AGM glass fiber partition plate transverse and longitudinal cutting all-in-one machine

Abstract

The utility model relates to an AGM glass fiber partition plate transverse and longitudinal cutting all-in-one machine, and belongs to the technical field of AGM glass fiber partition plates. The AGM glass fiber partition plate transverse and longitudinal cutting all-in-one machine comprises a machine base, a supporting base and a driving motor arranged on the right side of the upper end of the machine base, a coiled material mounting roller is arranged at the output end of the driving motor, and the left side and the right side of the rear side of the machine base are each provided with a pair of servo motors symmetrically distributed up and down; the output end of the servo motor is provided with material guide rollers rotating relative to the inner wall of the machine base, the upper end of the machine base is provided with a rack located between the material guide rollers on the left side and the right side, the upper end of the rack is provided with a first hydraulic push rod, the push rod position of the first hydraulic push rod is provided with an installation base, and a plurality of longitudinal cutters are arranged on the installation base in a sliding mode. According to the transverse and longitudinal cutting all-in-one machine for the AGM glass fiber partition plates, along with storage and stacking of the AGM partition plates, the third hydraulic push rod synchronously drives the placement table to move downwards, compared with the prior art, placement, stacking and limiting of the AGM partition plates are achieved, the electric push rod pushes the pressing block to move downwards, and placement, stacking and pressing of the AGM partition plates are achieved.

Description

AGM Fiberglass Partition Cutting Machine Technical Field

[0001] This utility model relates to the field of AGM fiberglass partition technology, specifically to an integrated machine for cross and longitudinal cutting of AGM fiberglass partitions. Background Technology

[0002] AGM separators are widely used in lead-acid batteries. As a separator between the positive and negative electrodes, they can effectively isolate the anode and cathode, prevent electrolyte mixing and short circuits, and also improve the battery's cycle life and self-discharge resistance.

[0003] After production, AGM partitions are cut longitudinally and transversely using a cross-cutting machine. The cut AGM partitions are usually directly unloaded, resulting in them being scattered and not stacked, which is inconvenient for subsequent packaging. Therefore, we propose an integrated cross-cutting machine for AGM fiberglass partitions to solve this technical defect. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated machine for cross and longitudinal cutting of AGM fiberglass partitions.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an AGM fiberglass partition cross-cutting and longitudinal slicing integrated machine, comprising a base, a support base, a drive motor located on the upper right side of the base, a roll mounting roller at the output end of the drive motor, a pair of symmetrically distributed servo motors on the left and right sides of the rear of the base, guide rollers rotating with the inner wall of the base at the output end of the servo motors, a frame located between the left and right guide rollers at the upper end of the base, a hydraulic push rod at the upper end of the frame, a mounting seat at the push rod of the hydraulic push rod, and multiple longitudinal cutters slidably mounted on the mounting seat. A cross-cutting platform is provided at the upper end of the left opening of the base. A mounting bracket is provided at the upper right side of the cross-cutting platform. A hydraulic push rod II is provided at the upper end of the mounting bracket. A cross-cutting blade is provided at the push rod of the hydraulic push rod II. An adapter hole is provided on the cross-cutting platform. A support base is located below the adapter hole with its four sides aligned. A hydraulic push rod III is provided at the upper center of the support base. A placement platform is provided at the push rod of the hydraulic push rod III, located in the adapter hole. A directional hole is provided at the center of each of the four sides of the upper end of the placement platform. An electric guide rail is provided at the center of each of the four sides of the upper end of the support base. A limiting rod is provided at the guide rail slide of the electric guide rail, which is located in the directional hole.

[0006] An electric push rod is located in the middle of the left side of the mounting bracket, and a pressure block is provided at the push rod of the electric push rod.

[0007] Using the above technical solution, after the AGM partition roll is installed by the roll installation roller, the roll passes between the guide rollers. The drive motor drives the roll installation roller to rotate, and the servo motor drives the guide roller to rotate, realizing the conveying of the AGM partition. During the conveying process, hydraulic push rod one pushes the longitudinal cutter on the mounting base to move down and pass through the AGM partition. As the AGM partition is conveyed, it is longitudinally cut. After the longitudinal cutting is completed, the longitudinally cut AGM partition is conveyed to the cross-cutting table. According to the size of the AGM partition, the electric guide rail drives the limit rod to move and adjust the storage space of the AGM partition. Hydraulic push rod two pushes the cross-cutting blade down to cross-cut the AGM partition, so that the cut AGM partition is stored in the space between the placement table and the limit rod. As the AGM partition is stored and stacked, hydraulic push rod three synchronously drives the placement table to move down, realizing the placement and stacking limit of the AGM partition. The electric push rod pushes the pressure block down, realizing the placement, stacking and pressing of the AGM partition.

[0008] As a preferred technical solution of this utility model, a locking nut is provided on the left side of the longitudinal cutter, and a locking threaded rod that passes through the longitudinal cutter and contacts the mounting base is internally threaded into the locking nut.

[0009] By adopting the above technical solution, it is convenient to move the longitudinal cutter on the mounting base to adjust the distance between each longitudinal cutter, and then fix the adjusted longitudinal cutter by tightening the locking thread rod.

[0010] As a preferred embodiment of this utility model, the upper surface of the cross-cutting table is aligned with the upper surface of the guide roller at the bottom left side.

[0011] By adopting the above technical solution, it is ensured that the AGM fiberglass partition being transmitted is placed horizontally on the cross-cutting table.

[0012] As a preferred embodiment of this utility model, the lower cutting edge of the cross-cutting blade overlaps with the right side opening edge of the adapter hole.

[0013] By adopting the above technical solution, it is ensured that the AGM fiberglass partition, after being transversely cut, falls onto the placement platform within the adapter hole.

[0014] As a preferred embodiment of this utility model, the pressing block is a rubber block, but is not limited to rubber blocks.

[0015] As a preferred embodiment of this utility model, the limiting rod is inclined at a 45-degree angle from top to bottom toward the top side of the center of the placement platform.

[0016] As a preferred technical solution of this utility model, the support base is provided with four support blocks in the middle, and the surface of the support blocks is provided with limiting slide rods that pass through the limiting rods respectively.

[0017] By adopting the above technical solution, the support block supports the limiting slide rod to support and limit the sliding of the limiting rod, thereby ensuring the stability of the movement of the limiting rod.

[0018] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0019] This AGM fiberglass separator cross-cutting and longitudinal slicing machine uses roll-mounting rollers to install the AGM separator rolls. The rolls then pass between guide rollers. A drive motor rotates the roll-mounting rollers, and a servo motor rotates the guide rollers, thus conveying the AGM separators. During conveying, a hydraulic pusher pushes the longitudinal cutter on the mounting base downwards, passing through the AGM separator. As the AGM separator is conveyed, it is longitudinally cut. After longitudinal cutting, the longitudinally cut AGM separators are conveyed to the cross-cutting table and then processed according to AGM... The size of the partition is adjusted by moving the limiting rod via an electric guide rail to regulate the storage space of the AGM partition. A hydraulic pusher pushes a cross-cutting blade downwards to cross-cut the AGM partition, storing the cut AGM partition in the space between the placement platform and the limiting rod. As the AGM partitions are stacked, a hydraulic pusher simultaneously moves the placement platform downwards. Compared to existing technologies, this method achieves placement and stacking limits for the AGM partitions. The electric pusher pushes the pressure block downwards, thus achieving the pressing and stacking of the AGM partitions. Attached Figure Description

[0020] Figure 1 is a perspective view of this utility model;

[0021] Figure 2 is a side perspective view of the present invention;

[0022] Figure 3 is a bottom-view perspective view of this utility model;

[0023] Figure 4 is a perspective view of the deflection of this utility model.

[0024] In the diagram: 1. Base; 2. Drive motor; 3. Roll material mounting roller; 4. Servo motor; 5. Guide roller; 6. Frame; 7. Hydraulic push rod one; 8. Mounting base; 9. Longitudinal cutter; 10. Locking threaded rod; 11. Cross-cutting table; 12. Adapter hole; 13. Mounting bracket; 14. Hydraulic push rod two; 15. Cross-cutting blade; 16. Support base; 17. Hydraulic push rod three; 18. Placement table; 19. Orientation hole; 20. Limiting rod; 21. Electric guide rail; 22. Support block; 23. Limiting slide rod; 24. Electric push rod; 25. Pressure block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please refer to Figures 1 to 4. The AGM fiberglass partition cross-cutting and longitudinal cutting integrated machine in this embodiment consists of six main parts: base 1, drive system, longitudinal cutting system, cross-cutting system, stacking limiting system and pressing system. Each part works in coordination with the electronic control system through mechanical connection to realize the continuous longitudinal cutting, cross-cutting and stacking functions of AGM fiberglass partitions.

[0027] Base 1 and drive system:

[0028] The base 1 is a rectangular frame structure, welded from Q235 carbon steel. After sandblasting and rust removal, the surface is coated with epoxy resin anti-rust paint to ensure structural strength and corrosion resistance.

[0029] The drive motor 2 is fixed to the upper right side surface of the base 1 by bolts, and its output shaft is connected and fixed to the roll installation roller 3 by a coupling.

[0030] A pair of servo motors 4 are fixed on each of the left and right sides of the rear of the base 1, which are symmetrically distributed vertically. The output shaft of the servo motor 4 is fixed and drives the guide roller 5 to rotate. The guide roller 5 is a solid steel roller with hard chrome plating on the surface to reduce wear on the AGM partition during the conveying process.

[0031] The cross-cutting table 11 is fixed to the upper surface of the opening on the left side of the machine base 1 by bolts. Its upper surface is flush with the upper surface of the bottom guide roller 5 on the left side, ensuring that the AGM partition is horizontally conveyed to the cross-cutting table 11.

[0032] The longitudinal cutting system has a frame 6, which is a portal structure and is fixed to the upper surface of the base 1 by bolts. It is located between the left and right guide rollers 5. The hydraulic push rod 7 is vertically installed on the upper surface of the frame 6, and its end is connected to the fixed mounting base 8 through a flange.

[0033] Multiple longitudinal cutters 9 slide outside the mounting base 8. A locking nut is welded to the left side of the longitudinal cutter 9. A locking threaded rod 10 is threadedly connected to the locking nut, passes through the longitudinal cutter 9 and contacts the mounting base 8. The position of the longitudinal cutter 9 can be fixed by rotating the locking threaded rod 10, thereby adjusting the cutter spacing.

[0034] The longitudinal cutter 9 is made of high-speed steel with a blade angle of 30° to ensure a smooth cut surface.

[0035] The cross-cutting system has a mounting bracket 13 fixed to the upper right side surface of the cross-cutting table 11 by bolts, and a hydraulic push rod 14 vertically installed and fixed to the upper surface of the mounting bracket 13. The end of the push rod is connected to and fixed to the cross-cutting blade 15 through a flange.

[0036] The cross-cutting blade 15 is made of chromium vanadium alloy steel with a blade angle of 25°. The lower edge of the cross-cutting blade 15 overlaps with the edge of the opening on the right side of the adapter hole 12, ensuring that the AGM partition after cross-cutting falls completely into the adapter hole 12.

[0037] The stacking limit system has an adapter hole 12 on the cross-cutting table 11. The support base 16 is a rectangular steel plate located below the adapter hole 12 with its four sides aligned. The hydraulic push rod 17 is vertically installed and fixed in the middle of the upper surface of the support base 16. Its push rod end is connected to and fixed to the placement table 18 through a flange. The placement table 18 is located inside the adapter hole 12.

[0038] The placement platform 18 is a rectangular aluminum alloy plate with directional holes 19 in the center of the four sides at the top. The directional holes 19 are through holes with a diameter of 20mm. An electric guide rail 21 is fixed in the center of each of the four sides at the top of the support base 16. The electric guide rail 21 is model KK50-100. The guide rail slide is fixed to the limit rod 20 by bolts.

[0039] The limiting rods 20 pass through the directional holes 19 and are inclined at 45° from top to bottom toward the top side of the center of the placement platform 18 to form a guide surface, which facilitates the sliding of the AGM partition into the stacking space. The end of the limiting rod 20 is inserted into the directional hole 19 to achieve horizontal movement limitation.

[0040] Four support blocks 22 are fixed in the middle of the upper surface of the support base 16. The support blocks 22 are rectangular steel blocks with through holes of 15mm in diameter on their surfaces. The limiting slide rods 23 pass through the through holes and slide through the limiting rods 20 to form a double guide structure, ensuring the stability of the movement of the limiting rods 20.

[0041] The pressing system has an electric push rod 24 that is fixed to the middle of the left side surface of the mounting bracket 13 by bolts. The end of the push rod is connected to the pressure block 25 by bolts. The pressure block 25 is a rubber block, which can be made of other alternative materials. The surface has anti-slip textures to prevent the AGM partition from sliding during the pressing process.

[0042] Working principle and usage steps:

[0043] The AGM partition roll is inserted into the roll installation roller 3, the drive motor 2 is started, and the roll installation roller 3 is rotated. At the same time, the servo motor 4 drives the guide roller 5 to rotate synchronously, so as to realize the horizontal conveying of the AGM partition.

[0044] According to the AGM partition width requirement, adjust the spacing of the longitudinal cutter 9, loosen the locking threaded rod 10, slide the longitudinal cutter 9 to the target position, and tighten the locking threaded rod 10 to fix it.

[0045] The hydraulic push rod 7 pushes the mounting base 8 downward, causing the longitudinal cutter 9 to cut into the AGM partition. As the AGM partition is conveyed, the longitudinal cutting process is completed, forming multiple narrow AGM partitions.

[0046] The longitudinally cut AGM partition is conveyed to the cross-cutting table 11. According to the length requirements of the AGM partition, the position of the limiting rod 20 is adjusted, and the electric guide rail 21 drives the limiting rod 20 to move, changing the length of the stacking space formed by the placement table 18 and the limiting rod 20.

[0047] The hydraulic push rod 14 pushes the cross-cutting blade 15 downward to complete the cross-cutting process, and the AGM partition plate falls into the placement platform 18 in the adapter hole 12.

[0048] As the AGM partition plates are stacked, the hydraulic push rod 17 synchronously drives the placement platform 18 to move downward. The downward movement speed matches the transverse cutting frequency to ensure that the AGM partition plates are always within the space enclosed by the limit rod 20.

[0049] The electric push rod 24 pushes the pressure block 25 down, applying pressure to the AGM partition plate to prevent the stack from falling apart.

[0050] After stacking is complete, the AGM partition stack is removed manually or by a robotic arm, and the hydraulic push rod 17 drives the placement platform 18 to reset, entering the next cycle.

[0051] The PLC is used as the core controller, and a touch screen is used to realize human-machine interaction.

[0052] Summary of beneficial effects:

[0053] This AGM fiberglass partition cutting machine integrates longitudinal cutting, transverse cutting, stacking limiting and pressing functions to achieve continuous processing of AGM partitions, solving the problem of scattered storage and inconvenient packaging of AGM partitions in existing technologies.

[0054] The specific advantages are as follows:

[0055] Neat stacking: The stacking space is dynamically adjusted by the limit rod 20 and the placement platform 18 to ensure that the AGM partition plates are stacked neatly.

[0056] High-efficiency production: longitudinal cutting, cross cutting, and stacking are carried out simultaneously, improving production efficiency.

[0057] Highly adaptable: The longitudinal cutting spacing, transverse cutting length, and stacking height are adjustable to meet the processing needs of AGM partitions of different specifications.

[0058] High degree of automation: PLC controls the various actuators to work together, reducing manual intervention and labor intensity.

[0059] The above embodiments are merely examples. Those skilled in the art can optimize and adjust the structural parameters and control logic according to actual needs, and all such adjustments should fall within the protection scope of this utility model.

[0060] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An AGM fiberglass partition cross-cutting and longitudinal slicing machine, comprising a base, a support base, a drive motor located on the upper right side of the base, a roll material mounting roller at the output end of the drive motor, a pair of symmetrically distributed servo motors on the left and right sides of the rear of the base, guide rollers rotating with the inner wall of the base at the output end of the servo motors, a frame located between the left and right guide rollers at the upper end of the base, a hydraulic push rod I at the upper end of the frame, a mounting seat at the push rod of the hydraulic push rod I, multiple longitudinal cutters slidably mounted on the mounting seat, a cross-cutting table at the upper end of the left opening of the base, a mounting frame at the upper right side of the cross-cutting table, a hydraulic push rod II at the upper end of the mounting frame, and a cross-cutting blade at the push rod of the hydraulic push rod II, characterized in that… The cross-section is provided with an adapter hole, and the support base is located below the adapter hole with its four sides aligned. The upper center of the support base is provided with a hydraulic push rod three, and the push rod of the hydraulic push rod three is provided with a placement platform located in the adapter hole. The upper center of the placement platform is provided with a directional hole on each of the four sides. The upper center of the support base is provided with an electric guide rail, and the guide rail slide of the electric guide rail is provided with a limiting rod located in the directional hole respectively. The left center of the mounting bracket is provided with an electric push rod, and the push rod of the electric push rod is provided with a pressure block.

2. The AGM fiberglass partition cross- and longitudinal slitting integrated machine according to claim 1, characterized in that: A locking nut is provided on the left side of the longitudinal cutter, and the locking nut is internally threaded with a locking threaded rod that passes through the longitudinal cutter and contacts the mounting base.

3. The AGM fiberglass partition cross- and longitudinal slitting integrated machine according to claim 1, characterized in that: The upper surface of the cross-cutting table is aligned with the upper surface of the guide roller at the bottom left.

4. The AGM fiberglass partition cross- and longitudinal slitting integrated machine according to claim 1, characterized in that: The lower cutting edge of the cross-cutting blade overlaps with the right edge of the adapter hole.

5. The AGM fiberglass partition cross- and longitudinal slitting integrated machine according to claim 1, characterized in that: The pressing block is a rubber block, but is not limited to rubber blocks.

6. The AGM fiberglass partition cross- and longitudinal slitting integrated machine according to claim 1, characterized in that: The limiting rod is inclined at a 45-degree angle from top to bottom toward the top side of the center of the placement platform.

7. The AGM fiberglass partition cross- and longitudinal slitting integrated machine according to claim 1, characterized in that: The support base has four support blocks in the middle, and the surface of the support blocks is provided with limiting slide rods that pass through the limiting rods respectively.

Images