Toilet paper slitting and embossing all-in-one machine

Abstract

The utility model relates to the technical field of toilet paper production, in particular to a toilet paper slitting and embossing all-in-one machine. The toilet paper slitting and embossing all-in-one machine comprises a connecting frame, a motor, a missing gear, a conveyor, a full gear, a supporting plate and an air cylinder, the motor is installed on the left lower portion of the front side of the connecting frame, the missing gear is arranged on an output shaft of the motor, the conveyor is arranged in the connecting frame, the full gear is arranged on the left portion of the front side of the conveyor, and the supporting plate is arranged on the left portion of the front side of the conveyor. And a supporting plate is fixedly connected to the interior of the connecting frame, and an air cylinder is installed in the middle of the top of the connecting frame. The air cylinder is started, the telescopic rod of the air cylinder is controlled to extend, the fixing plate is driven to move downwards, the pressing plate exerts pressure on static toilet paper, the embossing process is completed, meanwhile, the cutter conducts downward cutting synchronously, the embossed toilet paper is cut into sections, embossing and cutting of the toilet paper are achieved synchronously, the machining steps are simplified, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of toilet paper production technology, and in particular to a toilet paper slitting and embossing integrated machine. Background Technology

[0002] Toilet paper is a common household paper product, primarily used for personal cleaning and hygiene. It is typically made from fibrous materials such as wood pulp, bamboo pulp, and recycled pulp, and is characterized by its softness, high absorbency, and easy biodegradability. The production process of toilet paper mainly includes four steps: pulping, papermaking, processing (embossing and slitting), and packaging.

[0003] Patent CN214163093U discloses a cutting device for toilet paper processing, including a plate conveyor and a cutting section fixed in the middle of the plate conveyor. The plate conveyor includes a support frame with two rotating shafts rotatably connected to both ends, and conveyor sprockets are fixed to both sides of the rotating shafts. While this patent allows operators to simply place uncut toilet paper into a frame made of protruding blocks on the conveyor for cutting, and the cut toilet paper is then conveyed to the other end of the conveyor, resulting in high automation, high production efficiency, and avoiding the safety hazard of operators being cut by the cutting equipment, in actual use, because the equipment only has a cutting function, embossing and slitting become independent processes. Toilet paper needs to be transferred between different devices, increasing production time and reducing overall efficiency. Furthermore, during the transfer process, the toilet paper may shift or stretch, causing misalignment between the embossed pattern and the slitting position, thus affecting product quality.

[0004] Therefore, a toilet paper slitting and embossing integrated machine is needed. Utility Model Content

[0005] To overcome the shortcomings of existing patents where the equipment only has a cutting function, making embossing and slitting separate processes, toilet paper needs to be transferred between different devices, which increases production time and reduces overall efficiency. In addition, during the transfer process, the toilet paper may shift or be stretched and deformed, causing the embossed pattern to be misaligned with the slitting position, thus affecting product quality, this utility model provides a toilet paper slitting and embossing integrated machine.

[0006] The technical implementation scheme of this utility model is as follows: a toilet paper slitting and embossing integrated machine includes a connecting frame, a motor, a missing gear, a conveyor, a full gear, a support plate, a cylinder, a fixing plate, a pressure plate, and a cutter. The motor is installed on the lower left front side of the connecting frame, and the missing gear is provided on the output shaft of the motor. The conveyor is provided inside the connecting frame, and the full gear is provided on the left front side of the conveyor. The full gear meshes with the missing gear. The support plate is fixedly connected inside the connecting frame. The cylinder is installed at the middle position of the top of the connecting frame. The fixing plate is connected to the telescopic rod of the cylinder. The pressure plate is embedded at the bottom of the fixing plate. The cutter is installed on the rear side of the fixing plate by screws.

[0007] Preferably, the assembly also includes a fixing rod, a limiting plate, a rubber sleeve, and a handle. The fixing rod is fixedly connected to the left side of the connecting frame, and two limiting plates are slidably mounted on the fixing rod. A rubber sleeve is provided on one side of the limiting plate, and a handle is fixedly connected to the left side of the limiting plate.

[0008] Preferably, the device also includes a stacking plate and a positioning plate, with the stacking plate fixedly connected to the connecting frame and the positioning plate slidably mounted on the stacking plate.

[0009] Preferably, it also includes measuring rulers, with two measuring rulers provided on the upper left side of the connecting frame.

[0010] Preferably, a pull plate is also included, with a pull plate fixedly connected to one side of the positioning plate.

[0011] Preferably, a protective shell is also included, with the protective shell located on the lower left side of the front side of the connecting frame, and the motor located inside the protective shell.

[0012] Compared with the prior art, this utility model provides a toilet paper slitting and embossing integrated machine, which has the following beneficial effects: 1. By starting the cylinder, the extension rod of the cylinder is controlled to extend, which drives the fixed plate to move downward, so that the pressure plate applies pressure to the stationary toilet paper to complete the embossing process. At the same time, the cutting blade cuts down synchronously to cut the embossed toilet paper into segments, thereby realizing the embossing and slitting of toilet paper at the same time, simplifying the processing steps and improving the processing efficiency.

[0013] 2. By holding the handle and moving the limiting plate, adjust the contact position between the limiting plate and the side of the paper roll to ensure that the toilet paper is fed in the center and avoid deviation that will affect the subsequent embossing and slitting.

[0014] 3. The width of the stacking area can be adjusted by pushing the positioning plate, which facilitates neat collection and provides convenience for subsequent packaging operations. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a partial sectional view of the connecting frame, motor, and tray of this utility model.

[0017] Figure 3 This is a partial sectional view of the cylinder, fixing plate, and pressure plate components of this utility model.

[0018] Figure 4 This is a partial sectional view of the components of this utility model, including the fixing rod, the limiting plate, and the handle.

[0019] Figure 5 This is a partial sectional view of the stacking plate, positioning plate, and pull plate components of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Connecting frame, 2. Motor, 3. Missing gear, 4. Conveyor, 5. Full gear, 6. Pallet, 7. Cylinder, 8. Fixing plate, 9. Pressure plate, 10. Cutting blade, 11. Fixing rod, 12. Limiting plate, 13. Rubber sleeve, 14. Measuring ruler, 15. Handle, 16. Stacking plate, 17. Positioning plate, 18. Pulling plate, 19. Protective shell. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1: A toilet paper slitting and embossing integrated machine, please refer to... Figures 1-5 The device includes a connecting frame 1, a motor 2, a missing gear 3, a conveyor 4, a full gear 5, a support plate 6, a cylinder 7, a fixing plate 8, a pressure plate 9, and a cutting blade 10. The motor 2 is installed on the lower left front side of the connecting frame 1, and the missing gear 3 is installed on the output shaft of the motor 2. The conveyor 4 is installed inside the connecting frame 1, and the full gear 5 is installed on the lower left front side of the conveyor 4. The full gear 5 meshes with the missing gear 3. The support plate 6 is fixedly connected inside the connecting frame 1. The cylinder 7 is installed at the middle of the top of the connecting frame 1, and the fixing plate 8 is connected to the telescopic rod of the cylinder 7. The pressure plate 9 is embedded at the bottom of the fixing plate 8. The cutting blade 10 is installed on the rear side of the fixing plate 8 by screws. The cutting blade 10 can be removed by turning the screws for easy replacement. A protective shell 19 is installed on the lower left front side of the connecting frame 1, and the motor 2 is located inside the protective shell 19 to protect the motor 2 from external interference.

[0023] When toilet paper needs to be processed, firstly, the toilet paper to be processed is placed on conveyor 4, and motor 2 is started. The output shaft of motor 2 rotates, driving the missing gear 3 to rotate. When the missing gear 3 meshes with the full gear 5, the conveyor 4 is driven to operate intermittently, realizing the step-by-step conveying of the toilet paper roll. The output shaft of motor 2 continues to rotate, driving the missing gear 3 to rotate, so that the missing gear 3 no longer meshes with the full gear 5, and the conveyor 4 pauses, providing time for embossing and slitting. At this time, cylinder 7 is started, controlling the extension rod of cylinder 7 to extend, driving the fixed plate 8 downward. The pressure plate 9 moves to apply pressure to the stationary toilet paper, completing the embossing process. At the same time, the cutting blade 10 cuts downwards, dividing the embossed toilet paper into segments. This simultaneous embossing and cutting of the toilet paper simplifies the processing steps and improves processing efficiency. After cutting, the telescopic rod of the control cylinder 7 retracts, causing the fixed plate 8 to move upwards, resetting the pressure plate 9 and the cutting blade 10. The missing gear 3 re-engages with the full gear 5, and the conveyor 4 continues to operate, pushing the next segment of toilet paper into the processing position. This process is repeated to achieve continuous automated production.

[0024] Example 2: Based on Example 1, please refer to... Figure 4 A fixing rod 11 is fixedly connected to the left side of the connecting frame 1. Two limiting plates 12 are slidably installed on the fixing rod 11. A rubber sleeve 13 is installed on one side of the limiting plate 12. A handle 15 is fixedly connected to the left side of the limiting plate 12. Two measuring rulers 14 are installed on the upper left side of the connecting frame 1. The measuring rulers 14 provide visual reference and assist in adjusting the limiting plate 12.

[0025] After placing the toilet paper to be processed on the conveyor 4, hold the handle 15 and move the limiting plate 12 to adjust the contact position between the limiting plate 12 and the side of the paper roll, so as to ensure that the toilet paper is conveyed in the center and avoid deviation that will affect the subsequent embossing and slitting.

[0026] Please see Figure 1 and Figure 5 The connecting frame 1 is fixedly connected to a stacking plate 16, and a positioning plate 17 is slidably provided on the stacking plate 16. It also includes a pull plate 18. The pull plate 18 is fixedly connected to one side of the positioning plate 17. The pull plate 18 is used to increase the force point between the hand and the positioning plate 17, thereby facilitating the pushing of the positioning plate 17.

[0027] During processing, the slit toilet paper pieces slide down the conveyor along the stacking plate 16. At this time, pushing the positioning plate 17 can adjust the width of the stacking area, making it easier to collect neatly and providing convenience for subsequent packaging operations.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A toilet paper slitting and embossing integrated machine, characterized in that: It includes a connecting frame (1), a motor (2), a missing gear (3), a conveyor (4), a full gear (5), a pallet (6), a cylinder (7), a fixing plate (8), a pressure plate (9), and a cutting blade (10). The motor (2) is installed on the lower left front side of the connecting frame (1). The missing gear (3) is installed on the output shaft of the motor (2). The conveyor (4) is installed inside the connecting frame (1). The full gear (5) is installed on the left front side of the conveyor (4). The full gear (5) meshes with the missing gear (3). The pallet (6) is fixedly connected inside the connecting frame (1). The cylinder (7) is installed at the middle position of the top of the connecting frame (1). The fixing plate (8) is connected to the telescopic rod of the cylinder (7). The pressure plate (9) is embedded at the bottom of the fixing plate (8). The cutting blade (10) is installed on the rear side of the fixing plate (8) by screws.

2. The sanitary paper slitting and embossing integrated machine according to claim 1, characterized in that: It also includes a fixed rod (11), a limiting plate (12), a rubber sleeve (13) and a handle (15). The fixed rod (11) is fixedly connected to the left side of the connecting frame (1). Two limiting plates (12) are slidably set on the fixed rod (11). A rubber sleeve (13) is set on one side of the limiting plate (12). A handle (15) is fixedly connected to the left side of the limiting plate (12).

3. A toilet paper slitting and embossing integrated machine according to claim 2, characterized in that: It also includes a stacking plate (16) and a positioning plate (17). The connecting frame (1) is fixedly connected to the stacking plate (16), and the positioning plate (17) is slidably arranged on the stacking plate (16).

4. The sanitary paper slitting and embossing integrated machine according to claim 3, characterized in that: It also includes a measuring ruler (14), and two measuring rulers (14) are set on the upper left side of the connecting frame (1).

5. A toilet paper slitting and embossing integrated machine according to claim 4, characterized in that: It also includes a pull plate (18), and the pull plate (18) is fixedly connected to one side of the positioning plate (17).

6. The sanitary paper slitting and embossing integrated machine according to claim 5, characterized in that: It also includes a protective shell (19), with the protective shell (19) provided on the lower left side of the front of the connecting frame (1), and the motor (2) located inside the protective shell (19).

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