Large tower structural part machining device

By designing a large tower structure processing device, the problem of insufficient debris removal leading to base damage in existing technologies has been solved. This device enables efficient cutting of structural components and efficient debris removal, ensuring the stability and safety of the processing.

CN224182162UActive Publication Date: 2026-05-01JIANGSU HENGXU ELECTRIC POWER TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HENGXU ELECTRIC POWER TECH CO LTD
Filing Date
2025-01-24
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing technologies lack debris removal functions during structural component processing, which may lead to damage to the base.

Method used

A large tower structure component processing device was designed, comprising a base, support rod, slide, clamping assembly, lifting plate, cutting blade and cooling box. Through the cooperation of servo motor and drive motor, the device can effectively clamp, cut and clean up debris of the structural components. The cooling box is used to cool large debris and a dust collection device is used to collect small debris.

Benefits of technology

It effectively prevents large debris from damaging the base due to high temperature, and achieves efficient cutting and debris cleaning of large tower structural components, ensuring the stability and safety of the processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large tower structural part machining device, and belongs to the field of tower structural parts. Comprising a base; the four supporting rods are fixedly connected to the four corners of the bottom of the base; the sliding seat is mounted on the base in a sliding manner; the moving assembly is arranged on the base and used for adjusting the position of the sliding seat; the clamping assembly is arranged on the sliding seat and used for clamping and fixing the structural part; the lifting plate is arranged above the base; the lifting assembly is arranged on the base and used for lifting the lifting plate; the driving motor is fixedly connected to the lifting plate; the cutting knife is fixedly connected to an output shaft of the driving motor; the mounting groove is formed in the base; and the cooling box is movably arranged on the mounting groove and corresponds to the cutting knife. The large tower structural part machining device has the beneficial effect that the large tower structural part machining device is provided.
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Description

Technical Field

[0001] This application relates to the field of tower structural components, and more specifically, to a processing apparatus for large tower structural components. Background Technology

[0002] The towers of overhead transmission lines are supporting structures used to support conductors and lightning protection wires. They ensure that the conductors meet the distance requirements to the ground and ground objects, and can withstand the loads of the conductors, lightning protection wires, and themselves, as well as external loads.

[0003] In the existing technology, when processing structural components, it is necessary to cut the structural components. However, the existing technology does not have the function of cleaning up debris, and some excessively high stability may damage the base.

[0004] A large tower structure component processing device is now provided. Utility Model Content

[0005] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0006] To address the technical problems mentioned in the background section above, some embodiments of this application provide a large tower structure processing device, comprising: a base; four support rods fixedly connected to the four bottom corners of the base; a slide block slidably mounted on the base; and a moving component disposed on the base for adjusting the position of the slide block.

[0007] A clamping assembly, mounted on the slide, is used to clamp and fix structural components; a lifting plate is mounted above the base; a lifting assembly is mounted on the base for raising and lowering the lifting plate; a drive motor is fixedly connected to the lifting plate; a cutting blade is fixedly connected to the output shaft of the drive motor; a mounting slot is formed on the base; and a cooling box is movably mounted on the mounting slot and corresponds to the cutting blade.

[0008] When cutting structural components, one end of the component is placed on the slide. Then, turning the knob lowers the clamping plate, clamping and fixing the component under the action of the screw and limit rod. Next, the servo motor is activated, causing its output shaft to drive the moving lead screw, which in turn moves the slide to below the cutting blade. Then, the drive motor and lifting motor are activated. The lifting motor's output shaft rotates the lifting lead screw, lowering the lifting plate. The drive motor's output shaft drives the cutting blade, cutting the component. Larger debris generated during cutting falls into the cooling tank under gravity, which contains water for cooling, preventing overheating and damage to the base. The filter box collects the debris. Smaller debris floating in the air can be connected to an external vacuum cleaner for absorption. The disc and belt, along with the connecting...

[0009] The lead screw and connecting rod enable the wind shield to better absorb smaller debris.

[0010] Furthermore, the moving component includes a servo motor, which is fixedly connected to a base. A sliding groove is provided on the base, and a moving lead screw is rotatably installed between the two inner walls of the sliding groove. The slide block is slidably installed on the sliding groove, and the moving lead screw is threadedly connected to the slide block. The output shaft of the servo motor is fixedly connected to the moving lead screw.

[0011] Furthermore, the clamping assembly includes a clamping plate disposed above a slide block. A limiting rod is fixedly connected to the slide block, and the limiting rod passes through the clamping plate and is slidably installed with the clamping plate. A screw is rotatably installed on the slide block and is threadedly connected to the clamping plate.

[0012] Furthermore, a knob is fixed to the top of the screw.

[0013] Furthermore, the limiting rod is cylindrical.

[0014] Furthermore, the lifting assembly includes a lifting screw, which is rotatably mounted on the base and threadedly connected to the lifting plate. A limit strip is fixedly attached to the base, passing through the lifting plate and slidably mounted to the lifting plate. A lifting motor is fixedly attached to the bottom of the base, and the output shaft of the lifting motor is fixedly connected to the lifting screw.

[0015] Furthermore, the cooling box is located on the mounting groove, and a limiting block corresponding to the base is fixedly connected to the cooling box, and a handle is fixedly connected to the cooling box.

[0016] Furthermore, a filter box is movably mounted on the cooling box, and a limiting block corresponding to the filter box is fixedly connected to the cooling box.

[0017] Furthermore, a wind hood is provided on the base, and connecting plates are fixedly connected to both ends of the wind hood. A connecting rod is fixedly connected to the base, and the connecting rod passes through the connecting plate. The connecting rod and the connecting plate are slidably installed. A connecting screw is rotatably installed on the base, and a linkage component is provided between the connecting screw and the lifting screw. A flexible hose is connected to the wind hood.

[0018] Furthermore, the linkage assembly includes two discs and a belt. The two discs are respectively fixed to the lifting screw and the connecting screw, and the belt drive is installed between the two discs. Beneficial effects

[0019] The beneficial effects of this application are as follows: When it is necessary to cut structural components, one end of the structural component can be placed on the slide. Then, by turning the knob, under the action of the screw and the limit rod, the clamping plate descends and clamps and fixes the structural component. Next, the servo motor can be started, causing the output shaft of the servo motor to drive the moving lead screw to rotate, thereby causing the slide to move the structure and move it below the cutting blade. Then, the drive motor and the lifting motor can be started. The output shaft of the lifting motor causes the lifting lead screw to rotate, thereby causing the lifting plate to descend. The output shaft of the drive motor drives the cutting blade to rotate, thereby cutting the structural component. At the same time, the larger debris generated by cutting falls into the cooling box under the action of gravity. The cooling box is filled with water to cool it down and prevent the larger debris from overheating and damaging the base. The filter box also acts as a filter.

[0020] When used, it serves a collection function. When small debris breaks and floats in the air, the hose can connect to the external vacuum cleaner to absorb the smaller debris. Under the action of the disc and belt, as well as the action of the connecting screw and connecting rod, the fan hood can better absorb the smaller debris. Attached Figure Description

[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0022] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0023] In the attached diagram:

[0024] Figure 1 is an overall schematic diagram according to an embodiment of this application;

[0025] Figure 2 is a sectional view;

[0026] Figure 3 is a cross-sectional view of the base;

[0027] Figure 4 is an enlarged view of part A of Figure 3.

[0028] 1. Base; 2. Limiting strip; 3. Lifting plate; 4. Drive motor; 5. Cutting blade; 6. Slide groove; 7. Clamping plate; 8. Knob; 9. Servo motor; 10. Slide seat; 11. Connecting rod; 12. Connecting piece; 13. Fan cover; 14. Hose; 15. Connecting screw; 16. Screw; 17. Disc; 18. Belt; 19. Lifting screw; 20. Mounting groove; 21. Filter box; 22. Support rod; 23. Moving screw; 24. Handle; 25. Cooling box; 26. Limiting block; 27. Lifting motor; 28. Limiting piece. Detailed Implementation

[0029] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0030] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0031] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to refer to different devices, modules, or

[0032] The distinction between units is not intended to define the order of functions performed by these devices, modules, or units or their interdependencies.

[0033] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0034] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0035] Referring to Figures 1-4, a large tower structure component processing device includes: a base 1, support rods 22, a slide 10, a moving assembly, a clamping assembly, a lifting plate 3, a lifting assembly, a drive motor 4, a cutting blade 5, a mounting groove 20, and a cooling box 25. Four support rods 22 are fixedly connected to the four bottom corners of the base 1. The slide 10 is slidably mounted on the base 1. The moving assembly is located on the base 1 and is used to adjust the position of the slide 10. The clamping assembly is located on the slide 10 and is used to clamp and fix the structural component. The lifting plate 3 is located above the base 1. The lifting assembly is located on the base 1 and is used to raise and lower the lifting plate 3. The drive motor 4 is fixedly connected to the lifting plate 3. The cutting blade 5 is fixedly connected to the output shaft of the drive motor 4. The mounting groove 20 is formed on the base 1. The cooling box 25 is movably mounted on the mounting groove 20 and corresponds to the cutting blade 5.

[0036] The moving component includes a servo motor 9, which is fixedly connected to a base 1. A sliding groove 6 is provided on the base 1, and a moving lead screw 23 is rotatably installed between the two inner walls of the sliding groove 6. A slide block 10 is slidably installed on the sliding groove 6, and the moving lead screw 23 is threadedly connected to the slide block 10. The output shaft of the servo motor 9 is fixedly connected to the moving lead screw 23.

[0037] The clamping assembly includes a clamping plate 7, which is disposed above a slide block 10. A limiting rod is fixedly connected to the slide block 10, passing through the clamping plate 7 and slidably mounted thereto. A screw 16 is rotatably mounted on the slide block 10 and threadedly connected to the clamping plate 7. A knob 8 is fixedly connected to the top of the screw 16. The limiting rod is cylindrical.

[0038] The lifting assembly includes a lifting screw 19, which is rotatably mounted on the base 1.

[0039] 19 is threadedly connected to the lifting plate 3. A limiting strip 2 is fixedly connected to the base 1. The limiting strip 2 passes through the lifting plate 3 and is slidably installed with the lifting plate 3. A lifting motor 27 is fixedly connected to the bottom of the base 1, and the output shaft of the lifting motor 27 is fixedly connected to the lifting screw 19.

[0040] The cooling box 25 is located on the mounting groove 20, and a limiting block 26 corresponding to the base 1 is fixedly connected to the cooling box 25, and a handle 24 is fixedly connected to the cooling box 25.

[0041] A filter box 21 is movably disposed on the cooling box 25, and a limiting piece 28 corresponding to the filter box 21 is fixedly connected to the cooling box 25.

[0042] A wind shield 13 is provided on the base 1, and connecting pieces 12 are fixedly connected to both ends of the wind shield 13. A connecting rod 11 is fixedly connected to the base 1, and the connecting rod 11 passes through the connecting piece 12. The connecting rod 11 and the connecting piece 12 are slidably installed.

[0043] A connecting screw 15 is rotatably mounted on the base 1, and a linkage assembly is provided between the connecting screw 15 and the lifting screw 19. A flexible hose 14 is connected to the fan cover 13. The linkage assembly includes two discs 17 and a belt 18. The two discs 17 are respectively fixed to the lifting screw 19 and the connecting screw 15, and the belt 18 is driven between the two discs 17.

[0044] Working process: When cutting structural components, one end of the component can be placed on the slide 10. Then, turn the knob 8. Under the action of the screw 16 and the limit rod, the clamping plate 7 will descend and clamp the component. Then, the servo motor 9 can be started, causing the output shaft of the servo motor 9 to drive the moving screw 23 to rotate, thereby causing the slide 10 to move the component and move it below the cutting blade 5. Then, the drive motor 4 and the lifting motor 27 can be started. The output shaft of the lifting motor 27 causes the lifting screw 19 to rotate, thereby causing the lifting plate 3 to descend. The output shaft of the drive motor 4 drives the cutting blade 5 to rotate, thereby cutting the component. At the same time, the larger debris generated by cutting falls into the cooling box 25 under the action of gravity. The cooling box 25 is filled with water to cool it and prevent the larger debris from overheating and damaging the base 1. The filter box 21 also plays a role in collecting the debris. When smaller debris breaks and floats in the air, the hose 14 can be used to collect it. It connects to external vacuuming equipment to absorb smaller debris. Under the action of the disc 17 and belt 18, as well as the action of the connecting screw 15 and connecting rod 11, the fan shroud 13 can better absorb smaller debris.

[0045] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A processing device for large tower structural components, comprising: Base; Four support rods are provided and fixed to the four corners of the bottom of the base; Its features are: The large tower structure processing device also includes: The slide is slidably mounted on the base; A movable component, mounted on the base, is used to adjust the position of the slide. A clamping assembly, mounted on the slide, is used to clamp and fix structural components; The lifting platform is positioned above the base. The lifting assembly, mounted on the base, is used to raise and lower the lifting platform; The drive motor is fixedly connected to the lifting plate; The cutting blade is fixedly connected to the output shaft of the drive motor; Mounting slots are provided on the base; The cooling box is movably mounted on the mounting slot and corresponds to the cutting blade.

2. The large tower structure processing device according to claim 1, characterized in that: The moving component includes a servo motor, which is fixedly connected to a base. A sliding groove is provided on the base, and a movable lead screw is rotatably installed between the two inner walls of the sliding groove. The slide block is slidably installed on the sliding groove, and the movable lead screw is threadedly connected to the slide block. The output shaft of the servo motor is fixedly connected to the movable lead screw.

3. The large tower structure processing device according to claim 1, characterized in that: The clamping assembly includes a clamping plate disposed above a slide block. A limiting rod is fixedly connected to the slide block and passes through the clamping plate. The limiting rod is slidably installed with the clamping plate. A screw is rotatably installed on the slide block and is threadedly connected to the clamping plate.

4. The large tower structure processing device according to claim 3, characterized in that: A knob is fixed to the top of the screw.

5. The large tower structure processing device according to claim 3, characterized in that: The limiting rod is cylindrical.

6. The large tower structure processing device according to claim 1, characterized in that: The lifting assembly includes a lifting screw, which is rotatably mounted on a base and threadedly connected to a lifting plate. A limit strip is fixedly attached to the base, and the limit strip passes through the lifting plate. Furthermore, the limiting strip is slidably installed with the lifting plate, and a lifting motor is fixedly connected to the bottom of the base, with the output shaft of the lifting motor fixedly connected to the lifting screw.

7. The large tower structure processing device according to claim 1, characterized in that: The cooling box is located on the mounting groove, and a limiting block corresponding to the base is fixedly connected to the cooling box, and a handle is fixedly connected to the cooling box.

8. The large tower structure processing device according to claim 7, characterized in that: A filter box is movably mounted on the cooling box, and a limiting block corresponding to the filter box is fixedly connected to the cooling box.

9. The large tower structure processing device according to claim 8, characterized in that: A fan cover is provided on the base, and connecting plates are fixed to both ends of the fan cover. A connecting rod is fixed to the base, and the connecting rod passes through the connecting plate. The connecting rod and the connecting plate are slidably installed. A connecting screw is rotatably installed on the base, and a linkage component is provided between the connecting screw and the lifting screw. A flexible hose is connected to the fan cover.

10. The large tower structure processing device according to claim 9, characterized in that: The linkage assembly includes two discs and a belt. The two discs are respectively fixed to the lifting screw and the connecting screw, and the belt drive is installed between the two discs.