surface of the workbench (1). The scraping assembly includes a fixed plate (6), a rotating plate (7) and a scraper (10). The fixed plate (6) is fixedly installed above the workbench (1). The rotating plate (7) is rotatably installed on the fixed plate (6). The scraper (10) is movably installed on one side of the rotating plate (7). The scraper (10) is L-shaped. The edge of the bent part of the scraper (10) is flush with the top edge of the rotating plate (7). A feeding plate (13) is movably arranged below the scraper (10). The feeding plate (13) is L-shaped. The bent part of the feeding plate (13) is in contact with the bottom surface of the scraper (10).

2. The foamed cement pouring device for antistatic floor production according to claim 1, characterized in that: Multiple motors (4) are fixedly installed on the bottom surface of the workbench (1). A bidirectional screw (14) is fixedly installed at the output end of the motor (4). One end of the bidirectional screw (14) is connected to the bottom outer wall of the workbench (1) through a bearing. Two sliders (15) are symmetrically sleeved on the outer wall of the bidirectional screw (14).

3. The foamed cement pouring device for antistatic floor production according to claim 2, characterized in that: Two clamping plates (3) are symmetrically arranged above the transmission machine (2). A moving rod (5) is fixedly installed between the outer wall of one side of the clamping plate (3) and the outer wall of multiple sliders (15). Multiple sliding grooves are opened on the table surface of the workbench (1), and the moving rod (5) passes through the sliding groove.

4. The foamed cement pouring device for antistatic floor production according to claim 1, characterized in that: Cylinder 1 (11) and Cylinder 2 (12) are fixedly installed on the fixed plate (6). The scraper (10) is fixedly connected to the output end of Cylinder 1 (11). The output end of Cylinder 2 (12) passes through the fixed plate (6) and is fixedly connected to the bottom edge of the feed plate (13).

5. The foamed cement pouring device for antistatic floor production according to claim 1, characterized in that: A motor (8) is fixedly installed on the surface of the fixed plate (6), the rotating plate (7) is driven by the motor (8), and a sensor (9) is provided at one end of the rotating plate (7). The sensor (9) is fixedly installed on the fixed plate (6).