Creasing machine for corrugated carton processing

Abstract

The utility model discloses a creasing machine for corrugated carton processing, which structurally comprises a machine base, a machine frame is fixed on the top surface of the machine base, two supporting rods are correspondingly arranged on the left and right sides of the top surface of the machine base, the upper ends of the two supporting rods are fixedly connected with the inner top wall of the machine frame, guide sleeves are arranged on the outer rings of the supporting rods in a sliding manner, and the two guide sleeves are jointly connected with a sliding seat. A power source used for driving the sliding base to slide up and down in the radial direction along the supporting rod is fixedly installed at the top in the machine base, an assembling base is formed on the lower surface of the sliding base and provided with an indentation plate, and a material placing table is fixedly arranged at the position, corresponding to the sliding base, of the top face of the machine base. Receding through grooves are formed in the positions, corresponding to the two pressing units, of the sliding base.

Description

Technical Field

[0001] This utility model relates to the field of creasing machine technology, and more specifically, it relates to a creasing machine for corrugated cardboard box processing. Background Technology

[0002] Corrugated paper is a sheet-like material made by bonding linerboard and corrugated paper formed by corrugating rollers. It is generally divided into single-wall and double-wall corrugated paperboard. Corrugated boxes are currently the most widely used paper packaging containers, consistently ranking first in usage among various packaging products. Due to their superior performance and good processing properties, corrugated boxes have gradually replaced wooden crates and other transport packaging containers, becoming the mainstay of transport packaging. Corrugated boxes are made from corrugated paperboard through die-cutting, creasing, and stapling or gluing. The quality of the creasing directly affects the quality of the finished cardboard box, thus requiring the use of a creasing machine.

[0003] Currently, Chinese patent CN219044166U discloses a creasing machine for corrugated cardboard box processing. It includes a creasing machine body, a frame fixed to the top of the machine body, a shelf fixed to the top of the frame, a corrugated cardboard board placed on the shelf, a clamping component at the top of the corrugated cardboard board, and a creasing component at the top of the frame. This creasing machine can, to a certain extent, perform clamping and creasing operations on corrugated cardboard boards, providing support for corrugated cardboard box production in the past. However, this type of creasing machine has revealed many problems in actual use: 1. Seriously insufficient ease of operation: Regarding the clamping component, it relies on manually rotating a lever to clamp the corrugated cardboard board. In actual production, operators need to perform frequent and continuous manual operation, which not only consumes a lot of manpower and time but also easily causes operator fatigue, greatly affecting work efficiency and failing to meet the demands of today's high-efficiency production. 2. Overly Complex Equipment Structure: Taking the creasing assembly as an example, from the motor outputting power to the final creasing operation of the creasing roller on the corrugated cardboard, a series of complex transmission components such as lead screws, sliders, toothed plates, gears, cranks, and connecting rods are required. This complex structure not only significantly increases the manufacturing cost of the equipment but also increases the probability of malfunctions during operation. If a component fails, repair and replacement are difficult, leading to prolonged downtime, severely impacting production schedules, and increasing maintenance costs and management complexity for the company. 3. Poor Adaptability: The equipment lacks corresponding adjustment mechanisms for corrugated cardboard of different thicknesses and materials, making it difficult to guarantee high-quality creasing for various types of corrugated cardboard. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a creasing machine for corrugated cardboard box processing to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a creasing machine for corrugated cardboard box processing, comprising a base, a frame fixed on the top surface of the base, two support rods corresponding to the left and right sides of the top surface of the base, the upper ends of the two support rods being fixedly connected to the inner top wall of the frame, guide sleeves slidably provided on the outer ring of the support rods, and a slide block connected to the two guide sleeves, a power source for driving the slide block to slide radially up and down along the support rods being fixedly installed in the top of the base, an assembly seat being formed on the lower surface of the slide block and a creasing plate being installed on the assembly seat, a material platform being fixedly installed on the top surface of the base at the corresponding position of the slide block, at least two pressing units being provided on the left and right sides of the material platform on the top surface of the base, and clearance slots being provided on the slide block at the corresponding positions of the two pressing units.

[0006] The present invention is further configured such that: a slot is formed on the lower surface of the assembly base, and at least one adjustment groove communicating with the slot is opened at the front end of the assembly base; the indentation plate is adapted to the adjustment groove and the indentation plate has an adjustment rod adapted to the number and size of each adjustment groove; the adjustment rod extends through the adjustment groove to the front end of the assembly base; the adjustment rod includes a smooth section at the inner end and a threaded section at the outer end, and the threaded section is connected to a fastening knob.

[0007] The present invention is further configured such that: the front end of the assembly base is provided with a plurality of first limiting teeth arranged on the left and right sides of each adjustment groove, and a limiting interval is formed between each adjacent first limiting tooth; the smooth section of the adjustment rod is fitted with a limiting plate, and the limiting plate is arranged with second limiting teeth adapted to each limiting interval.

[0008] The present invention is further configured such that: the clamping unit includes a power cylinder, the output shaft of the power cylinder is connected to a swing rod, the outer side of the swing rod is rotatably connected to two swing arms, the top surface of the power cylinder is formed with a fixed seat, the other end of the two swing arms is rotatably connected to the fixed seat, and a clamping component is installed on the end of the swing rod away from the output shaft of the power cylinder.

[0009] The present invention is further configured such that: the end of the swing rod away from the output shaft of the power cylinder is formed with a threaded hole, and the clamping member includes a rod and a clamping part located at the lower end of the rod, the rod being formed with a threaded part that matches the threaded hole.

[0010] The present invention is further configured such that a soft pad is covered on the outside of the pressing part.

[0011] The present invention is further configured such that: the power source is a hydraulic cylinder, and the output shaft of the hydraulic cylinder is drivenly connected to the slide block.

[0012] In summary, this utility model has the following beneficial effects:

[0013] 1. Improved ease of operation: This utility model replaces the traditional manual rotary lever clamping method by setting a clamping unit driven by a power cylinder; the power cylinder can quickly and automatically control the swing lever to drive the swing arm and clamping parts to achieve rapid clamping and loosening of corrugated cardboard, greatly reducing the amount of manual operation by operators, reducing labor intensity, improving work efficiency, and meeting the needs of high-efficiency production.

[0014] 2. Simplified equipment structure: The hydraulic cylinder directly drives the slide to move the indentation plate up and down for indentation operations. Compared with the complex multi-stage transmission structure in the existing technology, it reduces a large number of transmission components such as lead screws, sliders, toothed plates, gears, cranks, and connecting rods. The simplified structure not only reduces the manufacturing cost of the equipment, but also reduces the number of failure points, lowers the equipment failure rate, facilitates equipment maintenance and management, shortens equipment downtime, and ensures production progress.

[0015] 3. Enhanced adaptability: The crease plate and the mounting base adopt an adjustable structure. By sliding the adjusting rod in the adjusting groove and fixing the fastening knob, the position and depth of the crease plate can be easily adjusted. At the same time, the cooperation of the first and second limiting teeth can further precisely limit the position, ensuring that the crease plate is in the right position, thus adapting to corrugated cardboard of different thicknesses and materials, and ensuring high-quality crease effect on various types of corrugated cardboard. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 This is a schematic diagram showing the fit between the assembly base and the indentation plate of this utility model;

[0019] Figure 3 for Figure 2 Enlarged schematic diagram of the local structure at point A;

[0020] Figure 4 This is a schematic diagram of the pressing unit of this utility model.

[0021] Reference numerals: 1. Base; 10. Frame; 11. Support rod; 12. Guide sleeve; 13. Slide; 15. Power source; 16. Clearance slot; 2. Assembly seat; 20. Indentation plate; 21. Slot; 22. Adjustment slot; 23. Adjustment rod; 24. Smooth section; 25. Threaded section; 26. Fastening knob; 3. Material placement platform; 30. Clamping unit; 31. Power cylinder; 32. Swing rod; 33. Swing arm; 34. Fixed seat; 35. Clamping component; 36. Threaded hole; 37. Rod part; 38. Clamping part; 39. Soft pad; 4. First limiting tooth; 40. Limiting interval; 41. Limiting plate; 42. Second limiting tooth. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 As shown in the figure, a creasing machine for corrugated cardboard box processing according to an embodiment of the present invention includes a base 1, a frame 10 fixed on the top surface of the base 1, two support rods 11 are arranged on the left and right sides of the top surface of the base 1, the upper ends of the two support rods 11 are fixedly connected to the inner top wall of the frame 10, guide sleeves 12 are slidably arranged on the outer ring of the support rods 11, and the two guide sleeves 12 are connected to a slide block 13. A power source 15 for driving the slide block 13 to slide radially up and down along the support rods 11 is fixedly installed in the top of the base 1. An assembly seat 2 is formed on the lower surface of the slide block 13 and a creasing plate 20 is installed on the assembly seat 2. A material platform 3 is fixedly installed on the top surface of the base 1 at the corresponding position of the slide block 13. At least two pressing units 30 are arranged on the left and right sides of the material platform 3 on the top surface of the base 1. A clearance groove 16 is opened at the corresponding position of the two pressing units 30 on the slide block 13.

[0024] In use, the corrugated cardboard to be creasing is placed on the placement platform 3. The clamping unit 30 is activated to clamp and fix the corrugated cardboard. The power source 15 is activated, and the output shaft of the power source 15 drives the slide 13 to slide down along the support rod 11, which in turn moves the assembly seat 2 and the creasing plate 20 downward. The creasing plate 20 creasing the corrugated cardboard. After creasing is completed, the power source 15 drives the slide 13 to reset upward, and then controls the clamping unit 30 to reset. The operator can then remove the creasing corrugated cardboard, completing one creasing operation. The clearance groove 16 on the slide 13 prevents interference between the slide 13 and the clamping unit 30. The sliding stability of the slide is ensured by the cooperation between the guide sleeve 12 and the support rod 11.

[0025] The lower surface of the mounting base 2 is formed with a slot 21. The front end of the mounting base 2 is provided with at least one adjustment groove 22 that communicates with the slot 21. The indentation plate 20 is adapted to the adjustment groove 22 and the indentation plate 20 has an adjustment rod 23 adapted to the number and size of each adjustment groove 22. The adjustment rod 23 extends through the adjustment groove 22 to the front end of the mounting base 2. The adjustment rod 23 includes a smooth section 24 at the inner end and a threaded section 25 at the outer end, and the threaded section 25 is connected to a fastening knob 26. Several first limiting teeth 4 are arranged on the left and right sides of each adjustment groove 22 at the front end of the mounting base 2. A limiting interval 40 is formed between each adjacent first limiting tooth 4. The smooth section 24 of the adjustment rod 23 is fitted with a limiting plate 41. The limiting plate 41 is arranged to form second limiting teeth 42 adapted to each limiting interval 40.

[0026] When in use, depending on the thickness and material of the corrugated cardboard, loosen the fastening knob 26, and adjust the position of the crease plate 20 by sliding the adjusting rod 23 in the adjusting groove 22 so that the second limiting tooth 42 on the limiting plate 41 and the limiting range 40 of the first limiting tooth 4 on the assembly base 2 are precisely matched to initially determine the position of the crease plate 20. Then tighten the fastening knob 26 to firmly fix the crease plate 20 on the assembly base 2.

[0027] The present invention preferably has two adjustment slots 22, but the user may also choose to have only one adjustment slot 22 and only one adjustment rod 23, which makes the adjustment of the indentation plate 20 more convenient; setting two adjustment rods 23 can further improve the stability of the indentation plate 20 when it is limited and fixed.

[0028] The clamping unit 30 includes a power cylinder 31, the output shaft of the power cylinder 31 is connected to a swing rod 32, and two swing arms 33 are rotatably connected to the left and right sides of the swing rod 32. A fixed seat 34 is formed on the top surface of the power cylinder 31, and the other ends of the two swing arms 33 are rotatably connected to the fixed seat 34. A clamping member 35 is installed on the end of the swing rod 32 away from the output shaft of the power cylinder 31.

[0029] When in use, the power cylinder 31 is activated, and the output shaft of the power cylinder 31 extends, pushing the swing rod 32 to rotate around the connection point with the output shaft of the power cylinder 31. This causes the swing arms 33 on both sides to swing around the connection point with the fixed base 34, so that the clamping member 35 at the end of the swing rod 32 away from the output shaft of the power cylinder 31 swings downward and presses against the corrugated cardboard, thus completing the clamping and fixing of the corrugated cardboard.

[0030] The swing rod 32 has a threaded hole 36 formed at one end away from the output shaft of the power cylinder 31. The clamping member 35 includes a rod portion 37 and a clamping portion 38 located at the lower end of the rod portion 37. The rod portion 37 has a threaded portion that matches the threaded hole 36.

[0031] In use, rotating the clamping member 35 causes the clamping member 35 to move axially along the threaded hole 36 through the cooperation between the threaded part and the threaded hole 36, thereby adjusting the relative position between the clamping member 35 and the swing arm 33, and thus adjusting the final clamping height of the clamping member 35 to adapt to the clamping limit for paperboard of different thicknesses.

[0032] The outer side of the pressing part 38 is covered with a soft pad 39.

[0033] When in use, the soft pad 39 ensures that the pressing part 38 makes soft contact with the cardboard, thus ensuring the pressing effect while avoiding damage to the cardboard.

[0034] The power source 15 is a hydraulic cylinder, and the output shaft of the hydraulic cylinder is drivenly connected to the slide 13.

[0035] In use, the power source 15 is preferably a hydraulic cylinder so that it can drive the equipment to perform the indentation action more stably.

[0036] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0037] It should also be noted that the terms used in this utility model, such as "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0038] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A creasing machine for corrugated cardboard box processing, comprising a base (1), characterized in that: The top surface of the base (1) is fixed with a frame (10). Two support rods (11) are arranged on the left and right sides of the top surface of the base (1). The upper ends of the two support rods (11) are fixedly connected to the inner top wall of the frame (10). A guide sleeve (12) is slidably arranged on the outer ring of the support rod (11). The two guide sleeves (12) are connected to a slide (13). A power source (15) for driving the slide (13) to slide radially up and down along the support rod (11) is fixedly installed in the top of the base (1). An assembly seat (2) is formed on the lower surface of the slide (13) and an indentation plate (20) is installed on the assembly seat (2). A material platform (3) is fixedly installed on the top surface of the base (1) at the corresponding position of the slide (13). The top surface of the base (1) is located on the left side of the material platform (3). At least two clamping units (30) are provided on the right side. The slide (13) is provided with clearance through grooves (16) at the corresponding positions of the two clamping units (30). The lower surface of the mounting base (2) is formed with a slot (21). The front end of the mounting base (2) is provided with at least one adjustment groove (22) that communicates with the slot (21). The indentation plate (20) is adapted to the adjustment groove (22) and the indentation plate (20) has an adjustment rod (23) adapted to the number and size of each adjustment groove (22). The adjustment rod (23) extends through the adjustment groove (22) to the front end of the mounting base (2). The adjustment rod (23) includes a smooth section (24) at the inner end and a threaded section (25) at the outer end, and the threaded section (25) is connected to a fastening knob (26).

2. The creasing machine for corrugated cardboard box processing according to claim 1, characterized in that: The front end of the mounting base (2) is provided with a number of first limiting teeth (4) arranged on the left and right sides of each adjustment groove (22). A limiting interval (40) is formed between each adjacent first limiting tooth (4). A limiting plate (41) is sleeved on the smooth section (24) of the adjustment rod (23). The limiting plate (41) is arranged with second limiting teeth (42) that are adapted to each limiting interval (40).

3. The creasing machine for corrugated cardboard box processing according to claim 1, characterized in that: The clamping unit (30) includes a power cylinder (31), the output shaft of the power cylinder (31) is connected to a swing rod (32), the swing rod (32) has two swing arms (33) on its outer side, which are rotatably connected to each other, the top surface of the power cylinder (31) is formed with a fixed seat (34), the other end of the two swing arms (33) is rotatably connected to the fixed seat (34), and a clamping component (35) is installed on the end of the swing rod (32) away from the output shaft of the power cylinder (31).

4. The creasing machine for corrugated cardboard box processing according to claim 3, characterized in that: The swing rod (32) has a threaded hole (36) formed at one end away from the output shaft of the power cylinder (31). The clamping member (35) includes a rod (37) and a clamping part (38) located at the lower end of the rod (37). The rod (37) has a threaded part that matches the threaded hole (36).

5. The creasing machine for corrugated cardboard box processing according to claim 4, characterized in that: The outer side of the pressing part (38) is covered with a soft pad (39).

6. The creasing machine for corrugated cardboard box processing according to claim 1, characterized in that: The power source (15) is a hydraulic cylinder, and the output shaft of the hydraulic cylinder is drivenly connected to the slide (13).

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