Recycled sponge leftover material recovery device
The recycled sponge scrap recycling device, which integrates a cleaning chamber and a crushing chamber, realizes the integrated processing of sponge cleaning and crushing, solving the problem of low production efficiency caused by separate use of equipment in the existing technology, improving production efficiency and saving resources.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG CHUANYANG SPONGE
- Filing Date
- 2025-04-08
- Publication Date
- 2026-05-01
AI Technical Summary
In the current recycling process of recycled sponge scraps, the washing and crushing equipment are used separately, resulting in low production efficiency. Manual transfer is required in between, which increases the pressure of equipment purchase and the transfer process.
Design a recycling device for recycled sponge scraps, integrating a cleaning chamber and a crushing chamber. Through washing with a stirring rod, separation with a filter plate, and crushing with blades, the device achieves integrated cleaning and crushing of sponges, reducing the need for transfer steps.
It improved production efficiency, reduced the pressure of equipment purchase and process flow transfer, increased the degree of equipment automation, and saved water resources.
Smart Images

Figure CN224183466U_ABST
Abstract
Description
A recycling device for recycled sponge scraps Technical Field
[0001] This utility model relates to the field of sponge recycling, and more specifically, it relates to a device for recycling recycled sponge scraps. Background Technology
[0002] Recycled sponge, also known as recycled sponge or eco-friendly sponge, refers to a new product obtained by reprocessing waste sponge materials. During the production and processing of recycled sponge, a lot of scraps are generated. These scraps are often recycled and reused by enterprises. The recycling of recycled sponge scraps requires steps such as cleaning, crushing, mixing, and foaming. Currently, the cleaning and crushing of recycled sponge scraps are often processed by two different machines, requiring workers to collect and transport the raw materials, which reduces production efficiency to some extent.
[0003] Based on the above, the purpose of this utility model is to provide a device for recycling scraps of recycled sponge to solve the above problems. Summary of the Invention
[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a device for recycling sponge scraps. This invention features a washing chamber and a crushing chamber within the main body, along with filter boxes connected to both chambers. First, the sponge is washed by a stirring rod in the washing chamber. Then, the sponge is separated from wastewater by a filter plate and a pressure plate in the filter box. Finally, the sponge is cut into small particles by blades in the crushing chamber. This design allows the sponge recycling device to complete both washing and crushing, reducing the equipment purchase burden on enterprises, minimizing transfer steps between processes, and increasing production efficiency.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a recycled sponge scrap recycling device, comprising a barrel and a filter box, wherein the upper and lower ends of the barrel are respectively provided with an inlet and an outlet pipe, and a valve is provided on the outlet pipe; the barrel is divided into a washing chamber and a crushing chamber, and a plurality of stirring rods and blades are respectively provided in the washing chamber and the crushing chamber; a driving mechanism for driving the stirring rods and blades to rotate is provided on the barrel; the upper and lower ends of the filter box are respectively connected to the washing chamber and the crushing chamber; a valve is provided at the connection between the filter box and the washing chamber and the crushing chamber; a filter plate and a water outlet pipe are provided on the filter box; the filter plate is inclined towards the crushing chamber; a pressure plate is slidably connected inside the filter box; and a lifting mechanism for driving the pressure plate to rise and fall is provided on the filter box.
[0006] By adopting the above technical solution, when it is necessary to recycle sponge scraps, the scraps and clean water are poured into the cleaning chamber through the feed inlet. Then, the stirring rod is driven by the drive mechanism to rotate, and the stirring rod will beat and stir the sponge scraps and clean water, thereby cleaning the sponge. After cleaning, valve two between the cleaning chamber and the filter box is opened, allowing the sponge and sewage in the cleaning chamber to enter the filter box. Filter plate one will separate the sponge from the sewage, and the sewage will be discharged through the outlet pipe. At this time, the pressure plate is driven to descend by the lifting mechanism, thereby squeezing the sponge and pressing out the excess water remaining in the sponge. After the pressure plate is reset, valve two between the filter box and the crushing chamber is opened, allowing the sponge to slide along the trajectory of filter plate one into the crushing chamber. Then, the blade is driven to rotate by the drive mechanism, thereby cutting the sponge until it is cut into small particles. Finally, valve one is opened to discharge the sponge particles.
[0007] The present invention is further configured such that: a liquid storage tank is provided at the lower end of the filter box, a filter structure is provided between the liquid storage tank and the filter box, the liquid storage tank is connected to the cleaning chamber, and a water pump is provided between the liquid storage tank and the cleaning chamber.
[0008] The present invention is further configured such that: the filtration structure includes a filter pipe detachably connected to the water outlet pipe, the other end of the filter pipe is connected to the liquid storage tank, and a filter plate II is provided inside the filter pipe.
[0009] The present invention is further configured such that: the driving mechanism includes a motor fixedly connected to the barrel body, a rotating shaft is provided on the output shaft of the motor with one end fixedly connected thereto, the other end of the rotating shaft is rotatably connected to the inner wall of the crushing chamber, and the stirring rod and the blade are both fixedly connected to the rotating shaft.
[0010] The present invention is further configured such that: the lifting mechanism includes an electric push rod fixedly connected to the filter box, and the extended end of the electric push rod is fixedly connected to the pressure plate.
[0011] In summary, this utility model has the following beneficial effects:
[0012] This invention features a cleaning chamber and a crushing chamber within the barrel, along with filter boxes connected to both chambers. First, the sponge is cleaned by a stirring rod in the cleaning chamber. Then, the sponge is separated from wastewater by a filter plate and a pressure plate in the filter box. Finally, the sponge is cut into small particles by blades in the crushing chamber. This design allows the sponge recycling device to clean and crush the sponge, reducing the equipment purchase burden on enterprises, minimizing transfer steps between processes, and increasing production efficiency. Furthermore, the inclusion of a storage tank, filtration structure, and water pump enables the recycling of the cleaning solution, reducing water waste. Attached Figure Description
[0013] Figure 1 is a structural schematic diagram of this utility model patent, showing the overall structure of this utility model;
[0014] Figure 2 is an enlarged view of part A of Figure 1, showing the structure of the filter structure.
[0015] In the diagram: 1. Barrel body; 2. Filter box; 3. Feed inlet; 4. Discharge pipe; 5. Cleaning chamber; 6. Grinding chamber; 7. Stirring rod; 8. Blade; 9. Valve II; 10. Filter plate I; 11. Pressure plate; 12. Storage tank; 13. Water pump; 14. Water outlet pipe; 15. Filter pipe; 16. Filter plate II; 17. Motor; 18. Rotating shaft; 19. Electric push rod. Detailed Implementation
[0016] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.
[0017] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "provided with," "set up / connected," "connection," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] The present invention will now be described in detail with reference to the accompanying drawings.
[0020] A recycling device for recycled sponge scraps, as shown in Figures 1 and 2, includes a barrel 1 and a filter box 2. The upper and lower ends of the barrel 1 are respectively provided with an inlet 3 and an outlet pipe 4. A valve is installed on the outlet pipe 4. The barrel 1 is divided into a washing chamber 5 and a crushing chamber 6. Several stirring rods 7 and blades 8 are respectively provided in the washing chamber 5 and the crushing chamber 6. A drive mechanism for driving the stirring rods 7 and blades 8 to rotate is provided on the barrel 1. The upper and lower ends of the filter box 2 are respectively connected to the washing chamber 5 and the crushing chamber 6. A valve 9 is installed at the connection between the filter box 2 and the washing chamber 5 and the crushing chamber 6. A filter plate 10 and a water outlet pipe 14 are installed on the filter box 2. The filter plate 10 is inclined towards the crushing chamber 6. A pressure plate 11 is slidably connected inside the filter box 2. A lifting mechanism for driving the pressure plate 11 to rise and fall is provided on the filter box 2.
[0021] Furthermore, a liquid storage tank 12 is provided at the lower end of the filter box 2, and a filter structure is provided between the liquid storage tank 12 and the filter box 2. The liquid storage tank 12 is connected to the cleaning chamber 5, and a water pump 13 is installed on the pipeline between the liquid storage tank 12 and the cleaning chamber 5.
[0022] Furthermore, the filtration structure includes a filter tube 15 that is threadedly connected to the water outlet pipe 14, and the other end of the filter tube 15 is connected to the liquid storage tank 12 via a hose. A filter plate 16 is installed inside the filter tube 15.
[0023] Furthermore, the drive mechanism includes a motor 17 fixedly connected to the barrel body 1. The output shaft of the motor 17 is provided with a rotating shaft 18 fixedly connected to one end. The other end of the rotating shaft 18 is rotatably connected to the inner wall of the crushing chamber 6. The stirring rod 7 and the blade 8 are both fixedly connected to the rotating shaft 18.
[0024] Furthermore, the lifting mechanism includes an electric push rod 19 fixedly connected to the filter box 2, and the extended end of the electric push rod 19 is fixedly connected to the pressure plate 11.
[0025] Working principle: When it is necessary to recycle sponge scraps, the scraps and clean water are poured into the cleaning chamber 5 through the feed inlet 3. Then, the stirring rod 7 is driven to rotate by the motor 17 and the rotating shaft. The stirring rod 7 will beat and stir the sponge scraps and clean water, thereby cleaning the sponge. After cleaning is completed, the valve 9 between the cleaning chamber 5 and the filter box 2 is opened, so that the sponge and sewage in the cleaning chamber 5 enter the filter box 2. The filter plate 10 will separate the sponge from the sewage. The sewage will be discharged into the storage tank 12 through the outlet pipe 14. During this process, the filter plate 16 will filter the sewage, so that the cleaning liquid can be recycled.
[0026] The pressure plate 11 is then driven down by the electric push rod 19 to squeeze the sponge and squeeze out the excess water remaining in the sponge. After the pressure plate 11 is reset, the valve 9 between the filter box 2 and the crushing chamber 6 is opened, so that the sponge slides along the track of the filter plate 10 into the crushing chamber. Then, the blade 8 is driven to rotate by the motor 17 and the rotating shaft to cut the sponge until it is cut into small particles. Then, the valve is opened to discharge the sponge particles. The above washing, filtering and crushing can be carried out at the same time, which can further improve production efficiency.
[0027] Furthermore, the filter box 2 can be equipped with a pusher plate that moves along the trajectory of the filter plate 10 and a cylinder that drives the pusher plate to move, which can prevent the sponge from adhering to the filter plate 10 and being unable to enter the crushing chamber 6 smoothly. A heating structure such as a heating wire can also be installed in the crushing chamber 6 to allow the sponge to be dried during the cutting process.
[0028] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A recycled sponge scrap recycling device, characterized by: The container includes a barrel (1) and a filter box (2). The barrel (1) has an inlet (3) and an outlet (4) at its upper and lower ends, respectively. A valve is installed on the outlet (4). The barrel (1) is divided into a cleaning chamber (5) and a grinding chamber (6). Several stirring rods (7) and blades (8) are installed in the cleaning chamber (5) and grinding chamber (6), respectively. A driving mechanism for rotating the stirring rods (7) and blades (8) is installed on the barrel (1). The filter box (2)... 2) The upper and lower ends are connected to the cleaning chamber (5) and the crushing chamber (6) respectively. The filter box (2) is equipped with valve 2 (9) at the connection between the filter box (2) and the cleaning chamber (5) and the crushing chamber (6). The filter box (2) is equipped with filter plate 1 (10) and water outlet pipe (14). The filter plate 1 (10) is inclined towards the crushing chamber (6). The filter box (2) is slidably connected with pressure plate (11). The filter box (2) is equipped with a lifting mechanism to drive the pressure plate (11) to lift.
2. A recycled sponge scrap recycling device according to claim 1, characterized in that: A liquid storage tank (12) is provided at the lower end of the filter box (2). A filter structure is provided between the liquid storage tank (12) and the filter box (2). The liquid storage tank (12) is connected to the cleaning chamber (5). A water pump (13) is provided between the liquid storage tank (12) and the cleaning chamber (5).
3. A recycled sponge scrap recycling device according to claim 2, characterized in that: The filtration structure includes a filter pipe (15) detachably connected to the water outlet pipe (14), the other end of the filter pipe (15) being connected to the liquid storage tank (12), and a filter plate (16) being provided inside the filter pipe (15).
4. A recycled sponge scrap recycling device according to claim 1, characterized by: The driving mechanism includes a motor (17) fixedly connected to the barrel body (1), and a rotating shaft (18) fixedly connected to one end of the output shaft of the motor (17). The other end of the rotating shaft (18) is rotatably connected to the inner wall of the crushing chamber (6). The stirring rod (7) and the blade (8) are both fixedly connected to the rotating shaft (18).
5. A recycled sponge scrap recycling device according to claim 1, characterized by: The lifting mechanism includes an electric push rod (19) fixedly connected to the filter box (2), and the extended end of the electric push rod (19) is fixedly connected to the pressure plate (11).