Air conditioner panel transfer device

Abstract

The utility model relates to the technical field of air-conditioning equipment transfer, in particular to an air-conditioning panel transfer device, and solves the problems that in the prior art, air-conditioning panels are stored in a vertical placement mode, although extrusion damage caused by stacking is reduced to a certain extent, the weight of the panels is concentrated on bottom supporting points, and the air-conditioning panels are not damaged. And deformation caused by overlarge local stress is easily caused. The device comprises a movable base, two bearing frames symmetrically arranged at the top of the movable base, a bearing plate, a guide structure, a sliding part, a baffle, a pushing air cylinder, an abutting plate, an electric telescopic rod, a pushing plate, a supporting rod and the like. By arranging the bearing plates which can be stacked and used for bearing the air conditioner panels and the lifting structure, the stress of the air conditioner panels in the transferring process is more uniform, and the problem of deformation caused by local stress concentration is effectively avoided.

Description

Technical Field

[0001] This utility model relates to the field of air conditioning equipment transfer technology, and in particular to an air conditioning panel transfer device. Background Technology

[0002] Air conditioner panels are a crucial component of air conditioning products, typically featuring complex curved structures and high precision requirements for appearance. They are widely used in both residential and commercial air conditioning equipment. During the production and assembly of air conditioners, panels undergo multiple processes, including stamping, injection molding, painting, testing, and final assembly. Therefore, the transfer between these processes is particularly critical. Efficient transfer methods not only improve overall production efficiency but also effectively protect the panel surface, preventing increased product defect rates due to impacts, scratches, and other issues.

[0003] Utility model patent CN 220764472 U discloses a transfer device for curved air conditioner panels, relating to the field of transfer equipment. It includes a moving part, a storage part, and a lifting part. The moving part contains a support plate, and both the storage part and the lifting part are mounted on the support plate. The storage part has storage holes for placing the curved air conditioner panels. The bottom of the storage part is blocked by a lifting plate, and both sides of the lifting plate are connected to the output shaft of a lifting electric actuator. After the curved air conditioner panels are placed in the storage holes, they are moved by the moving part to achieve transfer. In this utility model, each curved air conditioner panel is placed vertically and separately in the storage part. Then, the lifting electric actuator moves the lifting plate downwards, so that all the curved panels are stored in the storage holes, preventing damage to the top and sides of the curved panels and facilitating easy retrieval.

[0004] However, this device still has certain limitations in practical applications: While its vertical placement of the air conditioning panels reduces crushing damage from stacking to some extent, the concentrated weight of the panels at the bottom support point makes them prone to deformation due to excessive localized stress. Secondly, the limited number of storage holes results in a smaller quantity that can be transferred at a time, impacting overall logistics efficiency. Furthermore, the top of the panels remains exposed, making them susceptible to corner damage from vibration or collisions during transport, especially under conditions of frequent handling or poor road conditions. These issues not only limit the equipment's applicability but also fail to meet the actual needs of modern manufacturing enterprises for high-volume, high-efficiency, and low-loss transfer operations.

[0005] Therefore, to address the shortcomings of existing technologies, we urgently need an air conditioner panel transfer device to solve the aforementioned problems. This transfer device should possess higher load-bearing capacity, stronger protective performance, and more efficient multi-layer synchronous transfer capabilities. It should be able to adapt to the stable transportation of panels of different specifications, significantly reduce the breakage rate during transfer, and improve operational convenience and automation levels, thereby providing strong support for the intelligent and efficient development of the home appliance manufacturing industry. Utility Model Content

[0006] The purpose of this invention is to provide an air conditioner panel transfer device, which solves the problem of storing air conditioner panels in the prior art by placing them vertically. Although this reduces the squeezing damage caused by stacking to a certain extent, the panel's own weight is concentrated at the bottom support point, which can easily cause excessive local stress and deformation.

[0007] To achieve the above objectives, this utility model provides an air conditioner panel transfer device, including a movable base and two symmetrically arranged support frames on the top of the movable base;

[0008] The bottom of the support frame is connected to the top of the movable base through a support structure. The top of the support frame is provided with a support plate for supporting the air conditioner panel. Guide structures are connected to the four corners of the top of the support frame. The four corners of the support plate are slidably engaged with the adjacent guide structures through sliding parts.

[0009] Each of the top four sides of the support frame is connected to a baffle plate, and the bottom of each support frame is provided with a vertical pushing structure that is connected to the top of the movable base. The output end of the vertical pushing structure contacts the bottom of the support plate.

[0010] The support structure includes four support rods, the top of which is fixedly connected to the bottom of the support frame, and the bottom of which is fixedly connected to the top of the movable base with bolts.

[0011] The baffle is made of plastic and its bottom is bolted to the top of the support frame.

[0012] The vertical pushing structure includes a pushing cylinder connected to the top of the movable base via a mounting sleeve, and the output end of the pushing cylinder is connected to an abutment plate for contacting the bottom of the support plate.

[0013] The movable base is connected to a push plate on one side of its top. Each of the two support frames is provided with a vertical plate connected to the top of the movable base on one side. A push plate for pushing the air conditioner panel is provided on the top of one side of the vertical plate, and an electric telescopic rod is installed on the other side. The output end of the electric telescopic rod is connected to the push plate.

[0014] The guide structure includes a guide rod fixedly connected to the top of the support frame, and the sliding member includes a sliding plate. One side of the sliding plate is slidably engaged with the guide rod, and the other side is fixedly connected to the side wall of the support plate.

[0015] This utility model discloses an air conditioner panel transfer device. Through a multi-layered structure combining a support frame and a support plate, it changes the traditional method of storing panels vertically in a single layer, significantly increasing the loading capacity per unit space and improving logistics efficiency. The cooperation of the guide structure and sliding components ensures the stability and synchronization of the support plate during lifting, avoiding panel deformation caused by uneven force. The introduction of a vertical pushing structure allows the support plate to be flexibly adjusted in height as needed, meeting the transfer requirements of different quantities and specifications of panels, enhancing the equipment's versatility and applicability. The baffle design effectively prevents panel displacement or damage due to vibration or external forces during transportation, further improving protective performance. Simultaneously, the device has a compact overall structure, is easy to operate, and can achieve safe transfer of continuous multi-layered panels, significantly reducing the breakage rate during transfer, improving automation and production efficiency, and fully meeting the actual needs of modern manufacturing enterprises for large-volume, high-precision, and low-loss transfer operations. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0018] Figure 2 This is a schematic diagram of the vertical plate and push handle of an embodiment of this utility model.

[0019] Figure 3 This is a structural schematic diagram of the support frame and support plate according to an embodiment of the present utility model.

[0020] Figure 4 This is a schematic diagram of the structure of the sliding plate according to an embodiment of the present invention.

[0021] Figure 5 This is a schematic diagram of the support rod and guide rod according to an embodiment of the present invention.

[0022] In the diagram: 1. Movable base; 2. Bearing frame; 3. Mounting sleeve; 4. Push cylinder; 5. Contact plate; 6. Vertical plate; 7. Electric telescopic rod; 8. Push plate; 9. Push handle; 10. Support plate; 11. Sliding plate; 12. Support rod; 13. Guide rod; 14. Baffle. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] Example 1

[0025] Please see Figure 1-5 As shown, an air conditioner panel transfer device according to this embodiment includes a movable base 1 and two support frames 2 symmetrically arranged on the top of the movable base 1.

[0026] The bottom of the support frame 2 is connected to the top of the movable base 1 through a support structure. The top of the support frame 2 is provided with a support plate 10 for supporting the air conditioner panel. The four corners of the top of the support frame 2 are connected with guide structures. The four corners of the support plate 10 are slidably engaged with the adjacent guide structures through sliding parts.

[0027] Each of the top four sides of the support frame 2 is connected to a baffle 14. The bottom of each support frame 2 is provided with a vertical pushing structure that is connected to the top of the movable base 1. The output end of the vertical pushing structure contacts the bottom of the support plate 10.

[0028] First, the air conditioner panels to be transported are placed sequentially on the surface of the support plate 10, and the baffle 14 is used for limiting protection to prevent the panels from shifting during transportation. During operation, the vertical pushing structure is activated to push the support plate 10 upward along the guide structure, so that the support plate 10 is gradually raised to a higher position inside the bearing frame 2, which facilitates the placement of the panels and the subsequent stacking of more layers of panels. The sliding cooperation between the guide structure and the sliding parts ensures that the support plate 10 runs smoothly and without tilting during the lifting process. After the loading of multiple layers of panels is completed, the entire device is transferred to the target work position by moving the base 1. During this process, the baffle 14 and the support plate 10 work together to effectively prevent the panels from colliding or falling due to vibration or bumps. After reaching the destination, the vertical pushing structure is activated again to make the support plate 10 slowly rise, and the panels are taken out layer by layer from the top, realizing efficient and safe loading and unloading operations.

[0029] Example 2

[0030] Please see Figure 1-5As shown in the figure, an air conditioner panel transfer device of this embodiment includes a support structure comprising four support rods 12. The top ends of the support rods 12 are fixedly connected to the bottom of the bearing frame 2, and the bottom ends are bolted to the top of the movable base 1. Specifically, by including four support rods 12 in the support structure, with the top ends of the support rods 12 fixedly connected to the bottom of the bearing frame 2 and the bottom ends bolted to the top of the movable base 1, this structure enhances the connection strength between the bearing frame 2 and the movable base 1 during equipment operation, improving the overall structural stability. This achieves the effect of improving the device's load-bearing capacity and deformation resistance, ensuring structural safety and reliability during transfer.

[0031] The vertical pushing structure includes a pushing cylinder 4 connected to the top of the movable base 1 via a mounting sleeve 3. The output end of the pushing cylinder 4 is connected to an abutment plate 5 for contacting the bottom of the support plate 10. Specifically, the vertical pushing structure includes a pushing cylinder 4 connected to the top of the movable base 1 via a mounting sleeve 3, and the output end of the pushing cylinder 4 is connected to the abutment plate 5 for contacting the bottom of the support plate 10. During operation, the pushing cylinder 4 actuates, causing the abutment plate 5 to rise, thus pushing the support plate 10 to rise smoothly along the guide rod 13, achieving layer-by-layer lifting of multi-layer panels. This achieves precise control of the lifting height, improves operational convenience, and enhances automation.

[0032] Example 3

[0033] Please see Figure 1-5 As shown in this embodiment, an air conditioner panel transfer device uses a baffle 14 made of plastic. The bottom of the baffle 14 is bolted to the top of the support frame 2. Specifically, by using a plastic baffle 14 and bolting it to the top of the support frame 2, the baffle 14 effectively prevents the air conditioner panel from shifting or falling due to vibration or collision during transportation after it is placed on the support plate 10. Simultaneously, the plastic material provides cushioning, avoiding scratches and damage that might occur with metal materials. This achieves the effect of enhancing protective performance and reducing the risk of damage to the panel surface.

[0034] A push handle 9 is connected to the top side of the movable base 1. Each of the two support frames 2 has a vertical plate 6 connected to the top of the movable base 1 on one side. A push plate 8 for pushing the air conditioner panel is located on the top of one side of the vertical plate 6, and an electric telescopic rod 7 is installed on the other side. The output end of the electric telescopic rod 7 is connected to the push plate 8. Specifically, by connecting the push handle 9 to the top side of the movable base 1, and having a vertical plate 6 connected to the top of the movable base 1 on one side of each of the two support frames 2, a push plate 8 for pushing the air conditioner panel is located on the top of one side of the vertical plate 6, and an electric telescopic rod 7 is installed on the other side, with the output end of the electric telescopic rod 7 connected to the push plate 8, during loading and unloading operations, activating the electric telescopic rod 7 drives the push plate 8 forward, pushing the panel off the support plate 10, thus improving the efficiency and convenience of unloading.

[0035] The guiding structure includes a guide rod 13 fixedly connected to the top of the support frame 2, and a sliding member including a sliding plate 11. One side of the sliding plate 11 is slidably engaged with the guide rod 13, and the other side is fixedly connected to the side wall of the support plate 10. Specifically, by configuring the guide structure with the guide rod 13 fixedly connected to the top of the support frame 2 and the sliding member including the sliding plate 11, with one side of the sliding plate 11 slidably engaged with the guide rod 13 and the other side fixedly connected to the side wall of the support plate 10, the sliding plate 11 slides along the guide rod 13 during the up-and-down movement of the support plate 10, ensuring that its movement trajectory is stable and without deviation. This achieves the effect of improving the guiding accuracy and running smoothness during the lifting process, and preventing the support plate 10 from tilting or jamming.

[0036] This utility model provides an air conditioner panel transfer device, the overall structure of which includes a movable base 1 and two symmetrically arranged support frames 2 on the top of the movable base 1. The support frames 2 are connected to the movable base 1 through a support structure, which includes four support rods 12. The top ends of the support rods 12 are fixedly connected to the bottom of the support frames 2, and the bottom ends are connected to the top of the movable base 1 through bolts, which enhances the stability and load-bearing capacity of the overall structure. The top of the support frames 2 is provided with a support plate 10 for supporting the air conditioner panel. The four corners of the support plate 10 are all engaged with a guide structure through sliding parts. The guide structure consists of a guide rod 13 and a sliding plate 11. One side of the sliding plate 11 is slidably engaged with the guide rod 13, and the other side is fixedly connected to the side wall of the support plate 10 to ensure that the lifting process is smooth and without tilting. The top of the support frame 2 is provided with baffles 14. 14 is made of plastic and is connected to the top of the support frame 2 with bolts. It plays a limiting and buffering role during transportation to prevent the panel from shifting or being damaged due to vibration or collision. Each support frame 2 has a vertical pushing structure at the bottom. This structure includes a mounting sleeve 3, a pushing cylinder 4, and a contact plate 5. The pushing cylinder 4 is fixed to the top of the mobile base 1 through the mounting sleeve 3. Its output end is connected to the contact plate 5. The contact plate 5 contacts the bottom of the support plate 10 to realize the automatic lifting and lowering of the support plate 10, which facilitates the loading and unloading of multi-layer panels. In addition, a pushing handle 9 is provided on one side of the top of the mobile base 1, and a vertical plate 6 is provided on one side of the two support frames 2. An electric telescopic rod 7 and a pushing plate 8 are installed on the vertical plate 6. The pushing plate 8 can be pushed forward under the drive of the electric telescopic rod 7 to push the panel off the support plate 10, realizing automated unloading. In the actual operation process, the air conditioner panels to be transferred are first placed on the surface of the support plate 10, and the baffle 14 is used for limiting protection to prevent the panels from shifting during transportation. Then, the push cylinder 4 is activated, which drives the contact plate 5 to rise and push the support plate 10, so that it rises smoothly along the guide rod 13 to stack more layers of panels. During this process, the sliding cooperation between the sliding plate 11 and the guide rod 13 ensures that the running trajectory of the support plate 10 is stable and without deviation. After the loading of multiple layers of panels is completed, the entire device is transferred to the target work position by the moving base 1. During this process, the baffle 14 and the support plate 10 work together to effectively prevent the panels from colliding or falling due to vibration or bumps. After reaching the destination, the push cylinder 4 is activated again to make the support plate 10 rise slowly. At the same time, the electric telescopic rod 7 is activated to push the push plate 8 forward to push out the top layer of panels, realizing efficient and safe unloading operation layer by layer.

[0037] Compared to the problems existing in the prior art, the air conditioner panel transfer device provided by this utility model has the following significant advantages: By setting up a multi-layer structure design combining multiple support plates 10 with the support frame 2, it changes the traditional method of storing panels vertically in a single layer, greatly increasing the loading capacity per unit space and improving logistics efficiency; the guide rod 13 and sliding plate 11 in the guide structure cooperate to ensure the stability and synchronization of the support plates 10 during lifting, avoiding panel deformation caused by uneven force; the bolt connection between the support rod 12 and the movable base 1 enhances the overall stability of the support frame 2, improving the load-bearing capacity and deformation resistance of the equipment; the baffle 14 is made of plastic and... The bolt fixing not only provides good limiting function but also has a certain buffering performance, effectively reducing the risk of scratches on the panel surface. The vertical pushing structure consists of a pushing cylinder 4, a mounting sleeve 3, and a contact plate 5, realizing automatic lifting control of the support plate 10, accurately adjusting the height, and improving the convenience of operation and automation level. The combined design of the pushing plate 8 and the electric telescopic rod 7 further realizes the automatic unloading function, reduces manual intervention, and improves loading and unloading efficiency and safety. The overall structure is reasonably laid out and easy to operate, which can adapt to the stable transportation of panels of different specifications, significantly reducing the breakage rate during the transfer process, and meeting the actual needs of modern manufacturing enterprises for large-volume, high-precision, and low-loss transfer operations.

[0038] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An air conditioner panel transfer device, characterized in that, include: A movable base and two symmetrically arranged support frames on top of the movable base; The bottom of the support frame is connected to the top of the movable base through a support structure. The top of the support frame is provided with a support plate for supporting the air conditioner panel. Guide structures are connected to the four corners of the top of the support frame. The four corners of the support plate are slidably engaged with the adjacent guide structures through sliding parts. Each of the top four sides of the support frame is connected to a baffle plate, and the bottom of each support frame is provided with a vertical pushing structure that is connected to the top of the movable base. The output end of the vertical pushing structure contacts the bottom of the support plate.

2. The air conditioner panel transfer device according to claim 1, characterized in that, The support structure includes four support rods, the top of which is fixedly connected to the bottom of the support frame, and the bottom of which is fixedly connected to the top of the movable base with bolts.

3. The air conditioner panel transfer device according to claim 1, characterized in that, The baffle is made of plastic, and the bottom of the baffle is bolted to the top of the support frame.

4. The air conditioner panel transfer device according to claim 2, characterized in that, The vertical pushing structure includes a pushing cylinder connected to the top of the movable base via a mounting sleeve, and the output end of the pushing cylinder is connected to an abutment plate for contacting the bottom of the support plate.

5. An air conditioner panel transfer device according to claim 3, characterized in that, A push handle is connected to the top side of the movable base, and a vertical plate connected to the top of the movable base is provided on one side of each of the two support frames. A push plate for pushing the air conditioner panel is provided on the top of one side of the vertical plate, and an electric telescopic rod is installed on the other side. The output end of the electric telescopic rod is connected to the push plate.

6. The air conditioner panel transfer device according to claim 5, characterized in that, The guide structure includes a guide rod fixedly connected to the top of the support frame, and the sliding member includes a sliding plate, one side of which is slidably engaged with the guide rod, and the other side is fixedly connected to the side wall of the support plate.

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