Cable aging test device
By designing a cable aging test device and utilizing a power mechanism and a temperature control mechanism, real-time and accurate detection of the aging degree of cables is achieved, solving the problem that existing technologies cannot monitor the internal state of cables and improving the accuracy and comprehensiveness of the detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUIZHOU JINFENG CABLE CO LTD
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-28
AI Technical Summary
Existing cable aging detection methods cannot monitor the internal condition of the cable in real time, nor can they adjust for the effects of external ambient temperature and the tensile force borne by the cable, resulting in inaccurate and incomplete detection.
A cable aging test device was designed, comprising a power mechanism and a temperature control mechanism. The device uses a hydraulic cylinder to drive a compression roller to compress the cable, and combines temperature control and pressure sensor monitoring to test the degree of cable aging.
It enables accurate real-time monitoring of cable aging, and can assess the aging status of cables under different temperature and tensile conditions, thus improving the accuracy and comprehensiveness of the detection.
Smart Images

Figure CN224176275U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable testing technology, and in particular to a cable aging testing device. Background Technology
[0002] Currently, cables are prone to aging during prolonged use, which can lead to a decline in cable performance and even damage equipment. Existing cable aging detection methods mainly focus on visual inspection of the cable's exterior or the use of traditional electrical testing methods. However, these methods cannot provide accurate monitoring of the cable's internal condition and cannot perform real-time detection during operation.
[0003] However, existing testing devices have certain drawbacks. They cannot change the influence of external ambient temperature during testing, and they cannot adjust the influence of the tensile force that the cable can withstand, which has a certain impact. Therefore, there is an urgent need for a cable aging testing device to solve the above problems. Utility Model Content
[0004] To solve the above problems, this utility model provides a cable aging test device, which is achieved through the following technical solution.
[0005] A cable aging testing device includes a test chamber with a transparent window on its front outer surface and a lid covering the top. Inside the test chamber is a movable cable clamping frame with positioning holes on both sides. A compression plate on the cable clamping frame is movably engaged with the frame. A fastening bolt is passed through the cable clamping frame, with one end rotating on the compression plate. A hydraulic cylinder is fixedly connected to the cable clamping frame, and a pressure sensor is fixedly connected to the telescopic end of the hydraulic cylinder. A compression roller is fixedly connected to the pressure sensor. The device also includes:
[0006] A power mechanism for driving the cable clamp frame to move up and down inside;
[0007] A temperature control mechanism is used to regulate the temperature inside the test chamber.
[0008] Furthermore, the power mechanism includes a transmission box and a lead screw. The lead screw is rotatably connected inside the test box via a fixed plate. A second helical gear is fixedly connected to one end of the lead screw that extends into the transmission box.
[0009] Furthermore, a transmission rod is rotatably connected inside the transmission box, and a first helical gear is fixedly connected to both ends of the transmission rod. A worm gear is fixedly connected to the middle of the transmission rod, and a servo motor is fixedly connected to the bottom of the transmission box. The worm gear fixed to the output shaft of the servo motor meshes with the worm gear.
[0010] Furthermore, the lead screw passes through and is threaded into the cable clamp, and the second helical gear meshes with the first helical gear.
[0011] Furthermore, the temperature control mechanism includes a temperature controller, which is fixedly connected to the rear side of the test chamber. The temperature controller is connected to the test chamber and interconnected with it through a transmission pipe. A temperature sensor is fixedly connected inside the test chamber.
[0012] Furthermore, the top of the test chamber is covered with a lid, and the test chamber and the lid are hinged together.
[0013] The beneficial effects of this utility model are that, during the operation of this device, the cable to be tested is first inserted into the positioning hole on the cable clamp frame. By rotating the fastening bolt, the extrusion plate is moved. The extrusion plate, together with the cable clamp frame, clamps and fixes the cable. Then, the temperature inside the test chamber is adjusted by the temperature control mechanism. Next, the extrusion roller is pushed up by the hydraulic cylinder. The rising extrusion roller can extrude the fixed cable to be tested. The pressure sensor can monitor the extrusion force, thereby enabling the testing of the aging degree of the cable to be tested based on the tensile force and the influence of external temperature. Attached Figure Description
[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 : A schematic diagram of the structure of the cable aging test device described in this utility model;
[0016] Figure 2 Rear view of this utility model;
[0017] Figure 3 : A schematic diagram showing the connection between the cable clamp and the extrusion plate of this utility model;
[0018] Figure 4 : Internal schematic diagram of the test chamber of this utility model.
[0019] The attached figures are labeled as follows:
[0020] 1. Test chamber; 11. Chamber lid; 12. Transparent window;
[0021] 2. Temperature controller; 21. Transmission pipeline;
[0022] 3. Cable clamp; 31. Positioning hole; 32. Extrusion plate; 33. Fastening bolt; 34. Hydraulic cylinder; 35. Pressure sensor; 36. Extrusion roller;
[0023] 4. Transmission box; 41. Transmission rod; 411. First helical gear; 412. Worm gear; 42. Servo motor; 421. Worm;
[0024] 5. Lead screw; 51. Fixing plate; 52. Second helical gear;
[0025] 6. Temperature sensor. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] like Figure 1-4 As shown, the present invention has the following specific embodiments.
[0028] Example:
[0029] A cable aging test device includes a test chamber 1, a transparent window 12 on the outer surface of the front side of the test chamber 1, a cover 11 on the top of the test chamber 1, a movable cable clamping frame 3 inside the test chamber 1, positioning holes 31 on both sides of the cable clamping frame 3, a pressing plate 32 on the cable clamping frame 3 that is movably engaged with the cable clamping frame 3, a fastening bolt 33 passing through the cable clamping frame 3 with one end of the fastening bolt 33 rotating on the pressing plate 32, a hydraulic cylinder 34 fixedly connected to the cable clamping frame 3, a pressure sensor 35 fixedly connected to the telescopic end of the hydraulic cylinder 34, and a pressing roller 36 fixedly connected to the pressure sensor 35, and further includes:
[0030] The power mechanism is used to drive the cable clamp 3 to move up and down inside the test box 1;
[0031] Temperature control mechanism, used to regulate the temperature inside test chamber 1.
[0032] By adopting the above technical solution, when using the device, the cable to be tested is first inserted into the positioning hole 31 on the cable clamp 3. The pressing plate 32 is moved by rotating the fastening bolt 33. The pressing plate 32, together with the cable clamp 3, clamps and fixes the cable. Then, the temperature inside the test chamber 1 is adjusted by the temperature control mechanism. Then, the pressing roller 36 is pushed up by the hydraulic cylinder 34. The rising pressing roller 36 can press the fixed cable to be tested. The pressure sensor 35 can monitor the pressing force, so that the aging degree of the cable to be tested can be tested according to the tensile force and the influence of the external temperature.
[0033] Specifically, the power mechanism includes a transmission box 4 and a lead screw 5. The lead screw 5 is rotatably connected to the inside of the test box 1 through a fixed plate 51. A second helical gear 52 is fixedly connected to one end of the lead screw 5 that extends into the transmission box 4.
[0034] The transmission box 4 is rotatably connected to a transmission rod 41. Both ends of the transmission rod 41 are fixedly connected to a first helical gear 411. The middle part of the transmission rod 41 is fixedly connected to a worm gear 412. The bottom of the transmission box 4 is fixedly connected to a servo motor 42. The worm 421 fixed to the output shaft of the servo motor 42 meshes with the worm gear 412.
[0035] The lead screw 5 passes through and is threaded into the cable clamp 3, and the second helical gear 52 meshes with the first helical gear 411.
[0036] By adopting the above technical solution, the servo motor 42 can drive the worm gear 421 to rotate, the worm gear 421 drives the meshing worm wheel 412 to rotate, the worm wheel 412 drives the first helical gear 411 to rotate through the transmission rod 41, the first helical gear 411 can drive the meshing second helical gear 52 to rotate, the second helical gear 52 can drive the lead screw 5 to rotate, and the lead screw 5 can drive the threaded cable clamp 3 to rise and fall, thereby facilitating the adjustment of the cable clamp 3 in the test box 1 and facilitating the placement of the cable to be tested on the cable clamp 3.
[0037] Specifically, the temperature control mechanism includes a temperature controller 2, which is fixedly connected to the rear side of the test chamber 1. The temperature controller 2 is connected to the test chamber 1 through a transmission pipe 21 and is interconnected with it. A temperature sensor 6 is fixedly connected inside the test chamber 1.
[0038] By adopting the above technical solution, the temperature controller 2 can transfer heat to the inside of the test chamber 1 through the transmission pipe 21, and the temperature sensor 6 can detect the temperature inside the test chamber 1, thereby facilitating temperature control for testing.
[0039] Specifically, the top of the test chamber 1 is covered by a cover 11, and the test chamber 1 and the cover 11 are hinged together.
[0040] By adopting the above technical solution, the cover 11 can close and open the test box 1, which facilitates the insertion and removal of the cable under test.
[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A cable aging test device, comprising a test chamber (1), wherein a transparent window (12) is provided on the outer surface of the front side of the (1), characterized in that, The test box (1) is covered with a box cover (11) on top. The test box (1) is equipped with a movable cable clamp (3) inside. The cable clamp (3) has positioning holes (31) on both sides. The extrusion plate (32) on the cable clamp (3) is movably engaged with the cable clamp (3). A fastening bolt (33) is connected through the cable clamp (3), and one end of the fastening bolt (33) rotates on the extrusion plate (32). A hydraulic cylinder (34) is fixedly connected to the cable clamp (3). A pressure sensor (35) is fixedly connected to the telescopic end of the hydraulic cylinder (34). An extrusion roller (36) is fixedly connected to the pressure sensor (35). The test box (1) also includes: A power mechanism for driving the cable clamp (3) to rise and fall within 1; Temperature control mechanism, which is used to regulate the temperature inside the test chamber (1).
2. The cable aging test device according to claim 1, characterized in that: The power mechanism includes a transmission box (4) and a lead screw (5). The lead screw (5) is rotatably connected inside the test box (1) through a fixed plate (51). A second helical gear (52) is fixedly connected to one end of the lead screw (5) that extends into the transmission box (4).
3. The cable aging test device according to claim 2, characterized in that: The transmission box (4) is rotatably connected to a transmission rod (41). Both ends of the transmission rod (41) are fixedly connected to a first helical gear (411). The middle part of the transmission rod (41) is fixedly connected to a worm gear (412). The bottom of the transmission box (4) is fixedly connected to a servo motor (42). The worm (421) fixed to the output shaft of the servo motor (42) meshes with the worm gear (412).
4. The cable aging test device according to claim 3, characterized in that: The lead screw (5) passes through and is threaded into the cable clamp (3), and the second helical gear (52) meshes with the first helical gear (411).
5. The cable aging test device according to claim 1, characterized in that: The temperature control mechanism includes a temperature controller (2), which is fixedly connected to the rear side of the test chamber (1). The temperature controller (2) is connected to the test chamber (1) through a transmission pipe (21) and is interconnected with each other. A temperature sensor (6) is fixedly connected inside the test chamber (1).
6. The cable aging test device according to claim 1, characterized in that: The test box (1) is covered with a lid (11) on top, and the test box (1) and the lid (11) are hinged to each other.