Lamp wick integrated LED lamp bead

By designing an integrated LED lamp bead installation structure and fixing components, the problem of difficult maintenance of LED lamp beads when dropped or impacted is solved, enabling rapid replacement and all-round protection, improving production efficiency and reducing costs.

CN224188431UActive Publication Date: 2026-05-01SHENZHEN HUALAI PHOTOELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN HUALAI PHOTOELECTRIC TECH CO LTD
Filing Date
2025-05-09
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing LED beads are easily broken when dropped or impacted, which makes the repair process time-consuming and may interrupt the workflow, increase the workload of maintenance personnel, and affect work efficiency.

Method used

An integrated LED lamp bead was designed, including an installation structure and fixing components. The installation box and fixing components provide all-round protection and quick assembly/disassembly for the integrated LED structure. The gear meshing and locking pins enable quick replacement and installation.

Benefits of technology

It enables quick assembly and disassembly of LED beads and provides all-around protection, improving production efficiency, reducing production costs, and simplifying the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lamp wick integrated LED lamp bead, and relates to the technical field of LED lamp beads. The lamp wick integrated LED lamp bead comprises an integrated LED structure and an installation structure, the installation structure comprises an installation box, a containing groove and a bottom groove are formed in the installation box, two threading holes and two storage edge grooves are formed in the inner wall of the containing groove, the storage edge grooves are communicated with the bottom groove, and a fixing assembly is arranged in the bottom groove. According to the lamp wick integrated LED lamp bead, the mounting structure and the fixing assembly are arranged, the integrated LED structure can be contained in the mounting structure through the mounting structure, so that the integrated LED structure is protected in all directions, and the integrated LED structure in the mounting structure can be quickly disassembled and assembled in cooperation with the fixing assembly; the convenient and fast one-time replacement and installation process is achieved, in the production link, welding and assembling work are facilitated through the design, and the production efficiency is remarkably improved. In addition, the production cost can be effectively reduced.
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Description

Integrated LED LED chips Technical Field

[0001] This utility model relates to the field of LED lamp bead technology, specifically to an integrated LED lamp bead with an integrated lamp core. Background Technology

[0002] LED beads are the abbreviation for Light Emitting Diode, a common name. Compared to through-bulb bulbs, LED beads are smaller in size and consume less power. With the development of technology, LED beads are widely used in lighting fixtures, LED large screen displays, traffic lights, decorations, computers, electronic toys and gifts, switches, telephones, advertising, urban lighting projects and many other production fields.

[0003] When LED beads break due to accidents such as drops or impacts, the process of replacing and maintaining these LED beads becomes quite time-consuming. The entire LED bead and its matching driver cannot be replaced at once; they must be handled separately. This step-by-step repair method not only increases the workload of maintenance personnel but may also cause interruptions in the workflow during the replacement process, thus negatively impacting overall work efficiency. Summary of the Invention

[0004] This utility model provides an integrated LED lamp bead to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated LED lamp bead, comprising an integrated LED structure and an installation structure, wherein the installation structure includes an installation box, the installation box having an internal placement groove and a bottom groove, the inner wall of the placement groove having two wire-passing holes and two storage side grooves, the storage side grooves being interconnected with the bottom groove, and a fixing component being provided inside the bottom groove;

[0006] The fixing assembly includes two gear vertical rods and a gear horizontal rod, both of which are rotatably connected to the inside of the bottom groove. A fixing pin is fixedly connected to the top of the gear vertical rod, extending into the inside of the receiving side groove. An external handle is fixedly installed at the front end of the gear horizontal rod, extending to the outside of the mounting box.

[0007] Furthermore, the integrated LED structure includes a driving component, and the top of the driving component is provided with an LED bead body.

[0008] Furthermore, a connection module is provided on the side of the drive component, and the drive component is connected to an external power supply line through the connection module and a wire hole.

[0009] Furthermore, bevel gears are fixedly fitted onto the surfaces of both the gear vertical rod and the gear horizontal rod, and the gear vertical rod and the gear horizontal rod mesh with each other through the bevel gears.

[0010] Furthermore, a slide rail is fixedly connected to the outer side of the mounting box, and a locking pin is slidably connected to the inner side of the slide rail, with the locking pin located above the external handle.

[0011] Furthermore, the initial state of the fixing pin is located inside the storage side groove, and when the fixing pin is in the locked state, its bottom end overlaps with the top end of the integrated LED structure.

[0012] Compared with the prior art, this utility model provides an integrated LED lamp chip, which has the following beneficial effects:

[0013] This integrated LED chip, through its mounting structure and fixing components, incorporates the integrated LED structure within itself, providing comprehensive protection. The fixing components allow for quick and easy disassembly and reassembly of the integrated LED structure, enabling convenient and rapid one-time replacement and installation. In the production process, this design not only facilitates soldering and assembly but also significantly improves production efficiency. Furthermore, it effectively reduces production costs. Attached Figure Description

[0014] Figure 1 is a schematic diagram of the structure of this utility model;

[0015] Figure 2 is a schematic diagram of the integrated LED structure of this utility model;

[0016] Figure 3 is a schematic diagram of the installation structure of this utility model;

[0017] Figure 4 is a schematic diagram of the fixing component of this utility model.

[0018] In the diagram: 1. Integrated LED structure; 101. Driver component; 102. Lamp bead body; 103. Connection module; 2. Mounting structure; 201. Mounting box; 202. Placement slot; 203. Wiring hole; 204. Storage side slot; 205. Bottom slot; 3. Fixing component; 301. Gear vertical rod; 302. Gear horizontal rod; 303. Fixing pin; 304. External handle; 305. Locking pin. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please refer to Figures 1-4. This utility model discloses an integrated LED lamp bead, including an integrated LED structure 1 and an installation structure 2. The installation structure 2 includes an installation box 201. The installation box 201 has a placement groove 202 and a bottom groove 205 inside. The inner wall of the placement groove 202 has two wire holes 203 and two storage side grooves 204. The storage side grooves 204 are connected to the bottom grooves 205. The bottom groove 205 has a fixing component 3 inside.

[0021] The integrated LED structure 1 includes a driving component 101, and a lamp bead body 102 is disposed at the top of the driving component 101.

[0022] The fixing component 3 includes two gear vertical rods 301 and gear horizontal rods 302. Both gear vertical rods 301 and gear horizontal rods 302 are rotatably connected to the inside of the bottom groove 205. The top end of the gear vertical rod 301 is fixedly connected to a fixing pin 303, which extends into the inside of the receiving side groove 204. The front end of the gear horizontal rod 302 is fixedly installed with an external handle 304, which extends to the outside of the mounting box 201.

[0023] Through ingenious design, the integrated LED structure 1 can be quickly disassembled and assembled, and is protected in all aspects. This not only improves production efficiency but also reduces production costs, injecting new vitality into the development of LED lamp bead technology.

[0024] Specifically, the drive component 101 is provided with a connection module 103 on its side, and the drive component 101 is connected to an external power supply line through the connection module 103 and the wire hole 203.

[0025] In this embodiment, the integrated LED structure 1 is stably placed in the placement slot 202 of the mounting box 201, and the connection module 103 on the side of its driving component 101 is connected to the external power supply line through the wire hole 203, ensuring stable power transmission.

[0026] Specifically, bevel gears are fixedly sleeved on the surfaces of both the gear vertical rod 301 and the gear horizontal rod 302, and the gear vertical rod 301 and the gear horizontal rod 302 mesh with each other through the bevel gears.

[0027] In this embodiment, the gear vertical rod 301 and gear horizontal rod 302, through the meshing design of bevel gears, ensure the synchronicity and stability of rotation. When the external grip 304 is rotated, the gear horizontal rod 302 can smoothly transmit torque to the gear vertical rod 301, enabling the two fixing pins 303 to move synchronously, ensuring the stable assembly and disassembly of the integrated LED structure 1 in the mounting box 201.

[0028] Specifically, a slide rail is fixedly connected to the outer side of the mounting box 201, and a locking pin 305 is slidably connected to the inner side of the slide rail. The locking pin 305 is located above the external grip 304.

[0029] In this embodiment, the slide rail design on the outside of the mounting box 201 provides a stable self-locking method for the locking pin 305. The locking pin 305, which slides up and down, can lock the external handle 304 in a relative position, thereby locking the position of the gear crossbar 302 and preventing it from rotating accidentally in a non-operating state. It can also be unlocked by a simple sliding operation, which is convenient for the staff to operate quickly.

[0030] Specifically, the initial state of the fixing pin 303 is located inside the receiving side groove 204, and the bottom end of the fixing pin 303 overlaps with the top end of the integrated LED structure 1 when the fixing pin 303 is in the locked state.

[0031] In this embodiment, the design of the receiving groove 204 not only provides space for the fixing pin 303 to move, but also ensures the precise positioning of the integrated LED structure 1 during installation. When the fixing pin 303 is engaged at the top of the integrated LED structure 1, the receiving groove 204 can guide the fixing pin 303 to move along the correct path, ensuring the stable installation of the integrated LED structure 1.

[0032] When the integrated LED structure 1 needs to be replaced during use, the operator can easily operate the external handle 304 to rotate the two gear rods 301 via the gear crossbar 302. As the gear rods 301 rotate, the fixing pin 303 at its top moves along the storage groove 204 until it disengages from the top of the integrated LED structure 1. At this point, the integrated LED structure 1 can be easily removed for replacement or maintenance.

[0033] When the integrated LED structure 1 needs to be replaced or maintained, the staff first pulls the locking pin 305 outward to release the locking state of the external handle 304, and then rotates the external handle 304. The external handle 304 drives the gear crossbar 302 to rotate, and the gear crossbar 302 drives the gear vertical bar 301 to rotate through the bevel gear. Since the surfaces of the gear vertical bar 301 and the gear crossbar 302 are both fixedly sleeved with bevel gears, and the two are meshed through the bevel gears, they can achieve synchronous and stable rotation. The gear vertical bar 301 drives the fixing pin 303 to move along the storage side groove 204 until the fixing pin 303 is completely disengaged from the integrated LED structure 1, and at this time the fixing pin 303 is completely submerged in the interior of the storage side groove 204. At this time, the integrated LED structure 1 can be taken out from the placement groove 202 for replacement or maintenance.

[0034] After replacement, the integrated LED structure 1 is placed back into the placement slot 202. The external handle 304 is rotated in the opposite direction so that the fixing pin 303 is re-engaged into the top of the integrated LED structure 1, thus fixing the integrated LED structure 1. Finally, the locking pin 305 is pushed inward to lock the external handle 304, preventing the gear crossbar 302 from rotating unintentionally and ensuring the stability of use.

[0035] In summary, this integrated LED lamp bead, through the installation structure 2 and fixing component 3, allows the integrated LED structure 1 to be housed within itself, providing all-around protection. Furthermore, the fixing component 3 enables quick and easy disassembly and assembly of the integrated LED structure 1 within the installation structure 2, achieving a convenient and rapid one-time replacement and installation process. In the production process, this design not only facilitates welding and assembly but also significantly improves production efficiency. In addition, it effectively reduces production costs.

[0036] It should be noted that the specific model and specifications of the driver component 101, the lamp body 102, and the connection module 103 in the integrated LED lamp bead need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail.

[0037] Furthermore, the power supply and working principle of the driver component 101, the lamp body 102, and the connection module 103 in the integrated LED lamp bead are clear to those skilled in the art, and will not be described in detail here.

[0038] Furthermore, the working principles and wiring methods of the driver component 101, the lamp body 102, and the connection module 103 in the integrated LED lamp bead are commonplace and belong to conventional methods or common knowledge. They will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated LED lamp bead, comprising an integrated LED structure (1) and a mounting structure (2), characterized in that: The mounting structure (2) includes a mounting box (201). The mounting box (201) has a placement slot (202) and a bottom slot (205) inside. The inner wall of the placement slot (202) has two wire holes (203) and two storage side slots (204). The storage side slots (204) are connected to the bottom slots (205). The bottom slots (205) are equipped with a fixing component (3). The fixing component (3) includes two gear rods (30). 1) and gear crossbar (302), both gear vertical bar (301) and gear crossbar (302) are rotatably connected to the inside of the bottom groove (205), the top end of the gear vertical bar (301) is fixedly connected to a fixing pin (303), the fixing pin (303) extends into the inside of the receiving side groove (204), the front end of the gear crossbar (302) is fixedly installed with an external handle (304), the external handle (304) extends to the outside of the mounting box (201).

2. The integrated LED lamp bead according to claim 1, characterized in that: The integrated LED structure (1) includes a driving component (101), and a lamp bead body (102) is provided at the top of the driving component (101).

3. The integrated LED lamp bead according to claim 2, characterized in that: The drive assembly (101) is provided with a connection module (103) on its side. The drive assembly (101) is connected to an external power supply line through the connection module (103) and the wire hole (203).

4. The integrated LED lamp bead according to claim 1, characterized in that: Both the vertical gear rod (301) and the horizontal gear rod (302) are fixedly fitted with bevel gears, and the vertical gear rod (301) and the horizontal gear rod (302) mesh with each other through the bevel gears.

5. The integrated LED lamp bead according to claim 1, characterized in that: The mounting box (201) is fixedly connected to a slide rail on the outside, and a locking pin (305) is slidably connected to the inside of the slide rail. The locking pin (305) is located above the external handle (304).

6. The integrated LED lamp bead according to claim 1, characterized in that: The initial state of the fixing pin (303) is located inside the storage side groove (204), and the bottom end of the fixing pin (303) overlaps with the top end of the integrated LED structure (1) when the fixing pin (303) is in the locked state.