Constant-temperature packaging device for ceramic capacitor

Abstract

The utility model relates to the field of ceramic capacitor packaging, in particular to a ceramic capacitor constant-temperature packaging device which comprises a shell, a cabin door, a conveying belt, a bottom frame, a capacitor fixing block, a packaging box fixing block and the like. The outer side of the front part of the conveyor belt is connected with multiple capacitor fixing blocks, and the outer side of the rear part of the conveyor belt is connected with multiple packaging box fixing blocks. The temperature and humidity in the shell are detected through the second humidity sensor and the temperature sensor, dehumidification is performed through the dehumidifier, refrigeration or heating is performed through the temperature regulator, so that the temperature in the shell is in a constant-temperature state, and then a capacitor and a packaging box are conveyed for packaging. Therefore, the temperature can be adjusted, the capacitor is dehumidified and then packaged in a constant-temperature environment, moisture damage and capacitor damage are prevented, the service life of the capacitor is prolonged, the stability of the capacitor is kept, and the use reliability is improved.

Description

A ceramic capacitor constant temperature packaging device Technical Field

[0001] This utility model relates to the field of ceramic capacitor packaging, and in particular to a constant temperature packaging device for ceramic capacitors. Background Technology

[0002] Ceramic capacitors, as important electronic components, are widely used in many fields such as electronics, communications, power, and automobiles due to their excellent electrical performance, stability, and reliability. However, ceramic capacitors are quite sensitive to environmental humidity, and moisture is one of the important factors affecting their performance stability and service life. Current ceramic capacitor packaging typically involves placing the capacitors on packaging equipment and then transporting them to packaging boxes for final packaging. However, during transportation and packaging, changes in environmental humidity cause the capacitors to easily absorb moisture from the air. When the humidity is too high, it can easily lead to a decrease in the capacitor's insulation performance, an increase in leakage current, and even short circuits, seriously affecting the capacitor's electrical performance and reliability. Furthermore, moisture can also cause chemical changes in the capacitor's internal materials, accelerating the aging process and shortening its lifespan.

[0003] Therefore, it is necessary to design a constant-temperature packaging device for ceramic capacitors that can regulate the temperature and package them after dehumidification in a constant-temperature environment to prevent moisture damage, prevent capacitor damage, extend capacitor life, maintain capacitor stability, and improve reliability in use. Summary of the Invention

[0004] To overcome the shortcomings of capacitors easily absorbing moisture from the air due to changes in ambient humidity during transportation and packaging, which can lead to decreased insulation performance, increased leakage current, and even short circuits when humidity is too high, severely affecting the electrical performance and reliability of the capacitors and shortening their service life, this utility model provides a ceramic capacitor constant temperature packaging device that can regulate the temperature to dehumidify the capacitors in a constant temperature environment before packaging, preventing moisture damage, extending the life of the capacitors, maintaining their stability, and improving their reliability.

[0005] The technical implementation scheme of this utility model is as follows: a constant temperature packaging device for ceramic capacitors, including a shell, a door, a conveyor belt, a base frame, capacitor fixing blocks, packaging box fixing blocks, a temperature regulating component, a dehumidifying component, and a packaging component. The shell is connected to the middle of the base frame, and the door is slidably engaged with the front of the shell. A conveyor belt is installed on the upper part of the base frame. Multiple capacitor fixing blocks are connected to the outer side of the front of the conveyor belt, and multiple packaging box fixing blocks are connected to the outer side of the rear of the conveyor belt. The shell is provided with a temperature regulating component for temperature regulation during ceramic capacitor packaging, and a dehumidifying component for dehumidification during ceramic capacitor packaging is provided at the front of the shell. A packaging component for pushing and sealing the capacitor is provided on the right side of the shell.

[0006] Optionally, handles are provided on the upper sides of both the left and right sides of the hatch.

[0007] Optionally, the capacitor mounting blocks are all arc-shaped.

[0008] Optionally, the temperature control assembly includes a temperature regulator and a temperature sensor. The temperature regulator is connected to the upper rear side of the housing, and the temperature sensor is connected to the upper left side of the housing. The temperature sensor and the temperature regulator are electrically connected.

[0009] Optionally, the dehumidification assembly includes a dehumidifier, a first humidity sensor, a spring, a limiting post, a connecting block, and a second humidity sensor. The dehumidifier is connected to the upper front side of the housing, and the connecting block is connected to the inner side of the upper right side of the housing. The limiting post is slidably connected to the connecting block, and the first humidity sensor is connected to the lower side of the limiting post. A spring is connected between the limiting post and the connecting block, and the second humidity sensor is connected to the inner side of the upper left side of the housing. The second humidity sensor is electrically connected to the dehumidifier.

[0010] Optionally, the packaging assembly includes a cylinder, a top block, an electric push rod, and a pressure block. The cylinder is connected to the front right side of the housing, and the top block is connected to the telescopic end of the cylinder. The electric push rod is connected to the lower right side of the housing, and the pressure block is connected to the telescopic end of the electric push rod.

[0011] The beneficial effects are: 1. This utility model detects the temperature and humidity inside the outer casing by using a second humidity sensor and a temperature sensor. It dehumidifies by using a dehumidifier and cools or heats by using a temperature regulator to keep the temperature inside the outer casing constant. Then, it transports the capacitor and packaging box for packaging. This allows the capacitor to be dehumidified and packaged in a constant temperature environment, preventing moisture damage, extending the life of the capacitor, maintaining the stability of the capacitor, and improving the reliability of use.

[0012] 2. This utility model uses a top block to move the capacitor into the packaging box, and then continues to transport the capacitor and the packaging box, so that the packaging box containing the capacitor moves under the pressure block. Then, the pressure block moves to squeeze the packaging box for sealing. This can automatically push the capacitor into the packaging box and squeeze the packaging box to seal the capacitor, reducing manual operation time, improving production efficiency, and facilitating continuous packaging.

[0013] 3. This utility model uses a capacitor to contact a first humidity sensor, causing the first humidity sensor to move, which in turn moves a limiting post and compresses a spring, thereby detecting the humidity of the capacitor. When the capacitor is separated from the first humidity sensor, the first humidity sensor moves back to its original position and is buffered by the spring. This buffering mechanism prevents damage or deformation of the capacitor during humidity detection, ensuring the quality of the capacitor. Attached Figure Description

[0014] Figure 1 is a three-dimensional structural diagram of this utility model.

[0015] Figure 2 is a three-dimensional structural diagram of the electric push rod and other components of this utility model.

[0016] Figure 3 is a three-dimensional structural diagram of the cylinder and other components of this utility model.

[0017] Figure 4 is a three-dimensional structural diagram of the limiting post and other components of this utility model.

[0018] Figure 5 is a three-dimensional structural diagram of the temperature sensor and other components of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1: outer casing, 2: temperature regulator, 3: dehumidifier, 4: door, 5: conveyor belt, 6: base frame, 7: capacitor fixing block, 8: packaging box fixing block, 9: first humidity sensor, 10: cylinder, 11: top block, 12: spring, 13: limit post, 14: connecting block, 15: second humidity sensor, 16: temperature sensor, 17: electric push rod, 18: pressure block. Detailed Implementation

[0020] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0021] A constant-temperature packaging device for ceramic capacitors, as shown in Figures 1-5, includes a shell 1, a door 4, a conveyor belt 5, a base frame 6, capacitor fixing blocks 7, packaging box fixing blocks 8, a temperature regulating component, a dehumidifying component, and a packaging component. The shell 1 is connected to the middle of the base frame 6. The door 4 is slidably engaged with the front of the shell 1. Handles are provided on the upper sides of both the left and right sides of the door 4 for easy gripping and installation. The conveyor belt 5 is installed on the upper part of the base frame 6. Twenty-six capacitor fixing blocks 7 are connected to the outer front of the conveyor belt 5. The capacitor fixing blocks 7 are all arc-shaped to facilitate fitting the shape of the capacitor. Twenty-six packaging box fixing blocks 8 are connected to the outer rear of the conveyor belt 5. The shell 1 is provided with a temperature regulating component for temperature regulation during ceramic capacitor packaging. The front of the shell 1 is provided with a dehumidifying component for dehumidification during ceramic capacitor packaging. The right side of the shell 1 is provided with a packaging component for pushing and sealing the capacitor.

[0022] As shown in Figures 1 and 5, the temperature control assembly includes a temperature regulator 2 and a temperature sensor 16. The temperature regulator 2 is connected to the upper rear side of the housing 1, and the temperature sensor 16 is connected to the upper left side of the housing 1. The temperature sensor 16 is electrically connected to the temperature regulator 2.

[0023] As shown in Figures 1, 2, 4, and 5, the dehumidification assembly includes a dehumidifier 3, a first humidity sensor 9, a spring 12, a limiting post 13, a connecting block 14, and a second humidity sensor 15. The dehumidifier 3 is connected to the upper front side of the outer casing 1, and the connecting block 14 is connected to the inner upper right side of the outer casing 1. The limiting post 13 is slidably connected to the connecting block 14, and the first humidity sensor 9 is connected to the lower side of the limiting post 13. The spring 12 is connected between the limiting post 13 and the connecting block 14. The second humidity sensor 15 is connected to the inner upper left side of the outer casing 1, and the second humidity sensor 15 is electrically connected to the dehumidifier 3.

[0024] As shown in Figures 2 and 3, the packaging assembly includes a cylinder 10, a top block 11, an electric push rod 17, and a pressing block 18. The cylinder 10 is connected to the front right part of the outer shell 1, the top block 11 is connected to the telescopic end of the cylinder 10, the electric push rod 17 is connected to the lower right side of the outer shell 1, and the pressing block 18 is connected to the telescopic end of the electric push rod 17.

[0025] This device can be used when ceramic capacitors need to be packaged at a constant temperature. The base frame 6 is brought into contact with the ground. The door 4 is then lifted using the handle, bringing it into contact with the outer casing 1. The outer casing 1 is then moved for installation. The capacitor is then placed on the capacitor fixing blocks 7, which are all arc-shaped to conform to the capacitor's shape. The packaging box is placed on the packaging box fixing block 8. The conveyor belt 5 is then activated to transport the capacitor and packaging box into the outer casing 1. The humidity inside the outer casing 1 is detected by the second humidity sensor 15, and the temperature is detected by the temperature sensor 16. The temperature inside the casing 1 is monitored. When high humidity is detected, the dehumidifier 3 is activated for dehumidification. When high or low temperature is detected, the temperature regulator 2 is activated for cooling or heating, maintaining a constant temperature inside the casing 1. The capacitor and packaging box are then conveyed, bringing the capacitor into contact with the first humidity sensor 9. This movement of the first humidity sensor 9 causes the limiting post 13 to move along the connecting block 14, compressing the spring 12. The first humidity sensor 9 then detects the humidity of the capacitor. When high humidity is detected, the conveyor belt is shut off, allowing the capacitor to continue dehumidifying within the casing 1. This process regulates the temperature to maintain a constant environment. After dehumidification, the capacitors are packaged to prevent moisture damage, extend their lifespan, maintain stability, and improve reliability. When the capacitor detaches from the first humidity sensor 9, the spring 12 rebounds, causing the first humidity sensor 9 to move in the opposite direction and reset. This, in turn, causes the limiting post 13 to move in the opposite direction and reset, providing buffering during humidity detection. This prevents damage or deformation of the capacitor and ensures its quality. When low humidity is detected, the capacitor and packaging box are transported. Then, the cylinder 10 is activated, which moves the top block 11 to push the capacitor into the packaging box. The cylinder 10 operates in reverse, causing the top block 11 to move in the opposite direction and reset. It then continues to transport the capacitor and packaging box, moving the packaging box containing the capacitor under the pressure block 18. Next, the electric push rod 17 is activated, driving the pressure block 18 to move and squeeze the packaging box for sealing, thus packaging the capacitor. Then, the electric push rod 17 reverses, causing the pressure block 18 to move in the opposite direction and reset. The packaging box is then removed. The above operation is repeated to dehumidify the capacitor before pushing it into the packaging box, where it is then squeezed to seal the capacitor. This reduces manual operation time, improves production efficiency, and facilitates continuous packaging. After packaging is complete...Simply turn off the temperature regulator 2, the dehumidifier 3, the conveyor belt 5, the first humidity sensor 9, the cylinder 10, the second humidity sensor 15, the temperature sensor 16, and the electric push rod 17.

[0026] The present application has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of the present application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of the present application. Therefore, the content of this specification should not be construed as a limitation of the present application.

Claims

1. A ceramic capacitor constant temperature package device, characterized by: It includes an outer shell (1), a door (4), a conveyor belt (5), a base frame (6), a capacitor fixing block (7), a packaging box fixing block (8), a temperature control component, a dehumidification component, and a packaging component. The outer shell (1) is connected to the middle of the base frame (6). The door (4) is slidably attached to the front of the outer shell (1). The conveyor belt (5) is installed on the upper part of the base frame (6). Multiple capacitor fixing blocks (7) are connected to the outer front of the conveyor belt (5). Multiple packaging box fixing blocks (8) are connected to the outer rear of the conveyor belt (5). The outer shell (1) is provided with a temperature control component for temperature control during ceramic capacitor packaging. The front of the outer shell (1) is provided with a dehumidification component for dehumidification during ceramic capacitor packaging. The right side of the outer shell (1) is provided with a packaging component for pushing and sealing the capacitor.

2. The constant temperature packaging device for ceramic capacitors according to claim 1, characterized in that: The hatch (4) has handles on the upper sides of both the left and right sides.

3. A constant-temperature packaging device for ceramic capacitors according to claim 1, characterized in that: All capacitor fixing blocks (7) are arc-shaped.

4. A constant-temperature packaging device for ceramic capacitors according to claim 1, characterized in that: The temperature control assembly includes a temperature regulator (2) and a temperature sensor (16). The temperature regulator (2) is connected to the upper rear side of the housing (1), and the temperature sensor (16) is connected to the upper left side of the housing (1). The temperature sensor (16) and the temperature regulator (2) are electrically connected.

5. A constant-temperature packaging device for ceramic capacitors according to claim 1, characterized in that: The dehumidification assembly includes a dehumidifier (3), a first humidity sensor (9), a spring (12), a limiting post (13), a connecting block (14), and a second humidity sensor (15). The dehumidifier (3) is connected to the upper front side of the outer casing (1), and the connecting block (14) is connected to the inner side of the upper right side of the outer casing (1). The limiting post (13) is slidably connected to the connecting block (14), and the first humidity sensor (9) is connected to the lower side of the limiting post (13). The spring (12) is connected between the limiting post (13) and the connecting block (14). The second humidity sensor (15) is connected to the inner side of the upper left side of the outer casing (1). The second humidity sensor (15) is electrically connected to the dehumidifier (3).

6. A constant-temperature packaging device for ceramic capacitors according to claim 1, characterized in that: The packaging components include a cylinder (10), a top block (11), an electric push rod (17), and a pressure block (18). The cylinder (10) is connected to the front right side of the outer shell (1), and the top block (11) is connected to the telescopic end of the cylinder (10). The electric push rod (17) is connected to the lower right side of the outer shell (1), and the pressure block (18) is connected to the telescopic end of the electric push rod (17).

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