Digging and anchoring intelligent cutting device assisted by multi-parameter sensor

Abstract

The utility model relates to the technical field of heading machines, in particular to a multi-parameter sensor assisted digging and anchoring intelligent cutting device which comprises a first filter screen, a first shell and a second filter screen, the top of the first shell is provided with a cutting device body, the first filter screen is inserted into the first shell through a first insertion hole, and the second filter screen is inserted into the second shell through a second insertion hole. A first fixing rod is movably installed in the position, below the first filter screen, of the interior of the first shell, first fan blades are installed on the outer side of the first fixing rod in an annular array mode, a second shell is installed above the cutting device body, the second filter screen is inserted into the interior of the second shell through a second insertion hole, and a second fixing rod is movably installed in the position, above the second filter screen, of the interior of the second shell. And fan blades II are mounted on the outer side of the fixed rod II in an annular array. The cutting device has the advantages that when the cutting device body is operated, clean air can be blown to the surface of the cutting device body, and dust and other impurities are prevented from being attached to the surface of the cutting device body to affect heat dissipation of the cutting device body.

Description

Technical Field

[0001] This utility model relates to the field of tunneling machine technology, specifically to a multi-parameter sensor-assisted intelligent tunneling and anchoring cutting device. Background Technology

[0002] A tunneling machine (TBM) is a type of mechanical equipment used in underground construction engineering and mining. It is typically used for excavating tunnels, shafts, or mine shafts. These machines can perform rock drilling, excavation, and transportation operations underground, improving construction efficiency and reducing labor costs. They are commonly used in large-scale engineering projects. The TBM multi-parameter sensor-assisted intelligent cutting device is a highly advanced piece of equipment. It combines data from multiple sensors on the TBM and uses artificial intelligence technology for analysis and processing, thereby achieving intelligent cutting functionality. It monitors various key parameters such as rock hardness, tunneling speed, and vibration, and automatically... The device dynamically adjusts the operation mode of the tunneling machine to improve work efficiency and ensure work safety. It helps reduce human error, improves work accuracy, and enhances the machine's adaptability and stability in complex environments. It deeply analyzes key parameters such as the peak load and its fluctuation range captured during the cutting operation, enabling fine adjustment of the tunneling machine's cutting parameters to adapt to different cutting load conditions. When encountering high-hardness rock during the cutting process, the electro-hydraulic control unit immediately activates the adaptive adjustment mechanism, intelligently reducing the rotation speed of the cutting head to reduce ineffective wear and energy consumption caused by high-speed impact, increase cutting force, and achieve efficient and precise cutting operations.

[0003] When using a tunneling machine with multi-parameter sensor-assisted intelligent cutting device, dust and other impurities may adhere to the surface. This is because a large amount of dust and gravel particles are often generated during mining operations. These particles may settle on the surface of the device. The presence of dust and other impurities may affect the device's sensors and mechanical components, leading to problems such as decreased sensor accuracy and accelerated wear of mechanical components. In addition, dust may also block ventilation openings or affect heat dissipation, increasing equipment temperature and ultimately affecting the normal operation and lifespan of the equipment. Utility Model Content

[0004] The purpose of this invention is to provide a multi-parameter sensor-assisted intelligent cutting device for excavation and anchoring. When operating the cutting device body, it can blow clean air onto the surface of the cutting device body, avoiding dust and other impurities from adhering to the surface of the cutting device body and affecting the heat dissipation of the cutting device body. This solves the problem of dust easily accumulating on the surface of the cutting device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-parameter sensor-assisted intelligent cutting device for excavation and anchoring, comprising a filter screen one, a housing one, and a filter screen two. The cutting device body is mounted on the top of the housing one, and an insertion hole one is opened on the side of the housing one. The filter screen one is inserted into the housing one through the insertion hole one. A fixing rod one is movably installed inside the housing one below the filter screen one. Fan blades one are installed in a circular array on the outer side of the fixing rod one. The housing two is mounted above the cutting device body, and an insertion hole two is opened on the side of the housing two. The filter screen two is inserted into the housing two through the insertion hole two. A fixing rod two is movably installed inside the housing two above the filter screen two. Fan blades two are installed in a circular array on the outer side of the fixing rod two. A connecting rod is movably installed on the front side of the cutting device body.

[0006] When using the multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring in this technical solution, the fixing frame is fixed inside the control room using bolts and other tools through the fixing holes of the fixing frame. The fixing frame fixes the housing. The power cord and data cord are inserted into the power plug and data plug respectively to provide power and detection data to the cutting device body. The cutting device body analyzes the detection data through the internal analysis mechanism. The controller provides operation to the cutting device body. The motor drives the gear plate to rotate through the transmission structure. The gear plate drives the connecting rod to rotate through the gear ring. When the connecting rod rotates, it drives the fixed rod to rotate through belt one. The fixed rod one drives the fan blade one to rotate. The fan blade one accelerates the downward flow of air inside the housing one. The filter screen one inside the housing one adsorbs dust in the air. The connecting rod drives the fixed rod two to rotate through belt two. The fixed rod two drives the fan blade two to rotate. The fan blade two accelerates the downward flow of air inside the housing two. The filter screen two inside the housing two adsorbs dust in the air. The fan blade one and fan blade two accelerate the air circulation near the cutting device body to prevent dust from adhering to the surface of the cutting device body.

[0007] Preferably, brackets are installed on both the left and right sides of the top of the housing, and the opposite ends of the two brackets are fixedly connected to the sides of the cutting device body. The two brackets fix the cutting device body to the top of the housing, and the cutting device body will not interfere with the housing.

[0008] Preferably, a power plug and a data plug are embedded in the side of the cutting device body. The power cord and data cord are inserted into the power plug and data plug respectively, providing power and detection data to the cutting device body. The cutting device body analyzes the detection data through an internal analysis mechanism.

[0009] Preferably, a controller is installed on the rear side of the cutting device body, and a door is movably installed on the rear side of the cutting device body below the controller. The controller can be used to operate the cutting device body, and the door can be opened to operate the inside of the cutting device body, which is convenient for staff to regularly inspect the inside of the cutting device body.

[0010] Preferably, two connecting plates are symmetrically welded to the top front side of the first housing, and the top of each connecting plate is fixedly connected to the bottom of the second housing. The two connecting plates fix the first housing and the second housing together, and the first housing and the second housing cover the cutting device body inside, allowing air near the cutting device body to circulate inside the first housing and the second housing.

[0011] Preferably, a toothed ring is installed on the outer side of the connecting rod, a motor is installed on the front side of the cutting device body, and a toothed disc is fixedly installed on the top of the motor transmission structure, with the toothed disc meshing with the toothed ring. The motor drives the toothed disc to rotate through the transmission structure, and the toothed disc drives the connecting rod to rotate through the toothed ring.

[0012] Preferably, the bottom of the connecting rod is movably connected to the fixed rod 1 via belt 1, and the top of the connecting rod is movably connected to the fixed rod 2 via belt 2. When the connecting rod rotates, it drives the fixed rod 1 to rotate via belt 1, and the connecting rod drives the fixed rod 2 to rotate via belt 2. When the fixed rod 1 rotates, it can drive the fan blade 1 to rotate, and when the fixed rod 2 rotates, it can drive the fan blade 2 to rotate.

[0013] Preferably, both filter screen one and filter screen two are equipped with handles on their sides. Using the handles, filter screen one and filter screen two can be pulled out from inside housing one and housing two to remove dust and other impurities trapped by filter screen one and filter screen two.

[0014] Preferably, a fixing frame is welded to the bottom of the housing, and fixing holes are symmetrically formed on the bottom of the fixing frame. The fixing frame is fixed to the inside of the control room using bolts or other tools through the fixing holes, thus securing the housing.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention features two fan blades: a first fan blade and a second fan blade. A motor drives a geared disc to rotate via a transmission structure. The geared disc, through a gear ring, drives a connecting rod to rotate. As the connecting rod rotates, it drives a fixed rod to rotate via a belt. The fixed rod then drives the first fan blade to rotate, accelerating the downward flow of air inside the first housing. A filter inside the first housing adsorbs dust from the air. The connecting rod, through a belt, drives a fixed rod to rotate, which in turn drives the second fan blade to rotate. The second fan blade accelerates the downward flow of air inside the second housing, again adsorbing dust from the air. Both fan blades accelerate airflow near the cutting device body, ensuring that clean air is blown onto the surface of the cutting device body during operation, preventing dust and other impurities from adhering to the surface and affecting heat dissipation. Attached Figure Description

[0017] Figure 1This is a three-dimensional structural diagram of the present invention from a first angle;

[0018] Figure 2 This is a two-dimensional structural diagram of the present invention from a second angle;

[0019] Figure 3 This is a three-dimensional structural diagram of the present invention from a third angle;

[0020] Figure 4 This is a schematic diagram of the shell structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the shell structure of this utility model.

[0022] In the diagram: 1. Filter screen one; 2. Socket one; 3. Fixing frame; 4. Fixing hole; 5. Housing one; 6. Cutting device body; 7. Machine door; 8. Controller; 9. Housing two; 10. Socket two; 11. Filter screen two; 12. Connecting plate; 13. Bracket; 14. Data plug; 15. Power plug; 16. Gear disc; 17. Motor; 18. Connecting rod; 19. Gear ring; 20. Fixing rod one; 21. Belt one; 22. Fan blade one; 23. Fixing rod two; 24. Fan blade two; 25. Belt two; 26. Handle. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0027] Example 1

[0028] like Figures 1-5As shown, this utility model proposes a multi-parameter sensor-assisted intelligent cutting device for excavation and anchoring, comprising a filter screen 1, a housing 5, and a filter screen 2 11. A cutting device body 6 is mounted on the top of the housing 5. Supports 13 are mounted on both the left and right sides of the top of the housing 5, with one end of each support 13 fixedly connected to the sides of the cutting device body 6. A power plug 15 and a data plug 14 are embedded in the side of the cutting device body 6. A controller 8 is mounted on the rear of the cutting device body 6. A door 7 is movably mounted on the rear of the cutting device body 6 below the controller 8. An insertion hole 2 is provided on the side of the housing 5, through which the filter screen 1 is inserted into the housing 5. A fixing rod 20 is movably mounted inside the housing 5 below the filter screen 1. Fan blades 22 are mounted in a circular array on the outer side of the fixing rod 20. A housing 2 9 is mounted above the cutting device body 6. The front of the top of the housing 5... Two connecting plates 12 are symmetrically welded, and the tops of both connecting plates 12 are fixedly connected to the bottom of the housing 2 9. The side of the housing 2 9 has an insertion hole 2 10. The filter screen 2 11 is inserted into the housing 2 9 through the insertion hole 2 10. The fixed rod 2 23 is movably installed inside the housing 2 9 above the filter screen 2 11. The bottom of the connecting rod 18 is movably connected to the fixed rod 1 20 through the belt 1 21. The top of the connecting rod 18 is movably connected to the fixed rod 23 through the belt 2 25. The fan blades 24 are installed in a ring array on the outside of the fixed rod 23. The connecting rod 18 is movably installed on the front side of the cutting device body 6. The toothed ring 19 is installed on the outside of the connecting rod 18. The motor 17 is installed on the front side of the cutting device body 6. The top of the transmission structure of the motor 17 is fixedly installed with a toothed disc 16. The toothed disc 16 is meshed with the toothed ring 19. The bottom of the housing 1 5 is welded with a fixing frame 3. The bottom of the fixing frame 3 has symmetrical fixing holes 4.

[0029] In this embodiment, the fixing frame 3 is fixed inside the control room using bolts or other tools through the fixing holes 4 of the fixing frame 3. The fixing frame 3 fixes the housing 5. The power cord and data cord are inserted into the power plug 15 and data plug 14 respectively, providing power and detection data to the cutting device body 6. The cutting device body 6 analyzes the detection data through its internal analysis mechanism and uses the controller 8 to operate the cutting device body 6. The cutting device body 6 deeply analyzes the key parameters such as the load peak value and its fluctuation range captured during the cutting operation, realizing the fine adjustment of the tunneling machine's cutting parameters to adapt to different cutting load conditions. The motor 17 drives the gear disk 16 to rotate through the transmission structure. 6. The connecting rod 18 is rotated by the toothed ring 19. When the connecting rod 18 rotates, it drives the fixed rod 20 to rotate via the belt 21. The fixed rod 20 drives the fan blade 22 to rotate. The fan blade 22 accelerates the downward flow of air inside the housing 5. The filter 1 inside the housing 5 adsorbs dust in the air. The connecting rod 18 drives the fixed rod 23 to rotate via the belt 25. The fixed rod 23 drives the fan blade 24 to rotate. The fan blade 24 accelerates the downward flow of air inside the housing 9. The filter 11 inside the housing 9 adsorbs dust in the air. The fan blades 22 and 24 accelerate the airflow near the cutting device body 6, preventing dust from adhering to the surface of the cutting device body 6.

[0030] Example 2

[0031] like Figures 1-5 As shown, the present invention proposes a multi-parameter sensor-assisted intelligent cutting device for excavation and anchoring. Compared with Embodiment 1, this embodiment further includes: a handle 26, and handles 26 are installed on the sides of both filter screen 1 and filter screen 2 11.

[0032] In this embodiment, the filter screen 1 and filter screen 21 can be pulled out from the housing 5 and housing 9 by using the handle 26, so as to process the dust and other impurities intercepted by the filter screen 1 and filter screen 21.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multi-parameter sensor-assisted intelligent cutting device for excavation and anchoring, comprising a first filter screen (1), a first housing (5), and a second filter screen (11), characterized in that: The top of the housing (5) is equipped with a cutting device body (6). The side of the housing (5) is provided with a socket (2). The filter screen (1) is inserted into the housing (5) through the socket (2). The housing (5) below the filter screen (1) is movably installed with a fixing rod (20) inside the housing (5). The fan blades (22) are arranged in a ring array on the outside of the fixing rod (20). The housing (9) above the cutting device body (6) is equipped with a second housing (9). The side of the housing (9) is provided with a socket (10). The filter screen (11) is inserted into the housing (9) through the socket (10). The housing (9) above the filter screen (11) is movably installed with a fixing rod (23) inside the housing (9). The fan blades (24) are arranged in a ring array on the outside of the fixing rod (23). The front of the cutting device body (6) is movably installed with a connecting rod (18).

2. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 1, characterized in that: The top left and right sides of the housing (5) are equipped with brackets (13), and the opposite ends of the two brackets (13) are fixedly connected to the two sides of the cutting device body (6).

3. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 1, characterized in that: The cutting device body (6) has a power plug (15) and a data plug (14) embedded in its side.

4. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 1, characterized in that: A controller (8) is installed on the rear side of the cutting device body (6), and an organic door (7) is movably installed on the rear side of the cutting device body (6) below the controller (8).

5. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 1, characterized in that: Two connecting plates (12) are symmetrically welded to the front top of the first shell (5), and the top of the two connecting plates (12) are fixedly connected to the bottom of the second shell (9).

6. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 1, characterized in that: A toothed ring (19) is installed on the outside of the connecting rod (18), and a motor (17) is installed on the front side of the cutting device body (6). A toothed disc (16) is fixedly installed on the top of the transmission structure of the motor (17), and the toothed disc (16) is meshed with the toothed ring (19).

7. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 6, characterized in that: The bottom of the connecting rod (18) is movably connected to the fixing rod (20) via belt one (21), and the top of the connecting rod (18) is movably connected to the fixing rod two (23) via belt two (25).

8. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 1, characterized in that: Both filter screen one (1) and filter screen two (11) are equipped with handles (26) on their sides.

9. The multi-parameter sensor-assisted intelligent cutting device for tunneling and anchoring according to claim 1, characterized in that: The bottom of the housing (5) is welded with a fixing frame (3), and the bottom of the fixing frame (3) is symmetrically provided with fixing holes (4).

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