Column A outer plate, column A, vehicle body structure and vehicle

By using an integrated A-pillar outer panel design and laser welding connection, the problem of poor structural strength of the A-pillar outer panel is solved, achieving higher safety and aesthetics.

CN224171023UActive Publication Date: 2026-04-28XIAOMI EV TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAOMI EV TECH CO LTD
Filing Date
2025-04-02
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, the A-pillar outer panel has many connection points and is assembled by welding and other methods, resulting in poor structural strength, stress concentration, and compromised safety.

Method used

The A-pillar outer panel body, the front and rear joints of the outer panel are designed as an integral structure and are connected by laser welding to enhance the connection with the lower reinforcement plate of the A-pillar and the B-pillar. The middle joint of the outer panel is connected to the front crossbeam of the roof, forming a gradually expanding shape and smooth transition to disperse stress concentration.

Benefits of technology

The structural strength and rigidity of the A-pillar outer panel are improved, effectively dispersing collision forces, enhancing safety performance, reducing structural fatigue and cracking risks, and also improving aesthetics and connection strength.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224171023U_ABST
    Figure CN224171023U_ABST
Patent Text Reader

Abstract

The utility model relates to an A column outer plate, an A column, a vehicle body structure and a vehicle. The A column outer plate comprises an A column outer plate body, an outer plate front side connector and an outer plate rear side connector. The outer plate front side connector is connected to the front side of the A column outer plate body and used for being connected with the upper side of an A column lower reinforcing plate. The outer plate rear side connector is connected to the rear side of the A column outer plate body and used for being connected with the upper side of a B column. The A-column outer plate body, the outer plate front side connector and the outer plate rear side connector are integrally formed. According to the A-column outer plate, the A-column outer plate body, the outer plate front side connector and the outer plate rear side connector are designed to be of the integrally-formed structure, the structural strength and rigidity of the A-column outer plate can be effectively improved, therefore, force generated under the conditions of collision and the like can be better dispersed, and the safety performance is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This disclosure relates to the field of vehicle technology, specifically to an A-pillar outer panel, an A-pillar, a vehicle body structure, and a vehicle. Background Technology

[0002] As an important component of the vehicle body structure, the A-pillar outer panel not only affects the overall aesthetics of the vehicle, but is also a key factor in ensuring passenger safety.

[0003] In related technologies, the design of A-pillar outer panels often involves multiple connection points. Different components are manufactured separately and then assembled using methods such as welding, resulting in poor structural strength and a tendency for stress concentration. Utility Model Content

[0004] To overcome the problems existing in the related technologies, this disclosure provides an A-pillar outer panel, an A-pillar, a vehicle body structure, and a vehicle to solve the technical problems existing in the related technologies.

[0005] According to an embodiment of this disclosure, an A-pillar outer panel is provided, the A-pillar outer panel including an A-pillar outer panel body, a front connector of the outer panel and a rear connector of the outer panel;

[0006] The front connector of the outer panel is connected to the front side of the outer panel body of the A-pillar and is used to connect to the upper side of the lower reinforcing plate of the A-pillar; the rear connector of the outer panel is connected to the rear side of the outer panel body of the A-pillar and is used to connect to the upper side of the B-pillar.

[0007] The A-pillar outer panel body, the front connector of the outer panel, and the rear connector of the outer panel are integrally formed.

[0008] In some embodiments, the lower edge of the front connector of the outer panel is smoothly connected to the lower edge of the A-pillar outer panel body to define a first rounded corner;

[0009] The front connector of the outer panel includes a first connector edge away from the body of the outer panel of the A-pillar, and the first connector edge is used to connect with the upper edge of the lower reinforcing plate of the A-pillar;

[0010] Wherein, the rear seam end of the first joint edge and the upper edge of the A-pillar lower reinforcing plate is located below the first rounded corner.

[0011] In some embodiments, the front joint of the outer panel is gradually widened in the direction away from the body of the A-pillar outer panel, and the edge of the first joint extends obliquely downward in the direction from front to back.

[0012] In some embodiments, the edge of the first joint is used to be connected to the upper edge of the lower reinforcement plate of the A-pillar by laser welding.

[0013] In some embodiments, the rear connector of the outer panel is connected to the lower edge of the A-pillar outer panel body and extends downward;

[0014] The front edge of the rear joint of the outer panel is smoothly connected to the lower edge of the A-pillar outer panel body to define the second rounded corner;

[0015] The rear connector of the outer panel includes a second connector edge away from the body of the outer panel of the A-pillar, and the second connector edge is used to connect with the upper edge of the outer panel of the B-pillar.

[0016] Wherein, the front seam end of the second joint edge and the upper edge of the outer B-pillar panel is located below the second rounded corner.

[0017] In some embodiments, the edge of the second joint is used to connect with the upper edge of the outer B-pillar panel by laser welding.

[0018] In some embodiments, the A-pillar outer panel further includes a middle-side connector, which is connected to the middle side of the A-pillar outer panel body in the front-rear direction, and is used to connect to the front crossbeam of the roof.

[0019] In some embodiments, the outer panel middle side connector, the A-pillar outer panel body, the outer panel front side connector, and the outer panel rear side connector are integrally formed.

[0020] In some embodiments, the middle side connector of the outer panel is connected to the side of the A-pillar outer panel body that is closer to the interior of the vehicle in the left-right direction. The middle side connector of the outer panel protrudes from the A-pillar outer panel body in the left-right direction and is used to extend toward the front crossbeam of the roof.

[0021] In some embodiments, the side joint in the outer panel protrudes from the A-pillar outer panel body by a dimension between 50mm and 80mm in the left-right direction.

[0022] According to an embodiment of this disclosure, an A-pillar is also provided, the A-pillar including the aforementioned A-pillar outer panel.

[0023] According to an embodiment of this disclosure, a vehicle body structure is also provided, the vehicle body structure including the A-pillar.

[0024] According to an embodiment of this disclosure, a vehicle is also provided, the vehicle including the aforementioned body structure.

[0025] The technical solutions provided by the embodiments of this disclosure can include the following beneficial effects: by providing a front joint for the outer panel, it is easy to connect with the lower reinforcing plate of the A-pillar; by providing a rear joint for the outer panel, it is easy to connect with the B-pillar. In addition, by designing the A-pillar outer panel body, the front joint, and the rear joint as an integrally formed structure, the structural strength and rigidity of the A-pillar outer panel can be effectively improved, thereby better dispersing the forces generated in the event of a collision and improving safety performance.

[0026] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure. Attached Figure Description

[0027] The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments consistent with this disclosure and, together with the description, serve to explain the principles of this disclosure.

[0028] Figure 1 This is a schematic diagram of the structure of the outer panel of the A-pillar according to one embodiment of the present disclosure.

[0029] Figure 2 This is a schematic diagram of the structure of the outer A-pillar panel according to one embodiment of the present disclosure, wherein... Figure 2 perspective and Figure 1 Different perspectives.

[0030] Figure 3 This is a schematic diagram of a vehicle body structure according to one embodiment of the present disclosure.

[0031] Explanation of reference numerals in the attached figures

[0032] 2. Lower reinforcement plate of A-pillar; 4. B-pillar; 42. Outer panel of B-pillar; 5. A-pillar;

[0033] 52. A-pillar outer panel; 521. A-pillar outer panel body; 522. Front joint of outer panel; 5221. Edge of first joint; 523. Rear joint of outer panel; 5231. Edge of second joint; 524. Middle joint of outer panel;

[0034] 6. Front crossbeam of the roof; R1, first fillet; R2, second fillet. Detailed Implementation

[0035] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this disclosure as detailed in the appended claims.

[0036] In this disclosure, unless otherwise stated, the directional terms up, down, left, right, front, and rear used refer to the up, down, left, right, front, and rear as defined under normal vehicle use conditions; for details, please refer to... Figure 3 As shown. The terms used, such as "first" and "second," are only for distinguishing one element from another and do not indicate order or importance. In addition, "multiple" in this application refers to more than two and includes two.

[0037] In the description of this disclosure, it should also be noted that, unless otherwise expressly specified and limited, the terms "setup" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this disclosure according to the specific circumstances.

[0038] Reference Figures 1 to 3 As shown, this disclosure provides an A-pillar outer panel 52, which includes an A-pillar outer panel body 521, a front connector 522, and a rear connector 523.

[0039] The front connector 522 of the outer panel is connected to the front side of the outer panel body 521 of the A-pillar and is used to connect to the upper side of the lower reinforcing plate 2 of the A-pillar; the rear connector 523 of the outer panel is connected to the rear side of the outer panel body 521 of the A-pillar and is used to connect to the upper side of the B-pillar 4.

[0040] Among them, the A-pillar outer panel body 521, the front joint 522 of the outer panel, and the rear joint 523 of the outer panel are integrally formed.

[0041] In the above technical solution, the front connector 522 of the outer panel facilitates connection with the lower reinforcing plate 2 of the A-pillar; the rear connector 523 of the outer panel facilitates connection with the B-pillar 4. Furthermore, by designing the A-pillar outer panel body 521, the front connector 522, and the rear connector 523 as an integrally formed structure, the structural strength and rigidity of the A-pillar outer panel 52 can be effectively improved, thereby better dispersing the forces generated in collisions and other situations, and enhancing safety performance.

[0042] Optionally, refer to Figure 1 and Figure 2 As shown, the lower edge of the front connector 522 of the outer panel is smoothly connected to the lower edge of the outer panel body 521 of the A-pillar to define a first rounded corner R1. The front connector 522 of the outer panel includes a first connector edge 5221 away from the outer panel body 521 of the A-pillar, the first connector edge 5221 being used to connect with the upper edge of the lower reinforcing plate 2 of the A-pillar; wherein, the rear joint end of the first connector edge 5221 and the upper edge of the lower reinforcing plate 2 of the A-pillar is located below the first rounded corner R1.

[0043] In this embodiment, by smoothly connecting the lower edge of the front joint 522 of the outer panel to the lower edge of the A-pillar outer panel body 521 to form a first rounded corner R1, stress concentration points can be effectively dispersed, reducing the risk of cracks during impact or long-term use. This design helps to enhance the stability and durability of the A-pillar outer panel 52 structure.

[0044] Secondly, the presence of the first fillet R1 not only improves the appearance but also optimizes the stress distribution, so that when subjected to external impact, the force can be distributed more evenly on the material rather than concentrated at a certain point, thereby improving the impact resistance of the A-pillar outer panel 52, such as enhancing the ability to withstand small offset collisions.

[0045] In addition, the rear end of the joint between the first joint edge 5221 and the upper edge of the A-pillar reinforcement plate 2 is located below the first rounded corner R1, so that the joint position avoids the first rounded corner R1, thus preventing the joint position from passing through the first rounded corner R1 and damaging the structural strength of the first rounded corner R1, and reducing the risk of cracking at the first rounded corner R1.

[0046] In one implementation, reference is made to Figure 1 and Figure 3 As shown, the front joint 522 of the outer panel gradually expands in the direction away from the outer panel body 521 of the A-pillar, and the first joint edge 5221 extends downward at an angle from front to back.

[0047] In this embodiment, the expanding design increases the profile dimensions of the front side of the outer panel front joint 522, thereby enhancing its connection strength with the A-pillar under-reinforcing plate 2. Secondly, the expanding shape also reinforces the structural strength of the outer panel front joint 522. Furthermore, the downward sloping design of the first joint edge 5221 from front to back guides the load along a more natural path, reducing stress concentration points and further improving the overall stability and durability of the structure.

[0048] Optionally, the edge 5221 of the first joint is connected to the upper edge of the lower reinforcing plate 2 of the A-pillar by laser welding.

[0049] In this embodiment, laser welding not only enhances the connection strength between the A-pillar outer panel 52 and the A-pillar lower reinforcing plate 2, but also eliminates the need for additional welding filler, effectively reducing the weight of the structural components. Furthermore, laser welding produces smooth, uniform weld seams, improving aesthetics.

[0050] In another embodiment, refer to Figure 1 and Figure 3As shown, the rear connector 523 of the outer panel is connected to the lower edge of the outer panel body 521 of the A-pillar and extends downward; the front edge of the rear connector 523 of the outer panel is smoothly connected to the lower edge of the outer panel body 521 of the A-pillar to define a second rounded corner R2; the rear connector 523 of the outer panel includes a second connector edge 5231 away from the outer panel body 521 of the A-pillar, and the second connector edge 5231 is connected to the upper edge of the outer panel 42 of the B-pillar; wherein, the front joint end of the second connector edge 5231 and the upper edge of the outer panel 42 of the B-pillar is located below the second rounded corner R2.

[0051] In this embodiment, firstly, by designing a smooth transition second fillet R2 between the lower edge of the A-pillar outer panel body 521 and the rear joint 523 of the outer panel, the stress concentration point can be effectively dispersed, reducing the risk of material fatigue or fracture caused by stress concentration, thereby improving the stability and durability of the structure.

[0052] Secondly, the rear panel connector 523 is connected to the lower edge of the A-pillar outer panel body 521 and extends downward. The downwardly extending rear panel connector 523 can effectively transmit the impact force from above, ensuring that the force from the A-pillar outer panel 52 is transmitted to the B-pillar outer panel 42 through the rear panel connector 523.

[0053] In addition, the front joint end of the second joint edge 5231 and the upper edge of the B-pillar outer panel 42 is located below the second rounded corner R2, so that the position of the joint avoids the second rounded corner R2, and avoids the position of the joint passing through the second rounded corner R2 and damaging the structural strength of the second rounded corner R2, thereby reducing the risk of cracking at the second rounded corner R2.

[0054] Optionally, the edge 5231 of the second joint is connected to the upper edge of the outer panel 42 of the B-pillar by laser welding.

[0055] In this embodiment, laser welding not only enhances the connection strength between the A-pillar outer panel 52 and the B-pillar outer panel 42, but also eliminates the need for additional welding filler, effectively reducing the weight of the structural components. Furthermore, laser welding produces smooth, uniform weld seams, improving aesthetics.

[0056] Optionally, refer to Figure 3 As shown, the A-pillar outer panel 52 also includes an outer panel middle side connector 524, which is connected to the middle side of the A-pillar outer panel body 521 in the front-rear direction, and the outer panel middle side connector 524 is used to connect with the front crossbeam 6 of the roof.

[0057] In this embodiment, by providing a middle-side connector 524 in the outer panel, the connection between the A-pillar outer panel body 521 and the front roof crossbeam 6 can be strengthened. Furthermore, the middle-side connector 524 can effectively disperse the force from the front roof crossbeam 6, preventing excessive load on a single area and reducing the risk of localized deformation. Through this middle-side connector 524, the force on the front roof crossbeam 6 can be transferred to the A-pillar outer panel 52, which can then transfer the force to the lower A-pillar reinforcing plate 2 and the B-pillar 4, effectively dispersing the force.

[0058] Optionally, the outer panel middle joint 524, the A-pillar outer panel body 521, the outer panel front joint 522, and the outer panel rear joint 523 are integrally formed. This can effectively improve the structural strength and rigidity of the A-pillar outer panel 52, thereby better dispersing the forces generated in collisions and other situations, and improving safety performance.

[0059] In addition, regarding the thickness of the outer panel 52 of the A-pillar, the thickness of the plate material of the middle side joint 524 of the outer panel can be greater than the thickness of the plate beam in other areas; for example, the thickness of the plate material of the middle side joint 524 of the outer panel can be 1.8mm, and the thickness of the plate material in other areas of the outer panel 52 of the A-pillar can be 1.4mm, but this disclosure does not limit the thickness of the plate material of the outer panel 52 of the A-pillar.

[0060] In one implementation, reference is made to Figure 3 As shown, the outer panel middle side connector 524 is connected to the side of the A-pillar outer panel body 521 that is close to the interior of the vehicle in the left and right direction. The outer panel middle side connector 524 protrudes from the A-pillar outer panel body 521 in the left and right direction and is used to extend toward the front crossbeam 6 of the roof.

[0061] In this embodiment, firstly, by making the middle side joint 524 of the outer panel protrude from the A-pillar outer panel body 521 in the left-right direction and extend toward the front crossbeam 6 of the roof, the rigidity and stability of the connection between the front crossbeam 6 of the roof and the A-pillar 5 can be increased.

[0062] Optionally, the size of the outer panel mid-side connector 524 protruding from the A-pillar outer panel body in the left-right direction is between 50mm and 80mm. For example, the size of the outer panel mid-side connector 524 protruding from the A-pillar outer panel body in the left-right direction can be 50mm; or, the size of the outer panel mid-side connector 524 protruding from the A-pillar outer panel body in the left-right direction can be 70mm; or, the size of the outer panel mid-side connector 524 protruding from the A-pillar outer panel body in the left-right direction can be 80mm; however, this disclosure does not limit the size of the outer panel mid-side connector 524 protruding from the A-pillar outer panel body in the left-right direction.

[0063] This disclosure also provides an A-pillar 5, which includes the aforementioned A-pillar outer panel 52.

[0064] This disclosure also provides a vehicle body structure including the aforementioned A-pillar 5.

[0065] This disclosure also provides a vehicle that includes the aforementioned body structure.

[0066] Other embodiments of this disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of this disclosure. This application is intended to cover any variations, uses, or adaptations of this disclosure that follow the general principles of this disclosure and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this disclosure are indicated by the following claims.

[0067] It should be understood that this disclosure is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.

Claims

1. An A-pillar outer panel, characterized in that, The A-pillar outer panel includes the A-pillar outer panel body, the front connector of the outer panel, and the rear connector of the outer panel. The front connector of the outer panel is connected to the front side of the outer panel body of the A-pillar and is used to connect to the upper side of the lower reinforcing plate of the A-pillar; the rear connector of the outer panel is connected to the rear side of the outer panel body of the A-pillar and is used to connect to the upper side of the B-pillar. The A-pillar outer panel body, the front connector of the outer panel, and the rear connector of the outer panel are integrally formed.

2. The A-pillar outer panel according to claim 1, characterized in that, The lower edge of the front joint of the outer panel is smoothly connected to the lower edge of the A-pillar outer panel body to define the first rounded corner; The front connector of the outer panel includes a first connector edge away from the body of the outer panel of the A-pillar, and the first connector edge is used to connect with the upper edge of the lower reinforcing plate of the A-pillar; Wherein, the rear seam end of the first joint edge and the upper edge of the A-pillar lower reinforcing plate is located below the first rounded corner.

3. The A-pillar outer panel according to claim 2, characterized in that, The front joint of the outer panel gradually widens in the direction away from the body of the outer panel of the A-pillar, and the edge of the first joint extends downward at an angle from front to back.

4. The A-pillar outer panel according to claim 2, characterized in that, The edge of the first joint is used to connect with the upper edge of the lower reinforcing plate of the A-pillar by laser welding.

5. The A-pillar outer panel according to claim 1, characterized in that, The rear connector of the outer panel is connected to the lower edge of the A-pillar outer panel body and extends downward; The front edge of the rear joint of the outer panel is smoothly connected to the lower edge of the A-pillar outer panel body to define the second rounded corner; The rear connector of the outer panel includes a second connector edge away from the body of the outer panel of the A-pillar, and the second connector edge is used to connect with the upper edge of the outer panel of the B-pillar. Wherein, the front seam end of the second joint edge and the upper edge of the B-pillar outer panel is located below the second rounded corner.

6. The A-pillar outer panel according to claim 5, characterized in that, The second joint edge is used to connect with the upper edge of the B-pillar outer panel by laser welding.

7. The A-pillar outer panel according to claim 1, characterized in that, The A-pillar outer panel also includes a middle side connector, which is connected to the middle side of the A-pillar outer panel body in the front-rear direction, and is used to connect with the front crossbeam of the roof.

8. The A-pillar outer panel according to claim 7, characterized in that, The outer panel middle side joint, the A-pillar outer panel body, the outer panel front side joint, and the outer panel rear side joint are integrally formed.

9. The A-pillar outer panel according to claim 7, characterized in that, The outer panel middle side connector is connected to the side of the A-pillar outer panel body that is closer to the vehicle interior in the left and right direction. The outer panel middle side connector protrudes from the A-pillar outer panel body in the left and right direction and is used to extend toward the front crossbeam of the roof.

10. The A-pillar outer panel according to claim 7, characterized in that, The side joint of the outer panel protrudes from the body of the A-pillar outer panel by a distance between 50mm and 80mm in the left and right directions.

11. An A-pillar, characterized in that, The A-pillar includes the A-pillar outer panel as described in any one of claims 1-10.

12. A vehicle body structure, characterized in that, The vehicle body structure includes the A-pillar as described in claim 11.

13. A vehicle, characterized in that, The vehicle includes the body structure as described in claim 12.