Automatic stacking device for battery plates

The automatic alignment and precise stacking of solar panels are achieved through a gear rack and spring support plate structure, which solves the problem of misalignment of solar panels and improves the service life and production efficiency of the battery pack.

CN224171763UActive Publication Date: 2026-04-28HENAN JINGNENG ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN JINGNENG ENERGY CO LTD
Filing Date
2025-05-30
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing battery plate stacking devices cannot be aligned during transportation, resulting in misaligned battery plates, increased mechanical stress, and reduced battery pack life.

Method used

The pusher plate is driven to move back and forth in a cyclic manner by a gear and rack mechanism to ensure that the solar panels are aligned during the transportation process, and the precise stacking of the solar panels is achieved by using a spring and support plate structure.

Benefits of technology

It effectively prevents solar panel positioning deviation, improves stacking accuracy, reduces worker labor intensity, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224171763U_ABST
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Abstract

The utility model discloses an automatic stacking device for battery polar plates, which relates to the technical field of battery manufacturing and comprises a fixing plate, a conveying device is fixedly connected to the outer wall of the fixing plate, a centering mechanism is arranged on the fixing plate, a stacking mechanism is arranged on the fixing plate, and the conveying device is fixedly connected to the outer wall of the fixing plate. The centering mechanism comprises a second fixing plate fixedly connected to the outer wall of the conveying device, the pushing plate is arranged, the motor is started firstly, the rotating shaft is made to rotate, the conveying device is driven to convey battery panels, a first bevel gear is driven to rotate while the rotating shaft rotates, and therefore a second bevel gear is driven to rotate; and when a bevel gear II rotates, a rotating shaft II is driven to rotate, and then a belt pulley I is driven to rotate, so that the position of the battery panel conveyed on the conveying device is centered through a push plate, and the situation that the position of the battery panel deviates during subsequent stacking operation, and consequently the subsequent stacking operation has errors is prevented.
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Description

Technical Field

[0001] This utility model belongs to the field of battery manufacturing technology, and in particular relates to an automatic battery plate stacking device. Background Technology

[0002] Battery plates are one of the core components of a battery and are widely used in various types of batteries, especially lead-acid batteries and lithium batteries. Battery plates are usually composed of positive plates and negative plates, and their function is to provide the electrochemical reaction surface of the battery and participate in the battery's discharge and charging process.

[0003] According to the published patent CN217675573U, a continuous battery plate stacking device includes a conveyor belt, a tray fixed on the bottom plate of the conveyor hopper, the upper end of the tray tilting to the right, the conveyor belt rotating in contact with the upper end of the tray, a baffle fixed inside the conveyor hopper on the left side of the tray, a rear motor fixed at the rear end of the conveyor hopper, the output shaft of the rear motor passing through the rear side wall of the conveyor hopper, a rotating roller fixed on the output shaft of the rear motor inside the conveyor hopper, through holes on the bottom plate of the conveyor hopper on the left side of the tray, a photoelectric counter fixed on the left side wall of the conveyor hopper, the sensing end of the photoelectric counter located in the through hole, a stacking hopper fixed at the lower end of the conveyor hopper, the upper end and front end of the stacking hopper open, and a triangular prism fixed inside the lower right corner of the stacking hopper. This invention enables automatic stacking of the slit plates, improving work efficiency, reducing labor intensity, and ensuring the quantity of stacked plates. However, it still has the following shortcomings:

[0004] The current mechanism does not align the positions of the solar panels on the conveyor before stacking them. Since each solar panel may be in a different position on the conveyor, this may result in misalignment of the stacked solar panels, increasing the mechanical stress on the battery pack and affecting its lifespan. Therefore, we propose an automatic stacking device for battery plates. Utility Model Content

[0005] The purpose of this invention is to provide an automatic battery plate stacking device. When the gear rotates, it drives another rack to move in the opposite direction to the previous rack. As the rack moves, it drives the push plate to move in a cyclical manner, which solves the problem that each battery plate may be in a different position on the conveying device.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is an automatic battery plate stacking device, including a fixed plate, a conveying device fixedly connected to the outer wall of the fixed plate, a centering mechanism provided on the fixed plate, and a stacking mechanism provided on the fixed plate.

[0008] The centering mechanism includes a fixed plate two fixedly connected to the outer wall of the conveying device. A motor is fixedly connected to the outer wall of the fixed plate two. The output shaft of the motor is fixedly connected to a rotating shaft via a coupling. A bevel gear one is fixedly connected to the outer wall of the rotating shaft. A bevel gear two meshes with the outer wall of the bevel gear one. A rotating shaft two is fixedly connected to the outer wall of the bevel gear two. A pulley one is fixedly connected to the outer wall of the rotating shaft two. A belt is driven through the outer wall of the pulley one. A pulley two is driven through the end of the belt away from the pulley one. A fixed shaft is fixedly connected to the inner wall of the pulley two. A disc is fixedly connected to the outer wall of the fixed shaft. A sliding shaft is fixedly connected to the outer wall of the disc.

[0009] Furthermore, a limiting block is slidably connected to the outer wall of the sliding shaft, a rack is fixedly connected to the outer wall of the limiting block, a gear meshes with the outer wall of the rack, and a push plate is fixedly connected to the outer wall of the rack.

[0010] Furthermore, the outer wall of the rotating shaft is rotatably connected to the inner wall of the fixed plate, two racks are provided, and the outer wall of the rotating shaft is fixedly connected to the outer wall of the conveying device.

[0011] Furthermore, the stacking mechanism includes a housing fixedly connected to the outer wall of the fixed plate, a T-shaped groove is provided inside the housing, a support plate is slidably connected to the inner wall of the T-shaped groove, and the outer wall of the support plate is slidably connected to the inner wall of the housing.

[0012] Furthermore, a groove is provided inside the housing, and a sliding shaft is fixedly connected to the inner wall of the groove.

[0013] Furthermore, the outer wall of the sliding shaft is slidably connected to the inner wall of the support plate, and a spring is fixedly connected to the outer wall of the support plate.

[0014] Furthermore, the end of the spring away from the support plate is fixedly connected to the inner wall of the groove, and the sliding shaft is located inside the spring.

[0015] Furthermore, a sliding shaft two is slidably connected to the inner wall of the housing, a push plate two is fixedly connected to the outer wall of the sliding shaft two, and a door panel is hinged to the inner wall of the housing.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model, by setting a push plate, first starts the motor, causing the rotating shaft to rotate, which drives the conveying device to transport the solar panels. At the same time as the rotating shaft rotates, it drives the first bevel gear to rotate, which in turn drives the second bevel gear to rotate. When the second bevel gear rotates, it drives the second rotating shaft to rotate, which in turn drives the first pulley to rotate. This mechanism, through the push plate, centers the position of the solar panels transported on the conveying device, preventing the solar panels from being misaligned during subsequent stacking operations, which could lead to errors in the subsequent stacking operations.

[0018] 2. This utility model incorporates a spring. When the conveying device transports the solar panel into the housing, the solar panel is initially positioned on the support plate. Then, the T-shaped chute limits the movement of the support plate. Due to the weight of the solar panel itself, it compresses the support plate, thereby compressing the spring and causing the support plate to descend. This mechanism allows the solar panels to be stacked. Once stacked, they can be manually pushed out, saving time and effort and improving the overall efficiency of the production line.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the push plate structure of this utility model;

[0023] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0024] Figure 4 This is a schematic diagram of the support plate structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the push plate structure of this utility model;

[0026] Figure 6 This is a schematic diagram of the conveying device of this utility model.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 101. Fixed plate; 102. Conveying device; 2. Centering mechanism; 201. Fixed plate two; 202. Motor; 203. Rotating shaft; 205. Bevel gear two; 206. Rotating shaft two; 207. Belt pulley one; 208. Belt; 209. Belt pulley two; 210. Fixed shaft; 211. Disc; 212. Sliding shaft; 213. Limiting block; 214. Rack; 215. Gear; 216. Push plate; 217. Bevel gear one; 3. Stacking mechanism; 301. Housing; 302. T-shaped slide; 303. Support plate; 304. Groove; 305. Sliding shaft three; 306. Spring; 307. Sliding shaft two; 308. Push plate two; 309. Door panel. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6 As shown, this utility model is an automatic battery plate stacking device, including a fixed plate 101, a conveying device 102 fixedly connected to the outer wall of the fixed plate 101, a centering mechanism 2 provided on the fixed plate 101, and a stacking mechanism 3 provided on the fixed plate 101.

[0031] The centering mechanism 2 includes a fixed plate 201 fixedly connected to the outer wall of the conveying device 102. A motor 202 is fixedly connected to the outer wall of the fixed plate 201. The output shaft of the motor 202 is fixedly connected to a rotating shaft 203 via a coupling. A bevel gear 217 is fixedly connected to the outer wall of the rotating shaft 203. By starting the motor 202, the rotating shaft 203 is driven to rotate. When the rotating shaft 203 rotates, it drives the bevel gear 217 to rotate. A bevel gear 205 meshes with the outer wall of the bevel gear 217. A rotating shaft 206 is fixedly connected to the outer wall of shaft 205. A pulley 207 is fixedly connected to the outer wall of shaft 206. A belt 208 is driven to the outer wall of pulley 207. A bevel gear 205 is provided; as bevel gear 205 rotates, it drives shaft 206 to rotate, which in turn drives pulley 207 to rotate. A second pulley 209 is driven to the end of belt 208 furthest from pulley 207. A fixed shaft 210 is fixedly connected to the inner wall of pulley 209, and a disc 211 is fixedly connected to the outer wall of the fixed shaft 210. A sliding shaft 212 is fixedly connected to the outer wall of the disc 211. By setting a belt 208, when the belt 208 moves, it drives pulley 209 to rotate, thereby driving the fixed shaft 210 to rotate. When the fixed shaft 210 rotates, it drives the disc 211 to rotate, which in turn drives the sliding shaft 212 to perform circular motion. A limit block 213 is slidably connected to the outer wall of the sliding shaft 212. A rack 214 is fixedly connected to the outer wall of the limiting block 213. A gear 215 meshes with the outer wall of the rack 214. A push plate 216 is fixedly connected to the outer wall of the rack 214. By setting the push plate 216, the position of each battery panel located above the conveying device 102 can be kept consistent, which is beneficial for subsequent stacking of battery panels. The outer wall of the rotating shaft 203 is rotatably connected to the inner wall of the fixed plate 201. There are two racks 214. The outer wall of the rotating shaft 203 is fixedly connected to the outer wall of the conveying device 102.

[0032] The stacking mechanism 3 includes a housing 301 fixedly connected to the outer wall of the fixed plate 101. A T-shaped groove 302 is provided inside the housing 301. A support plate 303 is slidably connected to the inner wall of the T-shaped groove 302. The outer wall of the support plate 303 is slidably connected to the inner wall of the housing 301. By setting the T-shaped groove 302, the position of the support plate 303 can be limited to prevent the position of the support plate 303 from deviating during the movement. A groove 304 is provided inside the housing 301. A sliding shaft 305 is fixedly connected to the inner wall of the groove 304. The outer wall of the sliding shaft 305 is slidably connected to the inner wall of the support plate 303. A spring 306 is fixedly connected to the outer wall of the support plate 303. By setting the spring 306, when the support plate 303 is gradually transported by the battery panel, the pressure it receives will gradually increase, so the spring 306 will also be gradually compressed, causing the position of the support plate 303 to be lowered.

[0033] One end of spring 306 away from support plate 303 is fixedly connected to the inner wall of groove 304. Sliding shaft 305 is located inside spring 306. Sliding shaft 2 307 is slidably connected to the inner wall of housing 301. Push plate 2 308 is fixedly connected to the outer wall of sliding shaft 2 307. Door panel 309 is hinged to the inner wall of housing 301. By setting door panel 309, opening door panel 309, manually pushing sliding shaft 2 307, driving push plate 2 308 to move, and pushing the stacked solar panels out from the position of door panel 309.

[0034] One specific application of this embodiment is:

[0035] First, the motor 202 is started, causing the rotating shaft 203 to rotate, which drives the conveyor device 102 to transport the solar panels. Simultaneously, the rotation of the rotating shaft 203 drives the first bevel gear 217 to rotate, which in turn drives the second bevel gear 205 to rotate. When the second bevel gear 205 rotates, it drives the second rotating shaft 206 to rotate, which in turn drives the first pulley 207 to rotate. When the first pulley 207 rotates, it drives the belt 208 to move. When the belt 208 moves, it drives the second pulley 209 to rotate, which in turn drives the fixed shaft 210. The mechanism rotates, causing the fixed shaft 210 to rotate, which in turn drives the disc 211 to rotate, which in turn drives the sliding shaft 212 to rotate. As the sliding shaft 212 rotates, it drives the limiting block 213 to move cyclically, which in turn drives the rack 214 to move, thereby driving the gear 215 to rotate. As the gear 215 rotates, it drives another rack 214 to move in the opposite direction to the previous rack 214. As the rack 214 moves, it drives the push plate 216 to move cyclically. This mechanism, through the push plate 216, enables the output... The solar panels conveyed on the conveying device 102 are centered to prevent positional deviations during subsequent stacking operations, which could lead to errors. When the conveying device 102 conveys the solar panels into the housing 301, the panels initially rest on the support plate 303. The T-shaped chute 302 then limits the movement of the support plate 303. Due to the weight of the solar panels, they compress the support plate 303, causing the spring 306 to compress and lower the support plate 303. This process continues until the solar panels are fully conveyed. When the solar panels are stacked, the spring 306 is continuously compressed, and the position of the support plate 303 also continues to descend. When the position of the support plate 303 descends to the bottom of the housing 301, the support plate 303 is already full of solar panels. At this time, the door panel 309 is opened, and the sliding shaft 307 is manually pushed to move the push plate 308, pushing the stacked solar panels out from the position of the door panel 309 for subsequent operations. This mechanism can stack solar panels, and after stacking, they can be manually pushed out, saving time and effort and improving the overall efficiency of the production line.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic battery plate stacking device, comprising a fixing plate (101), characterized in that: A conveying device (102) is fixedly connected to the outer wall of the fixed plate (101), a centering mechanism (2) is provided on the fixed plate (101), and a stacking mechanism (3) is provided on the fixed plate (101); The centering mechanism (2) includes a fixing plate two (201) fixedly connected to the outer wall of the conveying device (102). A motor (202) is fixedly connected to the outer wall of the fixing plate two (201). The output shaft of the motor (202) is fixedly connected to a rotating shaft (203) via a coupling. A bevel gear one (217) is fixedly connected to the outer wall of the rotating shaft (203). A bevel gear two (205) meshes with the outer wall of the bevel gear one (217). A rotating shaft two (205) is fixedly connected to the outer wall of the bevel gear two (205). 06), a pulley (207) is fixedly connected to the outer wall of the rotating shaft (206), a belt (208) is driven to the outer wall of the pulley (207), a pulley (209) is driven to the end of the belt (208) away from the pulley (207), a fixed shaft (210) is fixedly connected to the inner wall of the pulley (209), a disc (211) is fixedly connected to the outer wall of the fixed shaft (210), and a sliding shaft (212) is fixedly connected to the outer wall of the disc (211).

2. The automatic battery plate stacking device according to claim 1, characterized in that, The sliding shaft (212) is slidably connected to a limiting block (213) on its outer wall. A rack (214) is fixedly connected to the outer wall of the limiting block (213). A gear (215) meshes with the outer wall of the rack (214). A push plate (216) is fixedly connected to the outer wall of the rack (214).

3. The automatic battery plate stacking device according to claim 2, characterized in that, The outer wall of the rotating shaft (203) is rotatably connected to the inner wall of the fixed plate (201), and two racks (214) are provided. The outer wall of the rotating shaft (203) is fixedly connected to the outer wall of the conveying device (102).

4. The automatic battery plate stacking device according to claim 1, characterized in that, The stacking mechanism (3) includes a housing (301) fixedly connected to the outer wall of the fixed plate (101). A T-shaped groove (302) is provided inside the housing (301). A support plate (303) is slidably connected to the inner wall of the T-shaped groove (302). The outer wall of the support plate (303) is slidably connected to the inner wall of the housing (301).

5. The automatic battery plate stacking device according to claim 4, characterized in that, The housing (301) has a groove (304) inside, and a sliding shaft (305) is fixedly connected to the inner wall of the groove (304).

6. The automatic battery plate stacking device according to claim 5, characterized in that, The outer wall of the sliding shaft (305) is slidably connected to the inner wall of the support plate (303), and a spring (306) is fixedly connected to the outer wall of the support plate (303).

7. The automatic battery plate stacking device according to claim 6, characterized in that, The end of the spring (306) away from the support plate (303) is fixedly connected to the inner wall of the groove (304), and the sliding shaft (305) is located inside the spring (306).

8. The automatic battery plate stacking device according to claim 4, characterized in that, The inner wall of the housing (301) is slidably connected to a sliding shaft two (307), the outer wall of the sliding shaft two (307) is fixedly connected to a push plate two (308), and the inner wall of the housing (301) is hinged to a door panel (309).

Citation Information

Patent Citations

  • Continuous pole plate stacking device for battery

    CN217675573U