Extra-heavy aluminum alloy keel down-mounting connecting system

By using the closed-loop structure and slot design of the aluminum alloy keel, the complex and inconvenient installation of the existing ceiling keel structure is solved, simplifying installation and maintenance, reducing costs and improving safety, and making it suitable for the rapid transformation of clean rooms.

CN224173592UActive Publication Date: 2026-04-28CHANNEL SYST SHANGHAI
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANNEL SYST SHANGHAI
Filing Date
2025-04-25
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The existing heavy-duty ceiling keel structure is poorly designed, uses steel for complex and expensive connections, is inconvenient to install and maintain, affects the construction cycle and cost, and is inconvenient to modify in cleanrooms.

Method used

The aluminum alloy keel is designed with a closed U-shaped structure, using upper and lower slots and a slot structure. It is connected by placement screws and anti-reverse nuts, which simplifies installation and maintenance. High-strength aluminum alloy material is used to improve safety and convenience.

Benefits of technology

It simplifies the installation and maintenance process, reduces the construction cycle and labor costs, improves the strength and safety of the keel connection, and adapts to the rapid transformation needs of cleanrooms.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224173592U_ABST
    Figure CN224173592U_ABST
Patent Text Reader

Abstract

The utility model discloses an extra-heavy aluminum alloy keel bottom-mounted connecting system which comprises a keel body, and the keel body is arranged to be of a closed square structure. An upper notch is formed in the upper portion of the keel body and connected with the horizontal adjusting structure through a connecting piece. The bottom of the keel body is provided with a lower notch used for clamping a connecting piece, and the two sides of the upper notch are provided with clamping groove structures used for clamping a supporting piece. Placing type screws are arranged in the upper notches and the lower notches and are connected with retaining nuts, so that mounting can be completed by assembling a plurality of pairs of keel frames on the ground through simple tools and lifting the keel frames through a lifting machine, and mounting and maintenance are simple; during maintenance, only relevant accessories need to be disassembled, and then disassembly, replacement or maintenance can be completed; the cutting and splicing process is simple, materials are extruded, cut and preliminarily machined in a factory and then assembled on a construction site, the construction period is short, the technical requirements for workers are relatively low, and therefore the labor cost and the machining cost can be reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of keel connection technology, and in particular to an ultra-heavy-duty aluminum alloy keel under-mount connection system. Background Technology

[0002] According to market research and surveys, the ultra-heavy-duty ceiling joist systems currently used in the market, capable of supporting more than 1000 kg / m², have the following shortcomings in structural design, installation, maintenance, and use:

[0003] 1. Some load-bearing ceiling structures used in the market have non-standard and unreasonable structural designs that do not fully consider the premise of safe use. The keel materials are lightweight and the wall thickness is thin, which brings certain hidden dangers to the safety, quality and subsequent use of the project.

[0004] 2. Most of the connections used in the market are made of steel. The processing and installation of the connectors are complicated and require shearing, punching, bending, and surface processing, which prolongs the manufacturing and installation cycle, increases the unit price of the products, and makes the ceiling very heavy, which affects the load-bearing capacity of the factory design and also affects the cost of the factory.

[0005] 3. The usage method is relatively simple and does not fully consider the addition or removal of facilities and equipment during the use of cleanrooms. When modifications are needed, the dismantling and installation are inconvenient and difficult to complete.

[0006] 4. Installation and daily maintenance are inconvenient. Cleanroom installation is usually in the final stage of the entire project and is carried out simultaneously with the factory's facilities and equipment. Therefore, it requires a short construction period, fast speed, and quick and easy dismantling and installation during daily use.

[0007] Therefore, designing a simple and easy-to-install ultra-heavy-duty aluminum alloy keel under-mount connection system has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0008] In view of the shortcomings or deficiencies of the prior art, the technical problem to be solved by this utility model is to provide an ultra-heavy-duty aluminum alloy keel under-mount connection system.

[0009] To solve the above-mentioned technical problems, this application provides the following technical solution:

[0010] A heavy-duty aluminum alloy keel under-mount connection system includes:

[0011] The keel body is configured as a closed square structure;

[0012] The upper part of the keel body is provided with an upper groove, which is connected to the horizontal adjustment structure through a connector;

[0013] The bottom of the keel body is provided with a lower groove for connecting parts to be engaged, and the two sides of the upper groove are provided with slot structures for engaging support parts.

[0014] Furthermore, the upper groove and / or the lower groove are provided with an anti-slip structure.

[0015] Furthermore, one end of the support member is bent and inserted into the slot structure, and the other end of the support member is set close to one side of the keel body.

[0016] Furthermore, the bottom of the support member is bent at 90° and adjacent support members are spliced ​​together to form a continuous groove for placing ceiling panels.

[0017] Furthermore, the outer side of the slot structure is provided with an arc-shaped opening.

[0018] Furthermore, the connector uses a T-bolt, and a flange lock nut is fitted onto the T-bolt.

[0019] Furthermore, the keel body is made of aluminum alloy and has an oxide coating on its surface.

[0020] Compared with the prior art, this application has the following technical effects:

[0021] In this application, both the upper and lower slots contain placement screws, which, when connected to anti-reverse nuts, allow for easy assembly of multiple keel frames on the ground using only simple tools. Installation can then be completed by lifting the frames with a lift, simplifying installation and maintenance. Maintenance only requires removing relevant parts for disassembly, replacement, or repair. The cutting and assembly process is straightforward; materials are extruded and cut, undergoing preliminary processing in the factory before on-site assembly. This results in a short construction period and relatively low skill requirements for workers, thus reducing labor and processing costs. Furthermore, the keel body is made of high-strength aluminum alloy, which enhances the strength of the keel connectors, ensuring safety and convenience during installation and use. Attached Figure Description

[0022] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0023] Figure 1 : A schematic diagram of the structure of an ultra-heavy-duty aluminum alloy keel lower connection system according to an embodiment of this application;

[0024] Figure 2 : A partial enlarged view of part A of an embodiment of this application;

[0025] Figure 3 : A side view of a keel under-mount connection system according to an embodiment of this application;

[0026] Figure 4 : A side view of a keel structure according to an embodiment of this application. Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0028] If the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0029] like Figures 1 to 4 As shown in this embodiment, a heavy-duty aluminum alloy keel under-mount connection system includes:

[0030] The keel body 1 is designed in a closed U-shape to fully consider the load-bearing requirements, prevent cracking due to load, and meet the design requirements for load-bearing capacity.

[0031] The upper part of the keel body 1 is provided with an upper groove 2, which is connected to the horizontal adjustment structure 4 through a connector; in order to strengthen the connection, a reinforcing piece 41 is placed at the connection between the horizontal adjustment structure 4 and the upper groove 2.

[0032] The bottom of the keel body 1 is provided with a lower groove 3 for connecting parts to be engaged, and the upper groove 2 has groove structures 6 on both sides for engaging support parts 8. Both the upper groove 2 and the lower groove 3 contain placement screws, which are connected with anti-reverse nuts. With only simple tools, multiple keel frames can be assembled on the ground and lifted by a lift to complete the installation. Installation and maintenance are simple. During maintenance, only the relevant parts need to be removed to complete disassembly, replacement or repair. The cutting and assembly process is simple. The materials are extruded and cut, and after preliminary processing in the factory, they can be assembled on the construction site. The construction cycle is short, and the technical requirements for workers are relatively low, thereby reducing labor and processing costs.

[0033] Furthermore, in this embodiment, the upper groove 2 and / or the lower groove 3 are provided with an anti-slip structure.

[0034] Furthermore, in this embodiment, one end of the support member 8 is bent and inserted into the slot structure 6, and the other end of the support member 8 is set close to one side of the keel body 1.

[0035] Furthermore, in this embodiment, to facilitate the installation of ceiling panels within the frame of the keel and to allow people to walk on top, the bottom of the support member 8 is bent at 90° and adjacent support members 8 are spliced ​​together to form a continuous groove 9 for placing ceiling panels.

[0036] Furthermore, in this embodiment, the outer side of the slot structure 6 is provided with an arc-shaped opening.

[0037] Furthermore, in this embodiment, the connector 7 is a T-bolt, and a flange anti-reverse nut is fitted onto the T-bolt. To simplify the installation process, the upper slot 2 adopts a flat, small-opening slot design to facilitate the insertion of the T-bolt. After rotating to a certain angle, the anti-reverse nut is tightened at the top.

[0038] Furthermore, in this embodiment, the keel body 1 is made of aluminum alloy and has an oxide layer coated on its surface. The keel body 1 is made of high-strength aluminum alloy, which helps to strengthen the keel connectors and plays a safe and convenient role in installation and use.

[0039] Compared with the prior art, this application has the following technical effects:

[0040] In this application, both the upper and lower slots contain placement screws, which, when connected to anti-reverse nuts, allow for easy assembly of multiple keel frames on the ground using only simple tools. Installation can then be completed by lifting the frames with a lift, simplifying installation and maintenance. Maintenance only requires removing relevant parts for disassembly, replacement, or repair. The cutting and assembly process is straightforward; materials are extruded and cut, undergoing preliminary processing in the factory before on-site assembly. This results in a short construction period and relatively low skill requirements for workers, thus reducing labor and processing costs. Furthermore, the keel body is made of high-strength aluminum alloy, which enhances the strength of the keel connectors, ensuring safety and convenience during installation and use.

[0041] The above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. The preferred embodiments have been described in detail. Those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this application without departing from the spirit and scope of the technical solutions of this application, and all such modifications and substitutions should be covered within the scope of the claims of this application.

Claims

1. An ultra-heavy gauge aluminum joist down connection system, characterized by, include: The keel body is configured as a closed square structure; The upper part of the keel body is provided with an upper groove, which is connected to the horizontal adjustment structure through a connector; The bottom of the keel body is provided with a lower groove for connecting parts to be engaged, and the two sides of the upper groove are provided with slot structures for engaging support parts.

2. The super-heavyweight aluminum alloy joist down connection system according to claim 1, wherein, The upper groove and / or the lower groove are provided with an anti-slip structure.

3. The super-heavy gauge aluminum extrusion undermount connection system of any one of claims 1 or 2, wherein, One end of the support member is bent and inserted into the slot structure, and the other end of the support member is set close to one side of the keel body.

4. The super heavy weight aluminum alloy joist down connection system according to claim 3, wherein, The bottom of the support member is bent at 90° and adjacent support members are spliced ​​together to form a continuous groove for placing ceiling panels.

5. The super heavy weight aluminum alloy joist down connection system according to claim 4, wherein, The outer side of the card slot structure is provided with an arc-shaped opening.

6. The super heavy weight aluminum alloy joist down connection system according to claim 5, wherein, The connector uses a T-bolt, and a flange lock nut is fitted onto the T-bolt.

7. The ultra-heavy-duty aluminum alloy keel under-mount connection system according to any one of claims 4 to 6, characterized in that, The keel body is made of aluminum alloy and has an oxide coating on its surface.