EPE pearl wool compounding device

Abstract

The utility model discloses an EPE pearl wool compounding device which comprises a base, a supporting plate is fixedly installed at the top of the base, an unwinding assembly is arranged at the top of the supporting plate, a guide assembly is arranged on the opposite face of the supporting plate, a winding assembly is arranged at the top of the base, and an extrusion assembly is arranged on the opposite face of the supporting plate. A connecting plate is fixedly installed on the opposite faces of the supporting plates, a heating rod is fixedly installed on the surface of the connecting plate, a first fixing plate is fixedly installed on the front side of the connecting plate, a driving motor is fixedly installed on the left side of the first fixing plate, a first rotating shaft is fixedly installed at the output end of the driving motor, and a transmission assembly is arranged on the surface of the first rotating shaft. And fan blades are arranged on the surface of the first rotating shaft through a transmission assembly. The mode that a single driving motor drives all the fan blades to rotate is adopted, only one motor is needed for providing power, energy consumption can be effectively reduced, and therefore the EPE pearl wool compounding cost can be reduced.

Description

Technical Field

[0001] This utility model relates to the field of EPE pearl cotton composite technology, and in particular to an EPE pearl cotton composite device. Background Technology

[0002] EPE (Expanded Polyethylene) foam is a new type of environmentally friendly packaging material. It is composed of numerous independent air bubbles created through the physical foaming of low-density polyethylene, resulting in a non-crosslinked closed-cell structure. To improve the performance of EPE foam, it often undergoes a composite process, requiring the use of EPE foam composite equipment.

[0003] Existing EPE foam lamination equipment often uses hot air lamination to process EPE foam. A fan blows hot air generated by a heating rod onto the EPE foam to heat the two layers of EPE foam. Then, the two layers of EPE foam are pressed together by extrusion rollers to bond them firmly. In order to heat the EPE foam more quickly, multiple fans are often set up. Each fan is often driven by a separate motor. Setting up multiple fans means setting up multiple motors. With multiple motors running at the same time, energy consumption is high. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides an EPE pearl cotton composite device to solve the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An EPE (Expanded Polyethylene) foam composite device includes a base, a support plate fixedly mounted on the top of the base, an unwinding assembly on the top of the support plate, a guide assembly on the opposite side of the support plate, a winding assembly on the top of the base, an extrusion assembly on the opposite side of the support plate, a connecting plate fixedly mounted on the opposite side of the support plate, a heating rod fixedly mounted on the surface of the connecting plate, a first fixing plate fixedly mounted on the front side of the connecting plate, a drive motor fixedly mounted on the left side of the first fixing plate, a first rotating shaft fixedly mounted on the output end of the drive motor, a transmission assembly on the surface of the first rotating shaft, and fan blades arranged on the surface of the first rotating shaft through the transmission assembly.

[0007] Preferably, the unwinding assembly includes a first mounting plate disposed on the top of the support plate, and an unwinding roller is rotatably connected inside the first mounting plate.

[0008] Preferably, the guide assembly includes a second mounting plate disposed on the opposing surface of the support plate, and a guide roller is rotatably connected inside the second mounting plate.

[0009] Preferably, the winding assembly includes a third mounting plate disposed on the top of the base, a rotary motor is fixedly mounted on the front side of the third mounting plate, and a winding roller is fixedly mounted on the output end of the rotary motor.

[0010] Preferably, the extrusion assembly includes a hydraulic push rod disposed on the opposing surface of the support plate, and a movable frame is fixedly installed at the output end of the hydraulic push rod, with an extrusion roller rotatably connected inside the movable frame.

[0011] Preferably, the transmission assembly includes a first bevel gear disposed on the surface of a first rotating shaft, a second bevel gear meshing with the surface of the first bevel gear, a second rotating shaft fixedly mounted inside the second bevel gear, a second fixed plate rotatably connected to the surface of the second rotating shaft, the second fixed plate being fixedly connected to a connecting plate, a third bevel gear fixedly mounted on the surface of the second rotating shaft, a fourth bevel gear meshing with the surface of the third bevel gear, a third rotating shaft fixedly mounted inside the fourth bevel gear, the third rotating shaft being rotatably connected to the connecting plate, a fifth bevel gear fixedly mounted on the surface of the third rotating shaft, a sixth bevel gear meshing with the surface of the fifth bevel gear, a rotating rod fixedly mounted inside the sixth bevel gear, the rotating rod being fixedly connected to a fan blade, a vertical plate rotatably connected to the surface of the rotating rod, and the vertical plate being fixedly connected to the connecting plate.

[0012] Preferably, there are multiple support plates, and the multiple support plates are symmetrically distributed.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: In the process of EPE pearl cotton lamination, the first rotating shaft is rotated by the drive motor, which in turn drives the transmission component to rotate, causing all the fan blades to rotate simultaneously. The hot air generated by the heating rod is blown onto the EPE pearl cotton to heat it. By using a single drive motor to drive all the fan blades to rotate, only one motor is needed to provide power, which can effectively reduce energy consumption and thus reduce the cost of EPE pearl cotton lamination. Attached Figure Description

[0014] Figure 1 This is a three-dimensional perspective view of the present invention;

[0015] Figure 2 This is a cross-sectional view of the present invention;

[0016] Figure 3 This is a schematic diagram of the fan blade part of this utility model.

[0017] In the diagram: 1. Base; 2. Support plate; 3. First mounting plate; 4. Unwinding roller; 5. Second mounting plate; 6. Guide roller; 7. Third mounting plate; 8. Rotary motor; 9. Rewinding roller; 10. Hydraulic push rod; 11. Moving frame; 12. Extrusion roller; 13. Connecting plate; 14. First fixing plate; 15. Drive motor; 16. First rotating shaft; 17. First bevel gear; 18. Second bevel gear; 19. Second rotating shaft; 20. Second fixing plate; 21. Third bevel gear; 22. Fourth bevel gear; 23. Third rotating shaft; 24. Fifth bevel gear; 25. Sixth bevel gear; 26. Rotating rod; 27. Vertical plate; 28. Fan blade; 29. ​​Heating rod. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figure 1-3An EPE (Expanded Polyethylene) foam composite device includes a base 1, with multiple support plates 2 fixedly mounted on the top of the base 1 in a symmetrical arrangement. An unwinding assembly is located on the top of each support plate 2, and guide assemblies are located on the opposing surfaces of the support plates 2. A winding assembly is located on the top of the base 1, and extrusion assemblies are located on the opposing surfaces of the support plates 2. A connecting plate 13 is fixedly mounted on the opposing surfaces of the support plates 2, and a heating rod 29 is fixedly mounted on the surface of the connecting plate 13. A first fixing plate 14 is fixedly mounted on the front side of the connecting plate 13, and a drive motor 15 is fixedly mounted on the left side of the first fixing plate 14. A first rotating shaft 16 is fixedly mounted on the output end of the drive motor 15. A transmission assembly is provided on the surface of the first rotating shaft 16, and a fan blade 28 is provided on the surface of the first rotating shaft 16 through the transmission assembly. The transmission assembly includes a first bevel gear 17 disposed on the surface of the first rotating shaft 16, a second bevel gear 18 meshing on the surface of the first bevel gear 17, a second rotating shaft 19 fixedly mounted inside the second bevel gear 18, a second fixing plate 20 rotatably connected to the surface of the second rotating shaft 19, the second fixing plate 20 being fixedly connected to the connecting plate 13, and a third bevel gear 21 fixedly mounted on the surface of the second rotating shaft 19. A fourth bevel gear 22 is meshed on the surface of wheel 21. A third rotating shaft 23 is fixedly installed inside the fourth bevel gear 22 and is rotatably connected to the connecting plate 13. A fifth bevel gear 24 is fixedly installed on the surface of the third rotating shaft 23. A sixth bevel gear 25 is meshed on the surface of the fifth bevel gear 24 and is fixedly installed inside the sixth bevel gear 25. A rotating rod 26 is fixedly connected to the fan blade 28. A vertical plate 27 is rotatably connected to the surface of the rotating rod 26 and is fixedly connected to the connecting plate 13. The transmission assembly facilitates transmission when the first rotating shaft 16 rotates. The EPE pearl cotton composite device allows all fan blades 28 to rotate simultaneously. During the EPE pearl cotton composite process, the drive motor 15 drives the first rotating shaft 16 to rotate, which in turn drives the transmission component, causing all fan blades 28 to rotate simultaneously. This allows the hot air generated by the heating rod 29 to blow onto the EPE pearl cotton, thus heating it. By using a single drive motor 15 to drive all fan blades 28, only one motor is needed to provide power, which can effectively reduce energy consumption and thus reduce the cost of EPE pearl cotton composite.

[0020] Specifically, the unwinding assembly includes a first mounting plate 3 disposed on the top of the support plate 2, with an unwinding roller 4 rotatably connected inside the first mounting plate 3. The unwinding assembly facilitates the unwinding of the EPE pearl cotton. The guiding assembly includes a second mounting plate 5 disposed on the opposite side of the support plate 2, with a guide roller 6 rotatably connected inside the second mounting plate 5. The guiding assembly facilitates the movement of the EPE pearl cotton and prevents the EPE pearl cotton from contacting the heating rod 29. The winding assembly includes a third mounting plate 7 disposed on the top of the base 1, with a rotary motor 8 fixedly mounted on the front side of the third mounting plate 7. A winding roller 9 is fixedly mounted on the output end of the rotary motor 8. The winding assembly facilitates the winding of the EPE pearl cotton. The extrusion assembly includes a hydraulic push rod 10 disposed on the opposite side of the support plate 2, with a movable frame 11 fixedly mounted on the output end of the hydraulic push rod 10. An extrusion roller 12 is rotatably connected inside the movable frame 11. The extrusion assembly facilitates the extrusion of the heated EPE pearl cotton, thereby enabling the EPE pearl cotton to be laminated.

[0021] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer for control.

[0022] In use: the unwinding roller 4 unwinds the EPE pearl cotton, the guide roller 6 assists in moving the EPE pearl cotton, the drive motor 15 causes the first rotating shaft 16 to rotate, causing the first bevel gear 17 to rotate, the second bevel gear 18 to rotate, the second rotating shaft 19 to rotate, the third bevel gear 21 to rotate, the fourth bevel gear 22 to rotate, the third rotating shaft 23 to rotate, the fifth bevel gear 24 to rotate, the sixth bevel gear 25 to rotate, the rotating rod 26 to rotate, and the fan blade 28 to rotate, generating airflow that blows the hot air generated by the heating rod 29 onto the EPE pearl cotton, heating it. At the same time, the hydraulic push rod 10 moves the moving frame 11 closer to each other to a suitable position, and the extrusion rollers 12 move closer to each other to a suitable position, adjusting the distance between the two extrusion rollers 12 to extrude the EPE pearl cotton, thus bonding the two layers of EPE pearl cotton together. Simultaneously, the rotating motor 8 rotates the take-up roller 9 to take the EPE pearl cotton back up.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An EPE (Expanded Polyethylene) foam composite device, comprising a base (1), characterized in that, A support plate (2) is fixedly installed on the top of the base (1). An unwinding assembly is provided on the top of the support plate (2). A guide assembly is provided on the opposing surface of the support plate (2). A winding assembly is provided on the top of the base (1). An extrusion assembly is provided on the opposing surface of the support plate (2). A connecting plate (13) is fixedly installed on the opposing surface of the support plate (2). A heating rod (29) is fixedly installed on the surface of the connecting plate (13). A first fixing plate (14) is fixedly installed on the front side of the connecting plate (13). A drive motor (15) is fixedly installed on the left side of the first fixing plate (14). A first rotating shaft (16) is fixedly installed at the output end of the drive motor (15). A transmission assembly is provided on the surface of the first rotating shaft (16). A fan blade (28) is provided on the surface of the first rotating shaft (16) through the transmission assembly.

2. The EPE pearl cotton composite device according to claim 1, characterized in that, The unwinding assembly includes a first mounting plate (3) disposed on the top of the support plate (2), and an unwinding roller (4) is rotatably connected inside the first mounting plate (3).

3. The EPE pearl cotton composite device according to claim 1, characterized in that, The guide assembly includes a second mounting plate (5) disposed on the opposing surface of the support plate (2), and a guide roller (6) is rotatably connected inside the second mounting plate (5).

4. The EPE pearl cotton composite device according to claim 1, characterized in that, The winding assembly includes a third mounting plate (7) disposed on the top of the base (1), a rotary motor (8) is fixedly mounted on the front side of the third mounting plate (7), and a winding roller (9) is fixedly mounted on the output end of the rotary motor (8).

5. The EPE pearl cotton composite device according to claim 1, characterized in that, The extrusion assembly includes a hydraulic push rod (10) disposed on the opposing surface of the support plate (2), and a movable frame (11) is fixedly installed at the output end of the hydraulic push rod (10). An extrusion roller (12) is rotatably connected inside the movable frame (11).

6. The EPE pearl cotton composite device according to claim 1, characterized in that, The transmission assembly includes a first bevel gear (17) disposed on the surface of a first rotating shaft (16), a second bevel gear (18) meshing with the surface of the first bevel gear (17), a second rotating shaft (19) fixedly installed inside the second bevel gear (18), a second fixing plate (20) rotatably connected to the surface of the second rotating shaft (19), the second fixing plate (20) being fixedly connected to a connecting plate (13), a third bevel gear (21) fixedly installed on the surface of the second rotating shaft (19), and a fourth bevel gear (22) meshing with the surface of the third bevel gear (21). The third rotating shaft (23) is fixedly installed inside the fourth bevel gear (22). The third rotating shaft (23) is rotatably connected to the connecting plate (13). The fifth bevel gear (24) is fixedly installed on the surface of the third rotating shaft (23). The sixth bevel gear (25) is meshed on the surface of the fifth bevel gear (24). The rotating rod (26) is fixedly installed inside the sixth bevel gear (25). The rotating rod (26) is fixedly connected to the fan blade (28). The vertical plate (27) is rotatably connected to the surface of the rotating rod (26). The vertical plate (27) is fixedly connected to the connecting plate (13).

7. The EPE pearl cotton composite device according to claim 1, characterized in that, The number of support plates (2) is multiple, and the multiple support plates (2) are symmetrically distributed.

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