Counting device of steel ball cold heading machine

Abstract

The utility model relates to the technical field of cold header counting, and discloses a steel ball cold header counting device which comprises a steel ball cold header body and a steel ball counting assembly, and an anti-falling sound absorption frame is arranged on the outer side of the discharging end of the top of the steel ball cold header body. According to the steel ball discharging device, the anti-falling sound-absorbing frame is arranged, the steel ball discharging end is limited and protected, the inclined sound-absorbing barrel and the inclined sound-absorbing plate are arranged in the anti-falling sound-absorbing frame, the sound-absorbing and noise-reducing effects are achieved, the steel ball counting assembly and the counting control box can achieve the precise counting effect during steel ball discharging, and the steel ball discharging device is simple in structure, convenient to use and high in practicability. A bolting bolt seat and a strong magnetic gasket are arranged at the bottom of the counting control box, bolt and magnetic attraction fixing can be conducted, an operation angle adjusting air cylinder can push the steel ball counting assembly to conduct angle adjustment, a counter of the device is easy and convenient to install, movable angle adjustment is convenient, the steel ball counting precision is high, the steel ball anti-splashing and anti-sputtering capacity is excellent, and the service life of the device is prolonged. The safety and the environmental protection property are high.

Description

Steel ball cold heading machine counting device Technical Field

[0001] This utility model relates to the field of cold heading machine counting technology, specifically a counting device for a steel ball cold heading machine. Background Technology

[0002] A cold heading machine for steel balls is a specialized piece of equipment primarily used for the mass production of fasteners such as nuts and bolts. Cold heading is a forging method that uses dies to upset metal bars at room temperature. It is commonly used to manufacture the heads of screws, bolts, rivets, etc. It can reduce or replace machining processes. In the steel ball processing, cold heading is mostly performed on a dedicated cold heading machine, facilitating continuous, multi-station, and automated production. The cold heading machine can sequentially complete processes such as cutting, head upsetting, accumulation, forming, chamfering, thread rolling, diameter reduction, and edge trimming. The cold heading machine feeds steel bars through a guide tube, then the steel balls are processed by the forging mechanism before being discharged.

[0003] When steel balls are produced and discharged from a cold heading machine, steel ball counting is usually performed. However, in actual use, existing steel ball counting devices are typically simply placed at the cold heading machine, which is not convenient for installation and fixation, and the angle adjustment is relatively inconvenient, affecting the accuracy of steel ball counting. Furthermore, the anti-splash and noise reduction capabilities of the steel balls are relatively insufficient, and they are prone to generating significant noise during the steel ball discharge process. The splashing of steel balls can also easily injure workers, resulting in inadequate safety performance. Therefore, we propose a steel ball cold heading machine counting device to solve the above problems. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a counting device for a cold steel ball forming machine. It features simple and convenient counter installation, easy angle adjustment, high accuracy in counting steel balls, excellent anti-splash and anti-splash capabilities, and high safety and environmental friendliness.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a counting device for a cold heading machine for steel balls, comprising a main body of a cold heading machine for steel balls and a steel ball counting component, wherein an anti-falling sound-absorbing frame is provided on the outer side of the discharge end at the top of the main body of the cold heading machine for steel balls;

[0008] The main body of the cold heading machine for steel balls is provided with mounting brackets on both sides of the top. The bottom sides of the anti-fall sound-absorbing frame are respectively mounted on the two mounting brackets. The left and right sides inside the anti-fall sound-absorbing frame are provided with evenly distributed inclined sound-absorbing cylinders. The front and rear sides inside the anti-fall sound-absorbing frame are provided with inclined sound-absorbing plates.

[0009] The bottom of the steel ball counting assembly is provided with a counting control box. The bottom of the counting control box is provided with a bolt seat and a strong magnetic pad. The top of the counting control box is provided with a hinged bearing seat. The steel ball counting assembly is hinged to the inside of the hinged bearing seat. An angle adjustment cylinder is hinged between the hinged bearing seat and the steel ball counting assembly.

[0010] Preferably, the steel ball counting assembly includes a rectangular sensor, and a U-shaped trigger is correspondingly provided at the output end of the main body of the steel ball cold heading machine. The output end of the U-shaped trigger is connected to the input end of the rectangular sensor, and the output end of the rectangular sensor is electrically connected to the input end of the counting control box.

[0011] Preferably, the rectangular sensor is hinged to the inner side of the hinged support, and the rectangular sensor is a laser counter or an imaging counter. The two ends of the angle adjustment cylinder are hinged between the hinged support and the rectangular sensor.

[0012] Preferably, the top of the counting control box is provided with a support mounting column, the bottom of the hinged support seat is provided with an annular magnet, the bottom of the hinged support seat is sleeved and rotated on the support mounting column, the annular magnet is magnetically attracted to the support mounting column, and the bottom of the annular magnet is magnetically contacted with the top of the counting control box.

[0013] Preferably, the mounting bracket includes two L-shaped fixing seats and fixing screws. The fixing screws are fixedly connected to the L-shaped fixing seats. The L-shaped fixing seats are fixedly installed on the top of the main body of the steel ball cold heading machine by the fixing screws. The two adjacent L-shaped fixing seats are distributed opposite to each other. The edge of the anti-fall sound-absorbing frame is inserted and positioned between the two adjacent L-shaped fixing seats.

[0014] Preferably, a sound-insulating strip is provided at the outer edge of the bottom of the anti-fall sound-absorbing frame, and the bottom of the sound-insulating strip is attached to the top of the main body of the steel ball cold heading machine. The strong magnetic pad is rectangular and installed at the edge of the bolt seat, and the bottom of the bolt seat is slightly higher than the bottom of the strong magnetic pad.

[0015] Preferably, the inclined sound-absorbing tubes are hollow and evenly arranged on the left and right sides inside the anti-falling sound-absorbing frame. The inclined sound-absorbing tubes are inclined downwards, and the inner side of the inclined sound-absorbing tubes is filled with sound-insulating cotton blocks.

[0016] Preferably, a plurality of the inclined sound-absorbing panels are equally spaced on the front and rear sides inside the anti-falling sound-absorbing frame, and the inner side of the inclined sound-absorbing panels is provided with sound-absorbing holes.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, the present invention provides a counting device for a cold heading machine for steel balls, which has the following beneficial effects:

[0019] 1. The counting device for the cold heading machine for steel balls can be installed at the mounting base by locking the two sides of the anti-drop sound-absorbing frame. It limits and protects the discharge end at the top of the cold heading machine body, and shields the steel balls when they splash. The anti-drop sound-absorbing frame is equipped with an inclined sound-absorbing cylinder and an inclined sound-absorbing plate, both of which have the effect of sound absorption and noise reduction. It has good noise reduction and sound insulation capabilities, and makes the device excellent in preventing steel balls from splashing and spraying. It is safe, soundproof and environmentally friendly.

[0020] 2. This steel ball cold heading machine counting device, equipped with a steel ball counting component and a counting control box, can accurately count steel balls during discharge. The bottom of the counting control box is equipped with a bolt seat and a strong magnetic pad. The bolt seat can be fixed with bolts, and the strong magnetic pad can be fixed with magnets. The installation is simple and convenient and highly adaptable. The top of the counting control box is equipped with a hinged support seat, which can hinge and support the steel ball counting component. The running angle adjustment cylinder can push the steel ball counting component, allowing for angle adjustment. The angle adjustment is convenient, and the hinged support seat can be snapped onto the top of the counting control box. The hinged support seat can be magnetically attracted to the top of the counting control box by a ring magnet, which can be easily rotated and adjusted. This makes the multi-angle adjustment capability of the steel ball counting component convenient, making the installation of the device counter simple and convenient, facilitating angle adjustment, and ensuring high accuracy in steel ball counting. Attached Figure Description

[0021] Figure 1 is a frontal perspective three-dimensional schematic diagram of the structure of this utility model;

[0022] Figure 2 is a three-dimensional cross-sectional view of the structure of this utility model.

[0023] Figure 3 is a top-view perspective view of the structure of this utility model;

[0024] Figure 4 is a frontal perspective three-dimensional schematic diagram of the connection structure between the mounting bracket and the L-shaped fixing base of this utility model;

[0025] Figure 5 is a bottom-view perspective view of the connection structure between the angle adjustment cylinder and the annular magnet block of this utility model.

[0026] Figure 6 is a frontal perspective three-dimensional schematic diagram of the inclined sound-absorbing cylinder and inclined sound-absorbing plate structure of this utility model.

[0027] In the diagram: 1. Main body of the cold heading machine for steel balls; 2. Steel ball counting assembly; 21. Rectangular sensor; 22. U-shaped trigger; 3. Anti-fall sound-absorbing frame; 4. Mounting bracket; 41. L-shaped fixing seat; 42. Fixing screw; 5. Inclined sound-absorbing cylinder; 6. Inclined sound-absorbing plate; 7. Counting control box; 8. Bolt seat; 9. Strong magnetic pad; 10. Hinge bearing seat; 11. Angle adjustment cylinder; 12. Sound insulation strip; 13. Bearing mounting column; 14. Ring magnet block. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please refer to Figures 1-6. The counting device for the cold heading machine for steel balls includes the main body 1 of the cold heading machine for steel balls and the counting component 2 for steel balls. A sound-absorbing frame 3 for preventing falling is provided on the outer side of the discharge end at the top of the main body 1 of the cold heading machine for steel balls.

[0030] The main body 1 of the steel ball cold heading machine is provided with mounting brackets 4 on both sides of the top. The bottom sides of the anti-falling sound absorption frame 3 are respectively mounted on the two mounting brackets 4. The left and right sides inside the anti-falling sound absorption frame 3 are provided with evenly distributed inclined sound absorption cylinders 5. The front and rear sides inside the anti-falling sound absorption frame 3 are provided with inclined sound absorption plates 6.

[0031] The bottom of the steel ball counting assembly 2 is provided with a counting control box 7. The bottom of the counting control box 7 is provided with a bolt seat 8 and a strong magnetic pad 9. The top of the counting control box 7 is provided with a hinged bearing seat 10. The steel ball counting assembly 2 is hinged to the inside of the hinged bearing seat 10. An angle adjustment cylinder 11 is hinged between the hinged bearing seat 10 and the steel ball counting assembly 2.

[0032] The beneficial effects of this solution are as follows: By providing mounting brackets 4 on both sides of the top discharge end of the main body 1 of the cold heading machine for steel balls, the two sides of the anti-drop sound-absorbing frame 3 can be respectively mounted on the mounting brackets 4, which limits and protects the top discharge end of the main body 1 of the cold heading machine for steel balls, and protects it from splashing steel balls. The interior of the anti-drop sound-absorbing frame 3 is equipped with an inclined sound-absorbing cylinder 5 and an inclined sound-absorbing plate 6, both of which have the effect of sound absorption and noise reduction, and have good noise reduction and sound insulation capabilities.

[0033] Equipped with a steel ball counting component 2 and a counting control box 7, it can accurately count steel balls during discharge. The bottom of the counting control box 7 is equipped with a bolt seat 8 and a strong magnetic pad 9. The bolt seat 8 can be fixed with bolts, and the strong magnetic pad 9 can be fixed with magnetic attraction. The installation is simple and convenient and highly adaptable. The hinged support 10 can hinge and support the steel ball counting component 2. The running angle adjustment cylinder 11 can push the steel ball counting component 2 to adjust the angle. The hinged support 10 can be magnetically attracted to the top of the counting control box 7 by the ring magnet block 14, which makes the multi-angle adjustment capability of the steel ball counting component 2 convenient. The installation of the device counter is relatively simple and convenient, and the angle can be easily adjusted. The steel ball counting accuracy is high, and the steel ball anti-splash and anti-splash capabilities are excellent, with high safety and environmental protection.

[0034] Furthermore, the steel ball counting assembly 2 includes a rectangular sensor 21, and a U-shaped trigger 22 is correspondingly provided at the output end of the main body 1 of the steel ball cold heading machine. The output end of the U-shaped trigger 22 is connected to the input end of the rectangular sensor 21, and the output end of the rectangular sensor 21 is electrically connected to the input end of the counting control box 7.

[0035] By setting the steel ball counting component 2 to include a rectangular sensor 21 and a U-shaped trigger 22, the U-shaped trigger 22 can simultaneously trigger and control the steel ball, making the counting of steel balls more accurate and precise, with excellent practicality. In addition, the counting control box 7 serves as a storage unit for the technical quantity and has a good control counting effect.

[0036] Furthermore, the rectangular sensor 21 is hinged to the inside of the hinged support 10. The rectangular sensor 21 is a laser counter or an imaging counter. The two ends of the angle adjustment cylinder 11 are hinged between the hinged support 10 and the rectangular sensor 21.

[0037] By setting the rectangular sensor 21 hinged to the inside of the hinged bearing seat 10, the angle adjustment is convenient and the bearing is stable. The rectangular sensor 21 is a laser counter or imaging counter, which can measure the quantity of steel columns by imaging or laser. The U-shaped trigger 22 is the trigger contact, and the angle adjustment cylinder 11 has good control adaptability, making the device run stably and operate conveniently.

[0038] Furthermore, the top of the counting control box 7 is provided with a support mounting column 13, and the bottom of the hinged support seat 10 is provided with an annular magnet block 14. The bottom of the hinged support seat 10 is sleeved and rotated on the support mounting column 13, and the annular magnet block 14 is magnetically attracted to the support mounting column 13. The bottom of the annular magnet block 14 is in magnetic contact with the top of the counting control box 7.

[0039] By setting the bearing mounting column 13, the bottom of the hinged bearing seat 10 can be inserted and fixed on the bearing mounting column 13, which makes the limiting simple and convenient. The annular magnet block 14 is magnetically attracted to the counting control box 7, which can be magnetically fixed. When rotation is required, it can be rotated and finely adjusted, with good adaptability.

[0040] Furthermore, the mounting bracket 4 includes two L-shaped fixing seats 41 and fixing screws 42. The fixing screws 42 are fixedly connected to the L-shaped fixing seats 41. The L-shaped fixing seats 41 are fixedly installed on the top of the main body 1 of the cold heading machine for steel balls by the fixing screws 42. The two adjacent L-shaped fixing seats 41 are distributed in a corresponding manner. The edge of the anti-falling sound-absorbing frame 3 is inserted and positioned between the two adjacent L-shaped fixing seats 41.

[0041] The mounting bracket 4 includes two L-shaped fixing brackets 41 and fixing screws 42. The two adjacent L-shaped fixing brackets 41 are distributed in a corresponding manner, which can be used to install the anti-falling sound absorption frame 3. It has excellent adaptability, stable adaptation, and good fixing effect.

[0042] Furthermore, a sound insulation strip 12 is provided on the outer edge of the bottom of the anti-falling sound-absorbing frame 3. The bottom of the sound insulation strip 12 is attached to the top of the main body 1 of the steel ball cold heading machine. The strong magnetic pad 9 is installed in a rectangular shape on the edge of the bolt seat 8. The bottom of the bolt seat 8 is slightly higher than the bottom of the strong magnetic pad 9.

[0043] By setting the sound insulation strip 12, the sound-absorbing frame 3 is protected against falling. It has excellent adaptability. The bottom of the bolt seat 8 is slightly higher than the bottom of the strong magnetic pad 9, which can be stably magnetically fixed. The bolt seat 8 can be bolted and fixed, and the strong magnetic pad 9 can be magnetically fixed. It has excellent adaptability.

[0044] Furthermore, the inclined sound-absorbing cylinder 5 is hollow and evenly arranged on the left and right sides inside the anti-falling sound-absorbing frame 3. The inclined sound-absorbing cylinder 5 is inclined downward and the inner side of the inclined sound-absorbing cylinder 5 is filled with sound-insulating cotton blocks.

[0045] By setting the inclined sound-absorbing cylinders 5 in a hollow shape and evenly arranged on the left and right sides inside the anti-falling sound-absorbing frame 3, and the sound-insulating cotton blocks inside, the inclined sound-absorbing cylinders 5 have good sound absorption and magnetic attraction effects, and the sound-insulating cotton blocks play an auxiliary sound absorption role, with good adaptability.

[0046] Furthermore, multiple inclined sound-absorbing panels 6 are equally spaced on the front and rear sides inside the anti-falling sound-absorbing frame 3, and the inner side of the inclined sound-absorbing panel 6 is provided with sound-absorbing holes.

[0047] By setting multiple inclined sound-absorbing panels at equal intervals, the sound absorption effect is good and the adaptability is good. The sound-absorbing holes also provide sound absorption protection and noise reduction capabilities, resulting in good noise reduction protection.

[0048] It should be noted that all the devices in this application are common devices on the market, and can be selected according to the needs of specific use. The circuit connection relationship of each device is a simple series and parallel connection circuit. There is no innovation in the circuit connection. Those skilled in the art can easily implement it. It belongs to the prior art and will not be described in detail.

[0049] Working principle: By providing mounting brackets 4 on both sides of the top discharge end of the main body 1 of the cold heading machine for steel balls, the two sides of the anti-drop sound-absorbing frame 3 can be respectively mounted on the mounting brackets 4 for easy installation and fixation. The anti-drop sound-absorbing frame 3 can limit and protect the discharge end at the top of the main body 1 of the cold heading machine for steel balls, so that when the steel balls splash, the anti-drop sound-absorbing frame 3 can block and protect them, improving the overall safety. The left and right sides inside the anti-drop sound-absorbing frame 3 are provided with inclined sound-absorbing cylinders 5, and the front and rear sides inside the anti-drop sound-absorbing frame 3 are provided with inclined sound-absorbing plates 6. Both the inclined sound-absorbing cylinders 5 and the inclined sound-absorbing plates 6 have the effect of sound absorption and noise reduction, with good noise reduction and sound insulation capabilities.

[0050] The main body 1 of the cold heading machine for steel balls is equipped with a steel ball counting component 2 and a counting control box 7 on its top side. The steel ball counting component 2 can intuitively and accurately count the number of steel balls in the main body 1 of the cold heading machine for steel balls, and the data is then displayed and stored in the counting control box 7. The bottom of the counting control box 7 is equipped with a bolt seat 8 and a strong magnetic pad 9. The bolt seat 8 can be fixed with bolts, and the strong magnetic pad 9 can be fixed with magnetic attraction, so that the counting control box 7 can be fixed by bolting or magnetic attraction. The installation and fixing are relatively simple and convenient. The top of the counting control box 7 is equipped with a hinged bearing seat 10, which can hinged to support the steel ball counting component. The counting component 2, with its operating angle adjustment cylinder 11, can push the steel ball counting component 2, allowing for angle adjustment. The angle adjustment is convenient, and the hinged support 10 can be snapped onto the top of the counting control box 7. The hinged support 10 can be magnetically attracted to the top of the counting control box 7 by the annular magnet block 14, facilitating rotation and adjustment. This makes the multi-angle adjustment capability of the steel ball counting component 2 convenient, simplifying the installation of the device counter, facilitating angle adjustment, ensuring high accuracy in steel ball counting, and providing excellent anti-splash and anti-splash capabilities for the steel balls, resulting in high safety and environmental friendliness.

[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A counting device for a cold heading machine for steel balls, comprising a main body (1) of a cold heading machine for steel balls and a counting assembly (2) for steel balls, characterized in that: A sound-absorbing frame (3) to prevent falling is provided on the outer side of the discharge end at the top of the main body (1) of the cold heading machine for steel balls; mounting brackets (4) are provided on both sides of the top of the main body (1) of the cold heading machine for steel balls; the bottom sides of the sound-absorbing frame (3) are respectively mounted on the two mounting brackets (4); the left and right sides inside the sound-absorbing frame (3) are provided with evenly distributed inclined sound-absorbing cylinders (5); the front and rear sides inside the sound-absorbing frame (3) are provided with inclined sound-absorbing cylinders. Soundboard (6); The bottom of the steel ball counting assembly (2) is provided with a counting control box (7), the bottom of the counting control box (7) is provided with a bolt seat (8) and a strong magnetic pad (9), the top of the counting control box (7) is provided with a hinged bearing seat (10), the steel ball counting assembly (2) is hinged to the inside of the hinged bearing seat (10), and an angle adjustment cylinder (11) is hinged between the hinged bearing seat (10) and the steel ball counting assembly (2).

2. The counting device for a cold heading machine for steel balls according to claim 1, characterized in that: The steel ball counting assembly (2) includes a rectangular sensor (21). A U-shaped trigger (22) is correspondingly provided at the output end of the main body (1) of the steel ball cold heading machine. The output end of the U-shaped trigger (22) is connected to the input end of the rectangular sensor (21). The output end of the rectangular sensor (21) is electrically connected to the input end of the counting control box (7).

3. The counting device for a cold heading machine for steel balls according to claim 2, characterized in that: The rectangular sensor (21) is hinged to the inside of the hinged support (10). The rectangular sensor (21) is a laser counter or an imaging counter. The two ends of the angle adjustment cylinder (11) are hinged between the hinged support (10) and the rectangular sensor (21).

4. The counting device for a cold heading machine for steel balls according to claim 1, characterized in that: The top of the counting control box (7) is provided with a support mounting column (13), and the bottom of the hinged support seat (10) is provided with an annular magnet block (14). The bottom of the hinged support seat (10) is sleeved and rotated on the support mounting column (13). The annular magnet block (14) is magnetically attracted to the support mounting column (13), and the bottom of the annular magnet block (14) is magnetically contacted with the top of the counting control box (7).

5. The counting device for a cold heading machine for steel balls according to claim 1, characterized in that: The mounting bracket (4) includes two L-shaped fixing seats (41) and fixing screws (42). The fixing screws (42) are fixedly connected to the L-shaped fixing seats (41). The L-shaped fixing seats (41) are fixedly installed on the top of the main body (1) of the cold heading machine for steel balls by the fixing screws (42). The two adjacent L-shaped fixing seats (41) are distributed in a corresponding manner. The edge of the anti-falling sound-absorbing frame (3) is inserted and positioned between the two adjacent L-shaped fixing seats (41).

6. The counting device for a cold heading machine for steel balls according to claim 1, characterized in that: The outer edge of the bottom of the anti-falling sound-absorbing frame (3) is provided with a sound-insulating adhesive strip (12). The bottom of the sound-insulating adhesive strip (12) is attached to the top of the main body (1) of the cold heading machine for steel balls. The strong magnetic pad (9) is rectangular and installed on the edge of the bolt seat (8). The bottom of the bolt seat (8) is slightly higher than the bottom of the strong magnetic pad (9).

7. The counting device for a cold heading machine for steel balls according to claim 1, characterized in that: The inclined sound-absorbing cylinder (5) is hollow and evenly arranged on the left and right sides inside the anti-falling sound-absorbing frame (3). The inclined sound-absorbing cylinder (5) is inclined downward and the inner side of the inclined sound-absorbing cylinder (5) is filled with sound-insulating cotton blocks.

8. The counting device for a cold heading machine for steel balls according to claim 1, characterized in that: Multiple inclined sound-absorbing panels (6) are equally spaced on the front and back sides inside the anti-falling sound-absorbing frame (3), and the inner side of the inclined sound-absorbing panel (6) is provided with sound-absorbing holes.

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