Rapid sampler for industrial analysis of upgraded coal
By designing a leak-proof mechanism for the upgraded coal sampler, the problem of sample drop caused by the open design was solved, enabling complete collection and rapid sampling of upgraded coal samples.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANSHAN TAIXI IND CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-04-28
AI Technical Summary
The shovel of the existing upgraded coal sampler is open and lacks sealing measures, which makes it easy for upgraded coal to fall out during sampling and transfer, resulting in a reduction in sample volume.
A sampler comprising a first sampling cylinder, a second sampling cylinder, and a fixed long rod was designed. Combined with a leak-proof mechanism, a leak-proof cover is driven by a movable connecting sleeve and a movable long rod to seal the right end of the sampling cylinder to prevent sample leakage. The length of the sampler can be adjusted by the movable connecting rod.
It effectively prevents upgraded coal samples from falling during transfer, ensures sample capacity, and enables fast and convenient sampling operations.
Smart Images

Figure CN224176142U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sampling of upgraded coal, specifically a rapid sampler for industrial analysis of upgraded coal. Background Technology
[0002] Upgraded coal refers to solid coal products formed by low-rank coals such as lignite, peat, or high-volatile bituminous coal through low-temperature dehydration or pyrolysis. It can be used as a gasification feedstock. Upgraded coal is used in coal gasification plants. When conducting industrial analysis on upgraded coal, it is necessary to perform sampling operations.
[0003] As disclosed in announcement number CN222258764U, a sampling shovel for upgraded coal includes a sampling shovel body and a connector disposed on the outside of the sampling shovel body. A connecting rod is disposed on the outside of the connector, an extension is disposed on the outside of the connecting rod, and a fixing member is disposed on the outside of the extension. The sampling shovel body includes a shovel body, a rod body is disposed on the outside of the shovel body, and a grip is fixedly connected to the outside of the rod body. The connector includes a fixing block fixedly connected to the outside of the shovel body, and an installation rod is rotatably connected inside the fixing block. This invention adjusts the length of the sampling shovel by moving the rod body inside the sleeve, causing the fixing rod to slide inside the through groove. The collar moves synchronously with the fixing rod. When the rod body reaches a suitable length, the screw on the collar is tightened into the screw hole, thereby fixing the rod body to the outside of the sleeve.
[0004] However, in the existing technology, the shovel used for sampling is open and lacks sealing measures, which makes it easy for the upgraded coal to fall during the sampling and transfer process, resulting in a reduction in sample volume. For example, the comparative patent listed above has this problem.
[0005] To address these issues, we have proposed a rapid sampler for industrial analysis of upgraded coal. Utility Model Content
[0006] The purpose of this invention is to provide a rapid sampler for industrial analysis of upgraded coal, in order to solve the problem mentioned in the background art that the sampling shovel is designed with an open opening and lacks sealing measures, which causes the upgraded coal to easily fall during the sampling and transfer process, resulting in a reduction in sample volume.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a rapid sampler for industrial analysis of upgraded coal, comprising a first sampling cylinder, a second sampling cylinder, and a fixed long rod;
[0008] Also includes:
[0009] The second sampling tube is fixed to the left side of the first sampling tube, and the second sampling tube has a hollow conical structure;
[0010] The leak-proof mechanism is located at the right end of the first sampling cylinder. The leak-proof mechanism includes a movable connecting sleeve fitted on the outer surface of the fixed long rod, a movable long rod fixedly connected to the front and rear ends of the left side of the movable connecting sleeve, and a leak-proof cover plate fixedly connected to the left end of the movable long rod. At the same time, the movable connecting sleeve, together with the movable long rod, drives the leak-proof cover plate to move left and right on the outside of the fixed long rod, and the leak-proof cover plate is fitted to the right end of the first sampling cylinder.
[0011] As a preferred technical solution of this utility model, the fixed long rod is fixed to the inner side of the second sampling cylinder, and the fixed long rod and the movable connecting sleeve form a left-right sliding structure. At the same time, the outer surface of the movable connecting sleeve is provided with anti-slip rubber strips, and the lower end of the movable connecting sleeve is fixedly connected to a limit bracket.
[0012] Using the above technical solution, the fixed long rod is fixed to the inner side of the second sampling tube, and the fixed long rod and the movable connecting sleeve form a left and right sliding structure. At the same time, the outer surface of the movable connecting sleeve is provided with anti-slip rubber strips, and the lower end of the movable connecting sleeve is fixedly connected to a limit bracket. When the movable connecting sleeve is held, it comes into contact with the anti-slip rubber strips, which can play a good anti-slip role.
[0013] As a preferred technical solution of this utility model, a fixed connecting plate is fixedly connected to the middle of the fixed long rod, and movable long rods are slidably connected to both the front and rear ends of the fixed connecting plate. The fixed long rod is inserted into the middle of the leak-proof cover.
[0014] Using the above technical solution, a fixed connecting plate is fixedly connected to the middle of a fixed long rod, and movable long rods are slidably connected to both ends of the fixed connecting plate. The fixed long rod is inserted into the middle of the leak-proof cover plate, and the movable long rod slides in the fixed connecting plate, thereby driving the leak-proof cover plate to seal the right end of the first sampling cylinder.
[0015] As a preferred embodiment of this utility model, an auxiliary plate is fixedly connected to the upper left end of the movable connecting sleeve, and an auxiliary rod is fixedly connected to the middle of the auxiliary plate. A spring is sleeved on the outer surface of the auxiliary rod, and the movable end of the spring is connected to the movable limiting plate.
[0016] Using the above technical solution, an auxiliary plate is fixedly connected to the upper left end of the movable connecting sleeve, and an auxiliary rod is fixedly connected to the middle of the auxiliary plate. A spring is sleeved on the outer surface of the auxiliary rod, and the movable end of the spring is connected to the movable limiting plate, so that the movable limiting plate can move up and down in the auxiliary plate.
[0017] As a preferred embodiment of this utility model, the movable limiting plate is inserted into the middle of the auxiliary plate, and the movable limiting plate and the auxiliary rod form an up-and-down sliding structure, and the movable limiting plate forms an elastic structure in the auxiliary plate.
[0018] Using the above technical solution, the movable limiting plate is inserted into the middle of the auxiliary plate, and the movable limiting plate and the auxiliary rod form an up-and-down sliding structure. The movable limiting plate also forms an elastic structure in the auxiliary plate. By engaging the upper end of the movable limiting plate with the fixed connecting plate, the anti-slip strip can be limited.
[0019] As a preferred embodiment of this utility model, the movable limiting plate is engaged with the upper end of the fixed connecting plate, and the left side of the movable limiting plate is matched with the upper right end of the fixed connecting plate.
[0020] By adopting the above technical solution, the movable limiting plate is engaged with the upper end of the fixed connecting plate, and the left side of the movable limiting plate matches the upper right end of the fixed connecting plate, so that the movable limiting plate can automatically engage with the upper end of the fixed connecting plate.
[0021] As a preferred embodiment of this utility model, the right end of the fixed long rod is telescopically connected to a movable connecting rod, and the right end of the movable connecting rod is fixedly connected to a fixed handle.
[0022] By adopting the above technical solution, a movable connecting rod is telescopically connected to the right end of the fixed long rod, and a fixed handle is fixedly connected to the right end of the movable connecting rod, which allows the length of the sampler to be adjusted.
[0023] As a preferred embodiment of this utility model, the movable connecting rod and the fixed long rod are limited by a fixing bolt inserted into the lower right end of the fixed long rod.
[0024] By adopting the above technical solution, the movable connecting rod and the fixed long rod are limited by a fixing bolt inserted into the lower right end of the fixed long rod, which facilitates the limitation of the movable connecting rod and the fixed long rod.
[0025] Compared with the prior art, the beneficial effects of this utility model are as follows: This rapid sampler for industrial analysis of upgraded coal samples samples and collects samples of upgraded coal through a first sampling cylinder and a second sampling cylinder. Combined with the setting of the anti-leakage mechanism, the movable connecting sleeve, together with the movable long rod, drives the anti-leakage cover to seal the right end of the first sampling cylinder, preventing it from falling off during the sample transfer process after sampling, thus avoiding a reduction in sample capacity. Combined with the extension and retraction of the movable connecting rod at the right end of the fixed long rod, it is convenient to adjust the length of the sampler, enabling a faster sampling operation.
[0026] 1. It is equipped with a first sampling tube, a second sampling tube and a fixed long rod. The second sampling tube is fixedly connected to the left side of the first sampling tube and the fixed long rod is fixedly connected to the inner side of the second sampling tube. The left side of the second sampling tube is conical. The fixed long rod drives the second sampling tube and the first sampling tube to be inserted into the upgraded coal. The combination of the first sampling tube and the second sampling tube can quickly collect and sample the upgraded coal.
[0027] 2. A leak-proof mechanism is provided, which includes a movable connecting sleeve, a movable long rod, and a leak-proof cover plate. The movable connecting sleeve, together with the movable long rod, drives the leak-proof cover plate to slide left and right on the left side of the fixed long rod, so that the leak-proof cover plate can directly seal the right end of the first sampling tube after sampling to prevent leakage of the upgraded coal sample.
[0028] 3. It is equipped with a movable limiting plate and a movable connecting rod. The movable limiting plate engages with the fixed connecting plate to limit the movement between the movable connecting sleeve and the fixed long rod. The movable connecting rod slides and extends within the fixed long rod to adjust the length of the sampler, making sampling operations more convenient. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of the present invention from the left side.
[0030] Figure 2 This is a schematic diagram of the structure of the present invention from the right side (looking up).
[0031] Figure 3 This is a schematic diagram of the leak-proof cover, the fixed rod, and the first sampling cylinder in the open state of this utility model.
[0032] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0033] Figure 5 This is an exploded structural diagram of the movable connecting sleeve, movable long rod, leak-proof cover, auxiliary plate and movable limiting plate of this utility model;
[0034] Figure 6 This is an exploded view of the fixed connecting plate and the movable limiting plate of this utility model;
[0035] Figure 7 This is an exploded structural diagram of the fixed long rod, movable connecting rod, first sampling cylinder and second sampling cylinder of this utility model.
[0036] In the diagram: 1. First sampling cylinder; 2. Second sampling cylinder; 3. Fixed long rod; 4. Movable connecting sleeve; 5. Movable long rod; 6. Leak-proof cover plate; 7. Anti-slip rubber strip; 8. Fixed connecting plate; 9. Auxiliary plate; 10. Auxiliary rod; 11. Spring; 12. Movable limiting plate; 13. Limiting bracket; 14. Movable connecting rod; 15. Fixed handle; 16. Fixed bolt. Detailed Implementation
[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0038] Please see Figures 1-7 .
[0039] To address the problem in existing technologies where the sampling shovel is open and lacks sealing measures, leading to easy spillage of upgraded coal during sampling and transfer, thus reducing sample volume, this solution proposes a rapid sampler for upgraded coal industrial analysis. The sampler comprises a first sampling cylinder 1, a second sampling cylinder 2, and a fixed long rod 3. The second sampling cylinder 2 is fixed to the left side of the first sampling cylinder 1 and has a hollow conical structure. A leak-proof mechanism is located at the right end of the first sampling cylinder 1. This mechanism includes a movable connecting sleeve 4 fitted onto the outer surface of the fixed long rod 3, a movable long rod 5 fixedly connected to the front and rear ends of the left side of the movable connecting sleeve 4, and a leak-proof cover plate 6 fixedly connected to the left end of the movable long rod 5. Simultaneously, the movable connecting sleeve 4, together with the movable long rod 5, moves the leak-proof cover plate 6 left and right outside the fixed long rod 3, and the leak-proof cover plate 6 is fitted against the right end of the first sampling cylinder 1.
[0040] like Figure 1 , Figure 2 and Figure 3 As shown, first, carry the sampler to the corresponding sampling position. Then, by pulling the movable connecting rod 14, the movable connecting rod 14 slides and extends at the right end of the fixed long rod 3 to adjust the length of the sampler. After adjusting to a suitable length, the movable connecting rod 14 and the fixed long rod 3 are limited by rotating the fixing bolt 16. Then, hold the fixed handle 15 with one hand and the movable connecting sleeve 4 with the other hand. The outer surface of the movable connecting sleeve 4 is provided with anti-slip rubber strips 7, which can play a good anti-slip role when pulling the anti-slip rubber strips 7. The lower end of the movable connecting sleeve 4 is fixedly connected to the limiting bracket 13. The limiting bracket 13 can prevent the hand from falling off the movable connecting sleeve 4 during the holding process. While holding the movable connecting sleeve 4, as Figure 4 , Figure 5 and Figure 6 As shown, when the movable limiting plate 12 is pressed down, the movable limiting plate 12 slides between itself and the auxiliary rod 10. The movable limiting plate 12 compresses the spring 11, causing the spring 11 to undergo elastic deformation. The movable limiting plate 12 moves downward in the auxiliary plate 9. At this time, the left side of the movable limiting plate 12 disengages from the fixed connecting plate 8, thereby releasing the limitation between the movable connecting sleeve 4 and the fixed long rod 3.
[0041] Then, pull the movable connecting sleeve 4 to the right. The movable connecting sleeve 4 slides on the outer surface of the fixed long rod 3. The movable connecting sleeve 4 drives the movable long rod 5 to slide between it and the fixed connecting plate 8, so that the movable long rod 5 drives the leak-proof cover 6 to move to the right. The leak-proof cover 6 slides on the left side of the fixed long rod 3. At this time, the leak-proof cover 6 is separated from the first sampling cylinder 1, opening the first sampling cylinder 1. Then, the sampler is inserted into the upgraded coal. The left side of the first sampling cylinder 1 is fixedly connected to the second sampling cylinder 2. The second sampling cylinder 2 is conical, making insertion faster, more convenient, and less strenuous. After insertion, the upgraded coal enters the cavity inside the first sampling cylinder 1 and the second sampling cylinder 2. Then, the sampler is pulled out from the upgraded coal. Then, move the movable connecting sleeve 4 to the left. The movable connecting sleeve 4, together with the movable long rod 5, drives the leak-proof cover 6 to engage on the left side of the first sampling cylinder 1, thereby sealing the first sampling cylinder 1 and preventing the upgraded coal from falling and reducing the sample volume.
[0042] Furthermore, the left side of the movable limiting plate 12 matches the upper right end of the fixed connecting plate 8. The movable connecting sleeve 4 drives the movable limiting plate 12 to move to the left and contact the fixed connecting plate 8. The fixed connecting plate 8 squeezes the movable limiting plate 12, causing the movable limiting plate 12 to move downward and squeeze the spring 11. The spring 11 undergoes elastic deformation, and the movable limiting plate 12 is inserted into the upper end of the fixed connecting plate 8. When the leak-proof cover 6 covers the right end of the first sampling cylinder 1, the movable connecting sleeve 4 is attached to the left end of the fixed connecting plate 8. At this time, the spring 11 recovers its elastic deformation, pushing the movable limiting plate 12 to move upward and engage with the fixed connecting plate 8. This facilitates the limiting of the movable connecting sleeve 4 and the fixed connecting plate 8, thereby fixing the leak-proof cover 6 to the right end of the first sampling cylinder 1. Then, the extracted upgraded coal sample is transferred and tested to achieve industrial analysis.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rapid sampler for industrial analysis of upgraded coal, comprising a first sampling tube (1), a second sampling tube (2), and a fixed long rod (3). Its features are, Also includes: The second sampling tube (2) is fixed to the left side of the first sampling tube (1), and the second sampling tube (2) has a hollow conical structure; The leak prevention mechanism is located at the right end of the first sampling cylinder (1). The leak prevention mechanism includes a movable connecting sleeve (4) sleeved on the outer surface of the fixed long rod (3), a movable long rod (5) fixedly connected to the front and rear ends of the left side of the movable connecting sleeve (4), and a leak prevention cover plate (6) fixedly connected to the left end of the movable long rod (5). At the same time, the movable connecting sleeve (4) together with the movable long rod (5) drives the leak prevention cover plate (6) to move left and right on the outside of the fixed long rod (3), and the leak prevention cover plate (6) is attached to the right end of the first sampling cylinder (1).
2. The rapid sampler for industrial analysis of upgraded coal according to claim 1, characterized in that: The fixed long rod (3) is fixed inside the second sampling tube (2), and the fixed long rod (3) and the movable connecting sleeve (4) form a left and right sliding structure. At the same time, the outer surface of the movable connecting sleeve (4) is provided with anti-slip rubber strip (7), and the lower end of the movable connecting sleeve (4) is fixedly connected to the limit bracket (13).
3. The rapid sampler for industrial analysis of upgraded coal according to claim 2, characterized in that: The fixed long rod (3) is fixedly connected to a fixed connecting plate (8) in the middle, and movable long rods (5) are slidably connected to both the front and rear ends of the fixed connecting plate (8). The fixed long rod (3) is inserted into the middle of the leak-proof cover plate (6).
4. The rapid sampler for industrial analysis of upgraded coal according to claim 1, characterized in that: An auxiliary plate (9) is fixedly connected to the upper left end of the movable connecting sleeve (4), and an auxiliary rod (10) is fixedly connected to the middle part of the auxiliary plate (9). A spring (11) is sleeved on the outer surface of the auxiliary rod (10), and the movable end of the spring (11) is connected to the movable limiting plate (12).
5. The rapid sampler for industrial analysis of upgraded coal according to claim 4, characterized in that: The movable limiting plate (12) is inserted into the middle of the auxiliary plate (9), and the movable limiting plate (12) and the auxiliary rod (10) form an up-and-down sliding structure, and the movable limiting plate (12) forms an elastic structure in the auxiliary plate (9).
6. The rapid sampler for industrial analysis of upgraded coal according to claim 5, characterized in that: The movable limiting plate (12) is engaged with the upper end of the fixed connecting plate (8), and the left side of the movable limiting plate (12) matches the upper right end of the fixed connecting plate (8).
7. The rapid sampler for industrial analysis of upgraded coal according to claim 1, characterized in that: The right end of the fixed long rod (3) is telescopically connected to a movable connecting rod (14), and the right end of the movable connecting rod (14) is fixedly connected to a fixed handle (15).
8. The rapid sampler for industrial analysis of upgraded coal according to claim 7, characterized in that: The movable connecting rod (14) and the fixed long rod (3) are limited by a fixing bolt (16) inserted into the lower right end of the fixed long rod (3).
Citation Information
Patent Citations
Quality-improved coal sampling shovel
CN222258764U