Electronic component shearing and bending device

By designing an integrated cutting and bending electronic component processing device, the problem of TVS tubes needing to be processed separately was solved, and efficient cutting and bending of TVS tube pins was achieved.

CN224181935UActive Publication Date: 2026-05-01WUXI FANGCHEN ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI FANGCHEN ELECTRONIC TECH CO LTD
Filing Date
2025-04-29
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In the existing technology, the shearing and bending of TVS tubes require two separate processes, which is inconvenient and inefficient.

Method used

Design an electronic component cutting and bending device, comprising a base, a lower mold, an upper mold, and a cutter. The device achieves U-shaped processing of TVS tubes through an integrated cutting and bending mechanism, and completes the cutting and bending of the leads by utilizing the cooperation of the upper mold and the cutter.

Benefits of technology

This technology enables the cutting and bending of TVS diode leads to be completed in a single process, improving processing efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electronic component shearing and bending device, which relates to the technical field of electronic component processing, and is characterized in that when the electronic component shearing and bending device is used, a TVS (Transient Voltage Suppressor) to be processed is arranged on a lower die, a TVS main body is arranged in a pipe groove, pins on two sides of the TVS main body are arranged on a shearing platform, and then an upper die is driven by a driving piece to move downwards; when the TVS tube is cut, the pressing heads are pressed on the pins on the two sides of the TVS tube body, the TVS tube is fixed, along with continuous downward pressing of the upper die, the cutter makes contact with the pins and shears the pins, then the shearing platform presses the pins which are not sheared off and enters the pin groove along with the shearing platform and the cutter, the pins are bent in the direction of the pin groove, and therefore the sheared TVS tube is in a U shape, and machining of the TVS tube is completed. The TVS tube pin can be sheared and bent only through one-time machining, convenience and rapidness are achieved, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of electronic component processing technology, specifically to an electronic component shearing and bending device. Background Technology

[0002] Electronic components are the components of electronic parts and small machines and instruments. They are often composed of several parts and can be used in similar products. They often refer to certain parts in the electrical, radio, and instrument industries. They are a general term for electronic devices such as capacitors, transistors, hairsprings, and clockwork, and common examples include diodes.

[0003] Some TVS diodes (transient voltage suppressors, such as...) Figure 1 As shown, after production, both ends of the TVS tube need to be cut and bent to make the TVS tube U-shaped. In the existing technology, the cutting and bending of the TVS tube need to be processed by two separate machines, which is very inconvenient.

[0004] In view of this, there is an urgent need for a cutting and bending device for electronic components. Summary of the Invention

[0005] To address the problems existing in the prior art, this utility model solves the problem using the following technical structure.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An electronic component shearing and bending device includes: a base and a forming mechanism. A lower mold is provided on the base. A tube groove is provided at the top of the lower mold. Pin grooves are provided on both sides of the tube groove. The horizontal height of the bottom of the pin groove is lower than the horizontal height of the bottom of the tube groove. A shearing platform is provided on the side of the lower mold where the two pin grooves are far apart from each other.

[0008] The forming mechanism includes a mounting frame, a driving component, and an upper mold. The upper mold is mounted on the mounting frame. The driving component is used to drive the upper mold to move up and down. The upper mold is positioned directly above the lower mold. The bottom of the upper mold is provided with a pressure head adapted to the tube groove. The upper mold is provided with a lower pressing platform adapted to the pin groove on both sides of the pressure head. A cutter is provided on the side of the bottom of the two lower pressing platforms that are far apart from each other.

[0009] A fixed platform is provided between the pin slot and the tube slot, and the horizontal height of the fixed platform is higher than the horizontal height of the bottom of the tube slot.

[0010] The upper mold is provided with a sliding hole extending upward from the bottom end of the upper mold, and the pressure head is slidably disposed in the sliding hole.

[0011] A first spring is provided at the top of the pressure head.

[0012] Each of the two shearing platforms is provided with a guide block at its top, and the two guide blocks extend from their bottom ends toward the sides that are further apart.

[0013] The mounting bracket is provided with a sleeve, and a sliding rod is slidably disposed inside the sleeve. The upper mold is disposed at the bottom end of the sliding rod.

[0014] The driving component includes a gear and a throttle. The gear is disposed inside the sleeve. A rack is disposed on the vertical side of the slide rod. The gear meshes with the rack. The throttle is disposed on the outside of the sleeve and is connected to one end of the gear.

[0015] The mounting bracket is provided with a support frame, one end of which extends directly above the slide rod. A reset assembly is provided between the slide rod and the support frame directly above it, and the reset assembly is used to move the slide rod upward.

[0016] The reset assembly includes a second spring, the two ends of which are connected to the support frame and the slide rod, respectively.

[0017] A mounting rod is vertically mounted on the base, and the mounting bracket is slidably sleeved on the mounting rod.

[0018] The above-described structure of this utility model can achieve the following beneficial effects:

[0019] In use, the TVS tube to be processed is placed on the lower mold, and the main body of the TVS tube is placed in the tube groove. The leads on both sides of the main body of the TVS tube are placed on the shearing platform. Then, the drive unit drives the upper mold to move downward, so that the pressure head presses on the leads on both sides of the main body of the TVS tube to fix the TVS tube. As the upper mold continues to press down, the cutter contacts the leads and cuts the leads. Then, the shearing platform presses on the leads that have not been cut off. As the shearing platform and the cutter enter the lead groove, the leads are bent towards the lead groove, so that the cut TVS tube is U-shaped, thus completing the processing of the TVS tube. Only one processing is needed to complete the cutting and bending of the TVS tube leads, which is convenient, fast and improves processing efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the related technology in this embodiment;

[0021] Figure 2 This is a schematic diagram of the structure of this embodiment;

[0022] Figure 3 This is a top view of the lower mold in this embodiment.

[0023] In the diagram: 1. Base; 2. Lower mold; 21. Tube groove; 22. Pin groove; 23. Shearing platform; 24. Fixing platform; 25. Guide block; 3. Mounting bracket; 31. Sleeve; 4. Slide rod; 41. Rack; 5. Upper mold; 51. Pressure head; 52. Lower pressing platform; 53. Cutter; 54. Sliding hole; 55. First spring; 6. Rotary handle; 7. Bearing frame; 8. Second spring; 9. Mounting rod. Detailed Implementation

[0024] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0025] It should be noted that the terms "comprising" and "having" and any variations thereof in the specification, claims and accompanying drawings of this utility model are intended to cover non-exclusive inclusion. For example, a process, method, apparatus, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such processes, methods, products or devices.

[0026] The following is in conjunction with the appendix Figure 2-3 This application will be described in further detail.

[0027] refer to Figure 2 The electronic component shearing and bending device shown includes: a base 1 and a forming mechanism. A lower mold 2 is provided on the base 1. A tube groove 21 is provided at the top of the lower mold 2. A pin groove 22 is provided on both sides of the tube groove 21. The horizontal height of the bottom of the pin groove 22 is lower than the horizontal height of the bottom of the tube groove 21. A shearing platform 23 is provided on the side of the lower mold 2 where the two pin grooves 22 are far apart from each other.

[0028] The forming mechanism includes a mounting frame 3, a driving component, and an upper mold 5. The upper mold 5 is mounted on the mounting frame 3. The driving component is used to drive the upper mold 5 to move up and down. The upper mold 5 is located directly above the lower mold 2. The bottom of the upper mold 5 is provided with a pressure head 51 that is compatible with the tube groove 21. The upper mold 5 is provided with a lower pressing platform 52 that is compatible with the pin groove 22 on both sides of the pressure head 51. A cutter 53 is provided on the side of the bottom of the two lower pressing platforms 52 that are far apart from each other.

[0029] Based on the above structure, during use, the TVS tube to be processed is placed on the lower mold 2, and the main body of the TVS tube is placed in the tube groove 21 (so that the main body of the TVS tube is not subjected to vertical pressure). The pins on both sides of the main body of the TVS tube are placed on the shearing platform 23. Then, the driving component drives the upper mold 5 to move downward, so that the pressure head 51 presses on the pins on both sides of the main body of the TVS tube to fix the TVS tube. As the upper mold 5 continues to press down, the cutter 53 contacts the pins and cuts the pins. Then, the shearing platform 23 presses on the pins that have not been cut off. As the shearing platform 23 and the cutter 53 enter the pin groove 22, the pins are bent towards the pin groove 22, so that the cut TVS tube is U-shaped, completing the processing of the TVS tube. Only one processing is needed to complete the cutting and bending of the TVS tube pins, which is convenient, fast and improves processing efficiency.

[0030] like Figure 2 As shown, a fixed platform 24 is provided between the pin slot 22 and the tube slot 21. The horizontal height of the fixed platform 24 is higher than the horizontal height of the bottom of the tube slot 21. In this way, during processing, the TVS tube body is placed in the tube slot, and the pins of the TVS tube are supported by the fixed platform 24 and the shearing platform 23. When the pressure head 51 moves downward, it will press on the fixed platform 24, forming a clamping of the pins with the fixed platform 24.

[0031] like Figure 2 As shown, the upper mold 5 is provided with a sliding hole 54 extending upward from the bottom end of the upper mold 5, and the pressure head 51 is slidably disposed in the sliding hole 54; the top end of the pressure head 51 is provided with a first spring 55, so that when the upper mold 5 moves downward, the elastic force of the first spring 55 will cause the pressure head 51 to press on the fixed platform 24 first, and then perform subsequent shearing and bending.

[0032] like Figure 3 As shown, in order to guide the movement of the cutter 53, guide blocks 25 are provided at the top of both shearing platforms 23. The two guide blocks 25 extend from the bottom to the side away from each other on the side that is close to each other, so that the two guide blocks 25 form a funnel-shaped opening, which guides the movement of the cutter 53 and ensures that the cutter 53 enters the pin slot 22 after cutting the pin.

[0033] like Figure 2 As shown, a sleeve 31 is provided on the mounting bracket 3, and a slide rod 4 is slidably arranged inside the sleeve 31. The upper mold 5 is set at the bottom end of the slide rod 4. The movement of the slide rod 4 is guided by the sleeve 31. The driving component includes a gear and a handle 6. The gear is set inside the sleeve 31, and a rack 41 is provided on the vertical side of the slide rod 4. The gear meshes with the rack 41. The handle 6 is set on the outside of the sleeve 31 and is connected to one end of the gear. Rotating the handle 6 causes the gear to rotate, thereby causing the slide rod 4 to rise or fall, thus controlling the movement of the upper mold 5.

[0034] like Figure 2 As shown, a support frame 7 is provided on the mounting frame 3. One end of the support frame 7 extends directly above the slide rod 4. A reset assembly is provided between the slide rod 4 and the support frame 7 directly above it. The reset assembly includes a second spring 8. The two ends of the second spring 8 are connected to the support frame 7 and the slide rod 4 respectively. When the upper mold 5 moves downward, the second spring 8 is stretched. When no external force is applied to the throttle 6, the tension of the second spring 8 causes the slide rod 4 to move upward, thus resetting the upper mold 5.

[0035] like Figure 2 As shown, a mounting rod 9 is vertically mounted on the base 1, and the mounting bracket 3 is slidably sleeved on the mounting rod 9, so that the position of the mounting bracket 3 on the mounting rod 9 can be adjusted, thereby adjusting the stroke of the upper mold 5.

[0036] In summary, during use, the TVS tube to be processed is placed on the lower mold 2, and the main body of the TVS tube is placed in the tube groove 21. The pins on both sides of the main body of the TVS tube are placed on the shearing platform 23. Then, the driving component drives the upper mold 5 to move downward, so that the pressure head 51 presses on the pins on both sides of the main body of the TVS tube to fix the TVS tube. As the upper mold 5 continues to press down, the cutter 53 contacts the pins and cuts the pins. Then, the shearing platform 23 presses on the pins that have not been cut off. As the shearing platform 23 and the cutter 53 enter the pin groove 22, the pins are bent towards the pin groove 22, so that the cut TVS tube is U-shaped, completing the processing of the TVS tube. Only one processing is needed to complete the cutting and bending of the TVS tube pins, which is convenient, fast and improves processing efficiency.

[0037] The above are merely preferred embodiments of this application, and the present invention is not limited to the above embodiments. It is understood that other improvements and variations that can be directly derived or conceived by those skilled in the art without departing from the spirit and concept of the present invention should be considered to be included within the protection scope of the present invention.

Claims

1. A cutting and bending device for electronic components, characterized in that, include: The base (1) and the forming mechanism are provided. A lower mold (2) is provided on the base (1). A tube groove (21) is provided at the top of the lower mold (2). A pin groove (22) is provided on both sides of the tube groove (21). The horizontal height of the bottom of the pin groove (22) is lower than the horizontal height of the bottom of the tube groove (21). A shearing platform (23) is provided on the side of the two pin grooves (22) that are far apart from each other. The forming mechanism includes a mounting frame (3), a driving component, and an upper mold (5). The upper mold (5) is mounted on the mounting frame (3). The driving component is used to drive the upper mold (5) to move up and down. The upper mold (5) is located directly above the lower mold (2). The bottom of the upper mold (5) is provided with a pressure head (51) adapted to the tube groove (21). The upper mold (5) is provided with a lower pressing platform (52) adapted to the pin groove (22) on both sides of the pressure head (51). The bottom ends of the two lower pressing platforms (52) are provided with cutters (53) on the side that is far apart from each other.

2. The electronic component shearing and bending device according to claim 1, characterized in that: A fixed platform (24) is provided between the pin slot (22) and the tube slot (21), and the horizontal height of the fixed platform (24) is higher than the horizontal height of the bottom of the tube slot (21).

3. The electronic component shearing and bending device according to claim 1, characterized in that: The upper mold (5) is provided with a sliding hole (54) extending upward from the bottom end of the upper mold (5), and the pressure head (51) is slidably disposed in the sliding hole (54).

4. The apparatus according to claim 3, wherein: The top of the pressure head (51) is provided with a first spring (55).

5. The electronic component shearing and bending device according to claim 1, characterized in that: The top of each of the two shearing platforms (23) is provided with a guide block (25), and the two guide blocks (25) extend from the bottom to the side away from each other on the side that is close to each other.

6. The apparatus according to claim 1, wherein: The mounting bracket (3) is provided with a sleeve (31), and a slide rod (4) is slidably provided inside the sleeve (31). The upper mold (5) is provided at the bottom end of the slide rod (4).

7. The apparatus according to claim 6, wherein: The driving component includes a gear and a throttle (6). The gear is located inside the sleeve (31). A rack (41) is provided on the vertical side of the slide rod (4). The gear meshes with the rack (41). The throttle (6) is located outside the sleeve (31) and is connected to one end of the gear.

8. The electronic component shearing and bending device according to claim 7, characterized in that: The mounting bracket (3) is provided with a support frame (7), one end of which extends directly above the slide rod (4). A reset component is provided between the slide rod (4) and the support frame (7) directly above it, and the reset component is used to make the slide rod (4) move upward.

9. The electronic component shearing and bending device according to claim 8, characterized in that: The reset assembly includes a second spring (8), the two ends of which are connected to the support frame (7) and the slide rod (4), respectively.

10. The apparatus according to claim 1, wherein: A mounting rod (9) is vertically mounted on the base (1), and the mounting bracket (3) is slidably sleeved on the mounting rod (9).