Pattern acquisition device based on visual identification

By using a visual recognition pattern acquisition device, combined with industrial cameras and conveyor rollers, the automation and precision of steel plate appearance inspection in construction engineering have been achieved. This solves the problems of low accuracy and low efficiency caused by manual inspection, and improves inspection efficiency and accuracy.

CN224176374UActive Publication Date: 2026-04-28ZHONGGONG CHENGKE (JILIN) ENG CONSULTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGGONG CHENGKE (JILIN) ENG CONSULTING CO LTD
Filing Date
2025-05-12
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In the existing technology, the appearance inspection of steel plates in construction projects mainly relies on manual inspection, which results in low inspection accuracy, large workload, and low efficiency.

Method used

A visual recognition-based pattern acquisition device is adopted, which uses industrial cameras and conveyor rollers to realize automated detection of steel plate surfaces, avoiding errors caused by human factors. Through the cooperation of conveyor rollers, bidirectional screw modules, limit frames and other structures, the stability and detection accuracy of steel plates during the conveying process are ensured.

Benefits of technology

It improves the accuracy of steel plate testing, reduces human error, increases testing efficiency, and provides reliable data support for construction project quality testing.

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Abstract

The utility model discloses a pattern acquisition device based on visual identification, comprising a frame, both sides of the frame are provided with assembling plates, the upper and lower sides of the assembling plates are respectively provided with a first assembling frame and a second assembling frame, and the upper side of the frame is respectively provided with a first rectangular opening and a second rectangular opening. The utility model relates to the technical field of construction project quality detection, and has the beneficial effects that the device adopts a pattern acquisition mode based on visual identification; the industrial cameras are arranged on the lower side of the lifting base of the rack and the lower side of the second assembly frame, pattern information of the surface of a steel plate can be accurately collected, compared with traditional manual detection, detection errors caused by human factors are avoided, the accuracy of detection parameters is greatly improved, and reliable data support is provided for construction project quality detection.
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Description

Technical Field

[0001] This utility model relates to the field of construction engineering quality testing technology, specifically a pattern acquisition device based on visual recognition. Background Technology

[0002] Construction engineering refers to the engineering entity formed by the construction of various buildings and their ancillary facilities and the installation of supporting lines, pipelines and equipment. Before the construction of construction engineering, it is necessary to conduct visual inspection on the steel plates and other materials used in the construction engineering to ensure that there are no defects such as cracks, delamination, rust, scratches, etc. on their surfaces, as well as the appearance quality and dimensional deviations of the welds.

[0003] However, most steel plate appearance inspections are currently conducted manually using inspection tools. This method results in low accuracy of the parameters obtained during the inspection process, as well as problems such as large workload and low efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a pattern acquisition device based on visual recognition, which has the advantages of high detection efficiency and accurate pattern acquisition.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a pattern acquisition device based on visual recognition, including a frame, with assembly plates provided on both sides of the frame, and a first assembly frame and a second assembly frame respectively installed on the upper and lower sides of the assembly plates, and a first rectangular opening and a second rectangular opening respectively opened on the upper side of the frame, with a row of conveying rollers rotatably connected inside the first rectangular opening and the second rectangular opening.

[0006] Both sides of the lower side of the frame are provided with bidirectional lead screw modules, and both sides of the upper side of the frame are provided with limit frames. Limit rollers are evenly arranged inside the limit frames. Both sides of the limit frames are connected to movable frames. The lower side of the movable frames is slidably connected to one side of the bidirectional lead screw modules. A pushing component is provided on the upper side of the frame. Both sides of the upper side of the first assembly frame are provided with first electric push rods. The output end of the first electric push rod passes through the first assembly frame and is connected to a lifting seat. Industrial cameras are provided on the lower side of the lifting seat and the lower side of the second assembly frame.

[0007] In the above scheme: the pushing component includes a fixed base, and a second electric push rod is provided on one side of the fixed base. The output end of the second electric push rod passes through the fixed base and is connected to a push plate.

[0008] In the above scheme: a third rectangular opening is provided on the upper side of the frame, and the position of the third rectangular opening corresponds to the position of the industrial camera.

[0009] In the above scheme, reinforcing ribs are provided at the inner bending points of the mobile frame.

[0010] In the above scheme: guide rods are connected to both sides of the push plate, and one side of the guide rod is inserted into the fixed base.

[0011] Beneficial effects

[0012] This utility model provides a pattern acquisition device based on visual recognition, which has the following beneficial effects: 1. This device adopts a pattern acquisition method based on visual recognition. By setting industrial cameras on the lower side of the lifting seat of the frame and the lower side of the second assembly frame, it can accurately acquire pattern information on the surface of the steel plate. Compared with traditional manual inspection, it avoids the detection error caused by human factors and greatly improves the accuracy of the detection parameters, providing reliable data support for the quality inspection of construction projects.

[0013] 2. Through the combination of conveying rollers, bidirectional lead screw modules, limiting frames, limiting rollers, and pushing components, steel plates can be smoothly conveyed on the frame without the need for frequent manual handling of steel plates for inspection. The bidirectional lead screw module, in conjunction with the moving frame, can drive the limiting frame to move and limit steel plates of different widths, keeping them stable during conveying. This facilitates accurate image acquisition by the industrial camera and improves the inspection effect. Attached Figure Description

[0014] Fig. 1 This is a front-view three-dimensional structural schematic diagram of the present invention.

[0015] Fig. 2 This is a three-dimensional structural diagram of the present invention viewed from below.

[0016] Fig. 3 This is a three-dimensional structural diagram of the mobile frame of this utility model.

[0017] In the diagram: 1. Frame, 2. Assembly plate, 3. First assembly frame, 4. Second assembly frame, 5. Conveyor roller, 6. Bidirectional lead screw module, 7. Limiting frame, 8. Limiting roller, 9. Moving frame, 10. First electric push rod, 11. Lifting seat, 12. Industrial camera, 13. Fixed seat, 14. Second electric push rod, 15. Push plate, 16. Reinforcing rib, 17. Guide rod. Detailed Implementation

[0018] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Example

[0020] Please see Figs. 1-3A pattern acquisition device based on visual recognition includes a frame 1, with assembly plates 2 on both sides of the frame 1. A first assembly frame 3 and a second assembly frame 4 are respectively installed on the upper and lower sides of the assembly plate 2. A first rectangular opening and a second rectangular opening are respectively opened on the upper side of the frame 1. A row of conveying rollers 5 are rotatably connected inside the first rectangular opening and the second rectangular opening.

[0021] Both sides of the lower side of the frame 1 are provided with bidirectional lead screw modules 6, both sides of the upper side of the frame 1 are provided with limit frames 7, the inner side of the limit frames 7 is evenly provided with limit rollers 8, both sides of the limit frames 7 are connected to movable frames 9, the lower side of the movable frames 9 is slidably connected to one side of the bidirectional lead screw module 6, the upper side of the frame 1 is provided with a push assembly, both sides of the upper side of the first assembly frame 3 are provided with first electric push rods 10, the output end of the first electric push rods 10 passes through the first assembly frame 3 and is connected to a lifting seat 11, the lower side of the lifting seat 11 and the lower side of the second assembly frame 4 are provided with industrial cameras 12.

[0022] The pushing component includes a fixed base 13, a second electric push rod 14 is provided on one side of the fixed base 13, and the output end of the second electric push rod 14 passes through the fixed base 13 and is connected to a push plate 15.

[0023] It should be noted that before construction, the steel plates and other materials used in the construction project need to be visually inspected to ensure that there are no defects such as cracks, delamination, rust, scratches, etc. on their surfaces, as well as the appearance quality and dimensional deviations of the welds. At this time, the steel plate can be placed on the upper side of the frame 1, where multiple sets of conveying rollers 5 inside the second rectangular opening support the steel plate. Then, the bidirectional screw module 6 runs and drives the limiting frame 7 and multiple sets of limiting rollers 8 to move closer to each other through the moving frame 9, thus limiting the position of the steel plate. At the same time, the steel plate is not clamped or held, so it will not affect the movement of the steel plate on the conveying rollers 5, and can prevent the steel plate from shifting its position over a large range during the movement, which would affect the subsequent drawing acquisition and inspection.

[0024] It can also limit the movement of steel plates of different widths to keep them stable during transportation, making it easier for the industrial camera 12 to accurately capture images and improve the detection effect;

[0025] Simultaneously, the second electric push rod 14 operates, which can move the steel plate through the push plate 15. At this time, the industrial cameras 12 located on the upper and lower sides of the third rectangular opening can detect defects such as cracks, delamination, corrosion, and scratches on the upper and lower surfaces of the steel plate, as well as accurately measure parameters such as the appearance quality and dimensional deviation of the weld, thereby achieving the purpose of visual recognition and pattern acquisition. After the inspection is completed, the second electric push rod 14 continues to operate, and the steel plate can be removed through the conveying roller 5 inside the first rectangular opening for subsequent processing. Compared with traditional manual inspection, it avoids the detection errors caused by human factors and greatly improves the accuracy of the detection parameters, providing reliable data support for the quality inspection of construction projects.

[0026] Reinforcing ribs 16 are provided at the inner bends of the movable frame 9 to increase the overall strength of the movable frame 9 and enhance the limiting effect of the steel plate.

[0027] Guide rods 17 are connected to both sides of the push plate 15. One side of the guide rod 17 is inserted into the fixed seat 13 to increase the stability of the push plate. At the same time, the lower edge of the push plate 15 is higher than the upper surface of the conveying roller 5, so that the movement of the push plate 15 and the conveying roller 5 will not cause interference.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pattern acquisition device based on visual recognition, comprising a frame (1), characterized in that, The frame (1) is provided with assembly plates (2) on both sides. The first assembly frame (3) and the second assembly frame (4) are respectively installed on the upper and lower sides of the assembly plate (2). The upper side of the frame (1) is provided with a first rectangular opening and a second rectangular opening. A row of conveying rollers (5) are rotatably connected inside the first rectangular opening and the second rectangular opening. The frame (1) is provided with bidirectional lead screw modules (6) on both sides of the lower side, and limit frames (7) are provided on both sides of the upper side of the frame (1). Limit rollers (8) are evenly arranged inside the limit frames (7). Movable frames (9) are connected to both sides of the limit frames (7). The lower side of the movable frames (9) is slidably connected to one side of the bidirectional lead screw module (6). A push assembly is provided on the upper side of the frame (1). A first electric push rod (10) is provided on both sides of the upper side of the first assembly frame (3). The output end of the first electric push rod (10) passes through the first assembly frame (3) and is connected to a lifting seat (11). An industrial camera (12) is provided on the lower side of the lifting seat (11) and the lower side of the second assembly frame (4).

2. The pattern acquisition device based on visual recognition according to claim 1, characterized in that, The pushing assembly includes a fixed base (13), and a second electric push rod (14) is provided on one side of the fixed base (13). The output end of the second electric push rod (14) passes through the fixed base (13) and is connected to a push plate (15).

3. The pattern acquisition device based on visual recognition according to claim 2, characterized in that, The frame (1) has a third rectangular opening on its upper side, and the position of the third rectangular opening corresponds to the position of the industrial camera (12).

4. The pattern acquisition device based on visual recognition according to claim 3, characterized in that, The inner bend of the movable frame (9) is provided with reinforcing ribs (16).

5. The pattern acquisition device based on visual recognition according to claim 4, characterized in that, Guide rods (17) are connected to both sides of the push plate (15), and one side of the guide rod (17) is inserted into the fixed seat (13).