Inspection device with adjusting function for silica gel foam production

Abstract

The utility model relates to the technical field of inspection devices for silica gel foam production, and discloses an inspection device with an adjusting function for silica gel foam production, which comprises a support assembly, a brake transmission shunt I is mounted on one side of the top of the support assembly, and a brake transmission shunt II is mounted on the other side of the top of the support assembly. One end of the first brake conveying branch flow communicates with one end of the second brake conveying branch flow, an adjusting detection assembly is fixedly installed on the outer side of one end of the first brake conveying branch flow and the outer side of one end of the second brake conveying branch flow, and meanwhile a detection branch flow assembly is arranged at the top of the communicating position of one end of the first brake conveying branch flow and one end of the second brake conveying branch flow. According to the utility model, the detection shunting assembly is arranged on the device, so that when the device is used, two specifications which meet the standard and do not meet the standard can be generated in the detection working time, and the shunting work of two roads can be carried out through the arranged detection shunting assembly; and manual sorting work after detection is avoided.

Description

Technical Field

[0001] This utility model relates to the technical field of inspection devices for silicone foam production, specifically an inspection device for silicone foam production with adjustable function. Background Technology

[0002] Silicone foam, as a high-performance polymer material, is widely used in electronic equipment, automotive manufacturing, medical devices, aerospace, and other fields due to its excellent cushioning, sealing, temperature resistance, and insulation properties. With the expansion of application areas and the growth of market demand, the quality requirements for silicone foam are increasingly stringent, and traditional testing technologies can no longer meet the needs of modern production. Currently, the industry mainly relies on manual inspection (such as thickness measurement with vernier calipers and Shore hardness testing) and single-function testing equipment, which suffers from low efficiency, poor repeatability, and the inability to simultaneously test multiple parameters. While semi-automated inspection systems have made some improvements, they still have shortcomings such as poor adaptability and insufficient accuracy. The main shortcomings of existing technologies lie in poor adaptability, low inspection efficiency, insufficient intelligence, and measurement accuracy issues. To address these challenges, current inspection technologies are developing towards multi-functional integration, intelligent upgrades (introducing machine vision and AI algorithms), non-contact inspection, and online real-time monitoring. Market demand continues to increase for inspection accuracy, efficiency, equipment adaptability, and intelligent functions. Future technological innovation should focus on developing adaptive adjustment mechanisms, achieving simultaneous multi-parameter detection, improving automation, enhancing data analysis capabilities, and optimizing the human-machine interface. In conclusion, current testing technologies cannot meet the demands of modern production. There is an urgent need to develop new, intelligent, multifunctional, and high-precision testing equipment. Technological innovation is crucial for automating, intelligentizing, and improving the efficiency of the testing process, which is of great significance for improving product quality, reducing costs, and enhancing market competitiveness.

[0003] Application number CN202123269565.4 discloses a processing and inspection device for porous silicone products, including a testing device body, a moving plate, and a cleaning component. A glass disk is mounted on the top of the testing device body; a light source body and a vertical plate are fixedly connected to the side of the testing device body; a fixed shell is fixedly connected to the side of the vertical plate away from the testing device body; a cylinder is fixedly connected to the top of the vertical plate; and a connecting rod is fixedly connected to the brushing end of the cylinder. By setting up the cylinder, connecting rod, moving plate, rotating disk, and cleaning component, in use, the cylinder drives the rotating disk and cleaning component to move, thereby inserting the glass disk between two cleaning cylinders in the cleaning component. Then, cotton strips are used to clean the glass disk, reducing dust adhering to its surface, thus reducing the workload of the cleaning staff and making it convenient for the staff to use. However, the device has shortcomings: during use, the testing efficiency is low, and it lacks automated adjustment, which limits its application. Utility Model Content

[0004] The purpose of this invention is to provide an inspection device for the production of silicone foam with adjustable functions, which solves the problems of low detection efficiency and lack of automated adjustment function in the current device, thus limiting its application.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an inspection device for the production of silicone foam with adjustable function, including a support assembly. A brake transmission diverter one is installed on one side of the top of the support assembly, and a brake transmission diverter two is installed on the other side of the top of the support assembly. One end of the brake transmission diverter one and the brake transmission diverter two are connected together, and an adjustment detection component is fixedly installed on the outer side of one end of the brake transmission diverter one and the brake transmission diverter two. At the same time, a detection diverter component is provided at the top of the connection between one end of the brake transmission diverter one and the brake transmission diverter two.

[0007] The detection diversion assembly includes a guide plate connecting frame, which is fixedly installed on the top of one side of the two mounting brackets. Limiting rotating rods are installed inside both sides of the guide plate connecting frame. Diversion guide plates are installed on the front side of the limiting rotating rods. Fixed frames are fixedly installed on the front side of the two diversion guide plates. A pneumatic adjusting rod is connected to one side of the outer wall of the fixed frame via a hinge.

[0008] Furthermore, the bracket assembly includes a mounting base, a fixed suction cup is installed around the bottom periphery of the mounting base, and a pneumatic telescopic support column is installed on the top of the mounting base, with a conveying bracket installed on the top of the pneumatic telescopic support column.

[0009] Furthermore, the conveying bracket includes a mounting bracket, which is fixedly mounted on the top of the pneumatic telescopic support column via a connector, and pneumatic telescopic push rods are fixedly mounted on the outer sides of both mounting brackets. An adjustable limit rail is fixedly connected to the inner side of several pneumatic telescopic push rods.

[0010] Furthermore, the braking transmission diversion includes a transmission rotary motor, a transmission motor turntable is mounted on the inner side of the transmission rotary motor, a diversion track is mounted on the inner side of the transmission motor turntable, and the transmission motor turntable is fixedly mounted on the outer wall of the end side of the mounting bracket by a bracket.

[0011] Furthermore, the adjustment and detection assembly includes a pneumatic telescopic pump, which is mounted on the top center of the mounting plate via a mounting fixing plate, and a detection lens is connected to the bottom of the pneumatic telescopic pump via a push rod. A conveyor bracket is fixedly mounted on the mounting plate.

[0012] Furthermore, a conveying track is installed in the middle of the mounting clamp, and the front side of the conveying bracket is connected to the outer wall of the pneumatic telescopic support column near the outer side by a reinforcing bracket.

[0013] Furthermore, the end of the pneumatic adjusting rod is hinged to one side of the guide plate connecting frame.

[0014] Furthermore, the braking transmission diversion second includes a transmission rotary motor second, a transmission motor turntable second is installed on one side of the transmission rotary motor second, the transmission motor turntable second is installed on the outer wall of another set of mounting brackets through a bracket, and a diversion track second is fixedly installed on the inner side of the transmission motor turntable second.

[0015] This utility model has the following beneficial effects:

[0016] (1) The present invention provides an inspection device for silicone foam production with adjustable function. By installing a detection diversion component on the device, the device can divert the two specifications that meet the standard and do not meet the standard during the inspection working time through the detection diversion component, thus avoiding the need for manual sorting after inspection.

[0017] (2) The present invention provides an inspection device for the production of silicone foam with adjustable function. By installing an adjustable detection component on the device, the device can be used to adjust the height of different sizes of foam during inspection, thus ensuring the normal operation of the inspection work.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of an inspection device for the production of silicone foam with adjustable function according to this utility model.

[0021] Figure 2 This is a schematic diagram of the adjustment and detection component structure of an inspection device for the production of silicone foam with an adjustable function according to this utility model;

[0022] Figure 3 This is a schematic diagram of the structural support assembly of an inspection device for the production of silicone foam with adjustable function according to this utility model.

[0023] Figure 4 This is a schematic diagram of the structural detection and diversion component of an inspection device for the production of silicone foam with adjustable function according to this utility model;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] In the diagram: 1. Brake support assembly; 2. Braking transmission diverter I; 3. Adjustment and detection assembly; 4. Detection diverter assembly; 5. Braking transmission diverter II; 101. Mounting base; 102. Transmission bracket; 103. Pneumatic telescopic support column; 104. Fixed suction cup; 201. Transmission rotary motor I; 202. Transmission motor turntable I; 203. Diverter track I; 301. Pneumatic telescopic pump; 302. Detection lens; 303. Mounting plate; 30 4. Mounting clamp; 305. Conveyor bracket; 401. Guide plate connecting frame; 402. Limiting rotating rod; 403. Diverting guide plate; 404. Fixing frame; 405. Pneumatic adjusting rod; 501. Second conveyor rotary motor; 502. Second conveyor motor turntable; 503. Second diverting track; 1021. Mounting bracket; 1022. Pneumatic telescopic push rod; 1023. Adjustable limit rail; 3041. Conveyor track; 3051. Reinforcing bracket; Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-4 As shown, this utility model is an inspection device for the production of silicone foam with adjustment function, including a support assembly 1. A brake transmission diverter 1 2 is installed on one side of the top of the support assembly 1, and a brake transmission diverter 2 5 is installed on the other side of the top of the support assembly 1. One end of the brake transmission diverter 1 2 and the brake transmission diverter 2 5 are connected together, and an adjustment detection assembly 3 is fixedly installed on the outer side of one end of the brake transmission diverter 1 2 and the brake transmission diverter 2 5. At the same time, a detection diverter assembly 4 is provided at the top of the connection between one end of the brake transmission diverter 1 2 and the brake transmission diverter 2 5.

[0028] The detection diversion assembly 4 includes a guide plate connecting frame 401, which is fixedly installed on the top of one side of the two side mounting brackets 1021. Limiting rods 402 are installed inside both sides of the guide plate connecting frame 401. Diversion guide plates 403 are installed on the front side of the limiting rods 402. Fixed frames 404 are fixedly installed on the front side of the two diversion guide plates 403. A pneumatic adjusting rod 405 is connected to one side of the outer wall of the fixed frame 404 via a hinge.

[0029] By installing the detection diversion component 4 on the device, when using this device, the two specifications that meet the standard and do not meet the standard generated during the detection working time can be diverted to two paths by the detection diversion component 4, avoiding the need for manual sorting after detection.

[0030] The bracket assembly 1 includes a mounting base 101, with a fixed suction cup installed around the bottom periphery of the mounting base 101, and a pneumatic telescopic support column 103 installed on the top of the mounting base 101, and a conveying bracket 102 installed on the top of the pneumatic telescopic support column 103.

[0031] The conveyor bracket 102 includes a mounting bracket 1021, which is fixedly mounted on the top of the pneumatic telescopic support column 103 via connectors. Pneumatic telescopic push rods 1022 are fixedly mounted on the outer sides of both mounting brackets 1021. Several pneumatic telescopic push rods 1022 are connected to an adjustable limit rail 1023 on their inner sides. The bracket assembly 1 serves as the basic support structure for the entire device. A suction cup at the bottom of the mounting base 101 stabilizes the device and prevents displacement during operation. The pneumatic telescopic support column 103 can adjust the height of the conveyor bracket 102 according to actual needs to accommodate the conveying height of silicone foam on different production lines. The pneumatic telescopic push rods 1022 in the conveyor bracket 102 can push the adjustable limit rail 1023 to move, thereby adjusting the position of the silicone foam during conveying, serving as a limit and guide.

[0032] Braking transmission diversion 2 includes a transmission rotary motor 201, a transmission motor turntable 202 is mounted on the inner side of the transmission rotary motor 201, a diversion track 203 is mounted on the inner side of the transmission motor turntable 202, and the transmission motor turntable 202 is fixedly mounted on the outer wall of the end side of the mounting bracket 1021 by a bracket.

[0033] The adjustment and detection assembly 3 includes a pneumatic telescopic pump 301, which is mounted on the top center of the mounting plate 304 via a mounting fixing plate 303. The bottom of the pneumatic telescopic pump 301 is connected to a detection lens 302 via a push rod. A conveyor bracket 305 is fixedly mounted on the mounting plate 304.

[0034] A conveyor track 3041 is installed in the middle of the mounting clamp 304. The front side of the conveyor bracket 305 is connected to the outer wall of the pneumatic telescopic support column 103 near the outer side via a reinforcing bracket 3051. The pneumatic telescopic pump 301 is mounted on the mounting clamp 304 and fixed by the mounting fixing plate 303. The push rod of the pneumatic telescopic pump 301 is connected to the detection lens 302. The height of the detection lens 302 can be adjusted as needed to detect the silicone foam on the conveyor track 3041 on the conveyor bracket 305 to determine whether it meets the production standards.

[0035] The end of the pneumatic adjusting rod 405 is mounted on one side of the guide plate connecting frame 401 via a hinge. The pneumatic adjusting rod 405 is connected to the guide plate connecting frame 401 and the fixed frame 404 via a hinge. By controlling the extension and retraction of the pneumatic adjusting rod 405, the angle of the diversion guide plate 403 can be changed, thereby guiding the silicone foam into different diversion tracks to achieve the diversion function.

[0036] Braking transmission diversion device 25 includes a transmission rotary motor 2501, a transmission motor turntable 2502 mounted on one side of the transmission rotary motor 2501, the transmission motor turntable 2502 mounted on the outer wall of another set of mounting brackets 1021 via a bracket, and a diversion track 2503 fixedly mounted on the inner side of the transmission motor turntable 2502. The transmission rotary motor 201 drives the transmission motor turntable 202 to rotate, thereby causing the diversion track 203 to operate, realizing the transmission of silicone foam; similarly, the transmission rotary motor 2501 drives the transmission motor turntable 2502 and the diversion track 2503 to work.

[0037] In use, the support assembly 1 serves as the basic support structure for the entire device. The fixed suction cup at the bottom of the mounting base 101 stabilizes the device and prevents displacement during operation. The pneumatic telescopic support column 103 can adjust the height of the conveyor bracket 102 according to actual needs, adapting to the conveying height of silicone foam on different production lines. The pneumatic telescopic push rod 1022 in the conveyor bracket 102 can push the adjustable limit rail 1023 to move, thereby adjusting the position of the silicone foam during conveying, serving as a limit and guide. Braking conveyor diverter 1 2 and braking conveyor diverter 2 5 are responsible for the conveying and diverting of the silicone foam. The conveyor rotary motor 1 201 drives the conveyor motor turntable 1 202 to rotate, which in turn causes the diverter track 1 203 to operate, realizing the conveying of the silicone foam; similarly, the conveyor rotary motor 2 501 drives the conveyor motor turntable 2 502 and the diverter track 2 503 to work. When the silicone foam is conveyed to the connection point between the two, the detection diverter assembly 4 takes effect. The pneumatic adjusting rod 405 is connected to the guide plate connecting frame 401 and the fixed frame 404 via a hinge. By controlling the extension and retraction of the pneumatic adjusting rod 405, the angle of the diversion guide plate 403 can be changed, thereby guiding the silicone foam into different diversion tracks to achieve the diversion function. The adjustment detection component 3 is used to detect the silicone foam. The pneumatic telescopic pump 301 is installed on the mounting clamp 304 and fixed by the mounting fixing plate 303. The push rod of the pneumatic telescopic pump 301 is connected to the detection lens 302, and the height of the detection lens 302 can be adjusted as needed to detect the silicone foam on the conveyor track 3041 on the conveyor bracket 305 to determine whether it meets the production standards. The device is placed in a suitable working position, and the fixed suction cup at the bottom of the mounting base 101 is activated to make the device stable on the ground. According to the height requirements of the silicone foam production line, the pneumatic telescopic support column 103 is activated to adjust the conveyor bracket 102 to a suitable height. According to the width of the silicone foam and the conveying requirements, the pneumatic telescopic push rod 1022 is activated to adjust the adjustment limit. Position 1023 prepares for the conveying of silicone foam. The conveyor rotary motor 201 of brake conveyor branch 2 is activated, and the conveyor motor turntable 202 drives the branching track 203 to rotate, conveying the silicone foam from the beginning of the production line to the connection point with brake conveyor branch 25. Simultaneously, the conveyor rotary motor 501 of brake conveyor branch 25 is activated, and the conveyor motor turntable 502 drives the branching track 503 to rotate, preparing to receive the silicone foam. When the silicone foam is conveyed to the connection point between brake conveyor branch 2 and brake conveyor branch 25, the branching component 4 starts working. According to the pre-set branching rules, the pneumatic adjusting rod 405 is activated, and through the action of the hinge, the angle of the branching guide plate 403 is changed, guiding the silicone foam into the corresponding branching track.

[0038] During the silicone foam conveying process, when it passes the adjustment and detection component 3, the pneumatic telescopic pump 301 is activated to adjust the height of the detection lens 302 to detect the silicone foam. The detection results can be recorded and analyzed through the connected control system to determine whether the silicone foam is qualified. For qualified silicone foam, it continues to be conveyed to the subsequent production stage through the corresponding diversion track 203 or diversion track 503. For unqualified silicone foam, a corresponding collection device can be set at the end of the diversion track to collect it for rework or scrapping.

[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An inspection device for the production of silicone foam with adjustable function, comprising a support assembly (1), characterized in that: Brake transmission diverter one (2) is installed on one side of the top of the bracket assembly (1), and brake transmission diverter two (5) is installed on the other side of the top of the bracket assembly (1). One end of brake transmission diverter one (2) and brake transmission diverter two (5) are connected together, and an adjustment detection component (3) is fixedly installed on the outer side of one end of brake transmission diverter one (2) and brake transmission diverter two (5). At the same time, a detection diverter component (4) is provided at the top of the connection between one end of brake transmission diverter one (2) and brake transmission diverter two (5). The detection diversion assembly (4) includes a guide plate connecting frame (401), which is fixedly installed on the top of one side of the two side mounting brackets (1021). Limiting rotating rods (402) are installed inside both sides of the guide plate connecting frame (401). Diversion guide plates (403) are installed on the front side of the limiting rotating rods (402). Fixed frames (404) are fixedly installed on the front side of the two diversion guide plates (403). A pneumatic adjusting rod (405) is connected to one side of the outer wall of the fixed frame (404) through a hinge.

2. The inspection device for silicone foam production with adjustable function according to claim 1, characterized in that: The bracket assembly (1) includes a mounting base (101), a fixed suction cup is installed around the bottom periphery of the mounting base (101), and a pneumatic telescopic support column (103) is installed on the top of the mounting base (101), and a conveying bracket (102) is installed on the top of the pneumatic telescopic support column (103).

3. The inspection device for silicone foam production with adjustable function according to claim 2, characterized in that: The conveying bracket (102) includes a mounting bracket (1021), which is fixedly mounted on the top of the pneumatic telescopic support column (103) by a connector. Pneumatic telescopic push rods (1022) are fixedly mounted on the outer sides of the two mounting brackets (1021), and an adjusting limit rail (1023) is fixedly connected to the inner sides of several pneumatic telescopic push rods (1022).

4. The inspection device for silicone foam production with adjustable function according to claim 1, characterized in that: The braking transmission diversion (2) includes a transmission rotary motor (201), a transmission motor turntable (202) is installed on the inner side of the transmission rotary motor (201), a diversion track (203) is installed on the inner side of the transmission motor turntable (202), and the transmission motor turntable (202) is fixedly installed on the outer wall of the end side of the mounting bracket (1021) by a bracket.

5. The inspection device for silicone foam production with adjustable function according to claim 1, characterized in that: The adjustment and detection assembly (3) includes a pneumatic telescopic pump (301), which is mounted on the top middle of the mounting plate (304) via a mounting fixing plate (303), and the bottom of the pneumatic telescopic pump (301) is connected to a detection lens (302) via a push rod. The mounting plate (304) is fixedly mounted with a conveyor bracket (305).

6. The inspection device for silicone foam production with adjustable function according to claim 5, characterized in that: A conveyor rail (3041) is installed in the middle of the mounting clamp (304), and the front side of the conveyor bracket (305) is connected to the outer wall of the pneumatic telescopic support column (103) near the outer side by a reinforcing bracket (3051).

7. The inspection device for silicone foam production with adjustable function according to claim 1, characterized in that: The end of the pneumatic adjusting rod (405) is hinged to one side of the guide plate connecting frame (401).

8. The inspection device for silicone foam production with adjustable function according to claim 1, characterized in that: The braking transmission diversion second (5) includes a transmission rotary motor second (501), and a transmission motor turntable second (502) is installed on one side of the transmission rotary motor second (501). The transmission motor turntable second (502) is installed on the outer wall of another set of mounting brackets (1021) by a bracket, and a diversion track second (503) is fixedly installed on the inner side of the transmission motor turntable second (502).

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