Automatic monitoring equipment for earthenware pipe filter

Abstract

The utility model discloses an earthenware pipe filter automatic monitoring device which comprises an upper computer, a processor and a plurality of monitoring units, the upper computer is electrically connected with the processor, and each monitoring unit comprises a first light source and a second light source which are detachably arranged on an earthenware pipe filter. A light source receiving sensor matched with the first light source and the second light source is further arranged beside the second light source, and the first light source, the second light source and the light source receiving sensor are all electrically connected with the processor. According to the utility model, the filtering quality problem of a solution in the earthenware pipe filter can be monitored and judged in real time, the problems of large-amount filter penetration and muddy flow are prevented, meanwhile, the labor intensity of workers is reduced, the working environment of the workers is improved, and human resources are optimized; the reduction of the solution filtering quality fluctuation means the stability of the electrolytic nickel quality, the improvement of enterprise benefits is facilitated, and the device is novel in design, convenient to use and particularly suitable for retrofitting and transformation of an existing nickel electrolysis workshop.

Description

An automatic monitoring device for ceramic tube filters Technical Field

[0001] This utility model relates to the field of filter monitoring equipment, specifically to an automatic monitoring device for ceramic tube filters. Background Technology

[0002] Ceramic tube filters are key equipment in the nickel electrolysis production process. The production process requires regular checks on the filters for issues such as filter breakage and mixing. If such issues occur, the valves must be shut off immediately. However, existing inspection methods rely on workers' visual inspection and experience, which is crude and cannot achieve precise control of filtration quality, thus affecting the quality of nickel electrolysis. In addition, long-term, high-frequency manual observation and operation also increase the workload of workers. Therefore, this paper proposes an automatic monitoring device suitable for retrofitting existing ceramic tube filters in nickel electrolysis workshops. Summary of the Invention

[0003] In view of the problems existing in the background art, the purpose of this utility model is to provide an automatic monitoring device for ceramic tube filters, which effectively solves the problems existing in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An automatic monitoring device for a ceramic tube filter includes a host computer, a processor, and multiple monitoring units. The host computer is electrically connected to the processor. Each monitoring unit includes a first light source and a second light source that are detachably mounted on the ceramic tube filter. A light source receiving sensor that cooperates with the first and second light sources is also mounted next to the second light source. The first light source, the second light source, and the light source receiving sensor are all electrically connected to the processor.

[0006] Furthermore, the host computer is a computer; the processor is a microcontroller or a PLC controller.

[0007] Furthermore, the monitoring unit also includes a first housing for mounting the first light source and a second housing for mounting the second light source and the light source receiving sensor, and the first housing and the second housing are respectively provided with a plurality of magnetic shock-absorbing mounting feet.

[0008] Furthermore, the first and second outer shells are each provided with four magnetic shock-absorbing mounting feet, which are distributed at the four corners of the first and second outer shells.

[0009] Furthermore, the magnetic shock-absorbing mounting foot includes a screw, a floating disk, and a magnetic chuck. Both the first and second outer shells are provided with screw holes that mate with the screw. An I-shaped airbag is provided between the floating disk and the screw. The floating disk and the magnetic chuck are fixedly connected by a crossbeam. A permanent magnet is provided inside the magnetic chuck.

[0010] Furthermore, the exposed end of the screw is provided with a socket.

[0011] Furthermore, the magnetic chuck is provided with a permanent magnet mounting slot and multiple countersunk screw holes, and a permanent magnet clamping screw is provided in the countersunk screw hole.

[0012] This utility model has the following beneficial technical effects:

[0013] This invention can monitor and judge the filtration quality of the solution in the ceramic tube filter in real time, prevent the occurrence of a large number of filter breakage and turbidity problems, reduce the labor intensity of employees, improve the working environment of employees, and optimize human resources. The reduction of fluctuations in solution filtration quality means the stability of electrolytic nickel quality, which is conducive to improving enterprise efficiency. This application has a novel design and is easy to use, and is particularly suitable for retrofitting existing nickel electrolysis workshops. Attached Figure Description

[0014] Figure 1 is a schematic diagram of the working state of an embodiment of the present utility model;

[0015] Figure 2 is a front view of the first outer shell in an embodiment of this utility model;

[0016] Figure 3 is a schematic diagram of the assembly of the first outer shell and the magnetic shock-absorbing mounting feet in an embodiment of this utility model. Detailed Implementation

[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0018] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0019] As shown in Figures 1-3, the automatic monitoring device for ceramic tube filters described in this embodiment includes a host computer 1, a processor 2, and multiple monitoring units. The host computer 1 is a computer with a display for easy observation of parameters by monitoring personnel. The processor 2 is a microcontroller or PLC controller. The host computer 1 is electrically connected to the processor.

[0020] The monitoring unit includes a first light source and a second light source that are detachably mounted on the ceramic tube filter 3. Both the first and second light sources are LED lights. Next to the second light source, there is a light source receiving sensor that works with the first and second light sources. The light source receiving sensor can be a TCS34725 sensor, which can meet the color detection and recognition requirements in various scenarios. The first light source, the second light source, and the light source receiving sensor are all electrically connected to the processor 2. The monitoring unit also includes a first housing 4 for mounting the first light source and a second housing 5 for mounting the second light source and the light source receiving sensor. The first housing 4 and the second housing 5 are respectively provided with four magnetic shock-absorbing mounting feet. The four magnetic shock-absorbing mounting feet are distributed at the four corners of the first housing 4 and the second housing 5. The magnetic shock-absorbing mounting feet can be attached to the vertical screw of the ceramic tube filter 3. The magnetic shock-absorbing mounting feet can weaken the vibration transmission between the ceramic tube filter 3 and the monitoring unit, and prevent the vibration of the liquid pumped in the ceramic tube filter 3 from ultimately damaging the monitoring unit.

[0021] The aforementioned magnetic shock-absorbing mounting feet include a screw 6, a floating disc 7, and a magnetic chuck 8. Both the first outer shell 4 and the second outer shell 5 have screw holes that mate with the screw 6. An I-shaped airbag 9, made of rubber, is fitted between the floating disc 7 and the screw 6. The floating disc 7 and the magnetic chuck 8 are fixedly connected by a crossbeam 10. A permanent magnet 11 is installed inside the magnetic chuck 8. Specifically, the magnetic chuck 8 has a permanent magnet mounting slot and multiple countersunk screw holes, with permanent magnet clamping screws installed in the countersunk screw holes. To facilitate screw 6 tightening, [the following is a description of the screw 6 installation method]. The exposed end of rod 6 is provided with a socket 12, which can be inserted into the socket 12 to drive the screw 6 to rotate. To facilitate the insertion of screw 6, the magnetic chuck 8 and the permanent magnet plate 11 are coaxially provided with clearance holes. When assembling the magnetic shock-absorbing mounting feet, first insert screw 6, then inflate air bag 9, and finally screw screw 6 into the screw hole until floating plate 7 is fixed. Because of the presence of air bag 9, the vibration transmitted to floating plate 7 will not be directly transmitted to the first outer shell 4 and the second outer shell 5, thereby protecting the first light source, the second light source and the light source receiving sensor.

[0022] The working principle of this embodiment is as follows:

[0023] When the first light source is lit, the light passes through the transparent tube 13 (transmission) of the ceramic tube filter 3 and reaches the light source receiving sensor. The light source receiving sensor transmits RGB information, brightness information, and lumen signal to the processor 2 in real time through the interface. The processor 2 simultaneously controls the switching on and off of the second light source. The RGB information, brightness information, and lumen signal are transmitted to the host computer 1 through the processor 2. The host computer 1 automatically switches the first light source on and off at regular intervals for coarse detection. When unstable signal or a value below the threshold is detected, the first light source is automatically turned off, and the second light source is turned on for precise detection. The light emitted by the second light source is reflected and refracted after reaching the transparent tube 13 of the ceramic tube filter 3. The light is emitted to the light source receiving sensor. The RGB information, brightness information, and lumen signal collected by the light source receiving sensor are transmitted to the host computer 1 through the processor 2. The processor 2 and the host computer 1 display, record, or alarm the sensor data. This embodiment can monitor and judge the solution filtration quality problems in the ceramic tube filter 3 in real time, prevent a large number of filter breakage and turbidity problems, reduce the labor intensity of employees, improve the working environment of employees, and optimize human resources. The reduction of solution filtration quality fluctuation means the stability of electrolytic nickel quality, which is conducive to improving enterprise efficiency. This embodiment has a novel design and is easy to use, and is particularly suitable for the retrofitting of existing nickel electrolysis workshops.

[0024] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An automatic monitoring device for ceramic tube filters, characterized in that, The system includes a host computer, a processor, and multiple monitoring units. The host computer is electrically connected to the processor. Each monitoring unit includes a first light source and a second light source that are detachably mounted on a ceramic tube filter. A light source receiving sensor that cooperates with the first and second light sources is also mounted next to the second light source. The first light source, the second light source, and the light source receiving sensor are all electrically connected to the processor.

2. The automatic monitoring equipment for ceramic tube filter according to claim 1, characterized in that, The host computer is a computer; the processor is a microcontroller or a PLC controller.

3. The automatic monitoring equipment for ceramic filter according to claim 1, characterized in that, The monitoring unit also includes a first housing for mounting a first light source and a second housing for mounting a second light source and a light source receiving sensor. The first housing and the second housing are respectively provided with a plurality of magnetic shock-absorbing mounting feet.

4. The automatic monitoring device for a ceramic tube filter according to claim 3, characterized in that, The first and second outer shells are each provided with four magnetic shock-absorbing mounting feet, which are distributed at the four corners of the first and second outer shells.

5. An automatic monitoring apparatus for a ceramic filter according to claim 3 or 4, characterized in that, The magnetic shock-absorbing mounting foot includes a screw, a floating disk, and a magnetic chuck. Both the first and second outer shells are provided with screw holes that mate with the screw. An I-shaped airbag is provided between the floating disk and the screw. The floating disk and the magnetic chuck are fixedly connected by a crossbeam. A permanent magnet is provided inside the magnetic chuck.

6. The automatic monitoring device for a ceramic tube filter according to claim 5, characterized in that, The exposed end of the screw is provided with a socket.

7. The automatic monitoring equipment for ceramic tube filter according to claim 5, characterized in that, The magnetic chuck is provided with a permanent magnet mounting slot and multiple countersunk screw holes, and a permanent magnet clamping screw is provided in the countersunk screw hole.

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