Dust removal device and processing equipment

By employing a follower component connected to a telescopic tube in the laser cutting dust removal device, the channel remains continuously connected during movement, solving the problem of poor air circuit sealing and achieving better dust removal effect and processing quality.

CN224196109UActive Publication Date: 2026-05-05大族激光智能装备(长沙)有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
大族激光智能装备(长沙)有限公司
Filing Date
2025-05-06
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing laser cutting dust removal device has poor air circuit sealing, resulting in poor dust removal effect.

Method used

The design employs a follower component connected to a telescopic tube, which has a second channel inside. It is directly molded rather than assembled from multiple parts, ensuring continuous communication with a positive or negative pressure air source during movement and improving the air circuit sealing effect.

Benefits of technology

It improves the sealing performance and dust removal efficiency of the dust removal device, reduces gas and dust leakage, and enhances the overall dust removal capacity of the processing equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224196109U_ABST
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Abstract

The utility model discloses a dust removal device and machining equipment. The dust removal device comprises a base, a follower and a telescopic pipe. The follower is connected with the base, the follower can move in the first direction relative to the base, the follower is provided with a first channel, the first channel is used for being communicated with the protection space, and the protection space is used for containing dust; the telescopic pipe is connected with the base and can stretch or retract in the first direction. The telescopic pipe is provided with a second channel, the second channel is communicated with the first channel, and the second channel is further used for being communicated with a positive pressure air source or a negative pressure air source. The dust removal device can effectively improve the sealing effect of the gas path.
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Description

Technical Field

[0001] This application relates to the field of laser cutting technology, and in particular to a dust removal device and processing equipment. Background Technology

[0002] Laser cutting utilizes a high-power-density laser beam to irradiate the material being cut, rapidly heating it to its vaporization temperature. Simultaneously, a high-speed gas stream, coaxial with the laser beam, blows away the molten material, creating a hole in the workpiece. As the laser beam moves, the holes connect, forming a very narrow kerf, thus completing the cutting process. Laser cutting offers advantages such as high cutting precision, narrow kerf, smooth surface, and a small heat-affected zone.

[0003] In related technologies, dust removal devices include an outer cover that partially surrounds a crossbeam and a cutting head. The outer cover is installed on the crossbeam and moves with it, and the dust inside the outer cover is drawn away in real time. However, due to unreasonable structural design, poor sealing of the air passage is prone to occur, resulting in poor dust removal effect. Utility Model Content

[0004] Therefore, this application proposes a dust removal device that can effectively improve the sealing effect of the air passage.

[0005] This application also proposes a processing equipment having the above-mentioned dust removal device.

[0006] A dust removal apparatus according to a first aspect embodiment of this application includes:

[0007] Base;

[0008] A follower is connected to the base, and the follower is capable of moving relative to the base in a first direction. The follower is provided with a first channel for communicating with a protective space, and the protective space is used to contain dust.

[0009] A telescopic tube is connected to the base, and the telescopic tube can extend or shorten along the first direction; the telescopic tube is provided with a second channel, which is connected to the first channel, and the second channel is also used to connect to a positive pressure air source or a negative pressure air source.

[0010] The dust removal device according to the embodiments of this application has at least the following beneficial effects: during the process of the follower moving relative to the base in the first direction, the telescopic tube will extend or shorten in the first direction, thereby ensuring that the first channel and the second channel are continuously connected, and thus ensuring that the first channel can be connected to the positive pressure air source or the negative pressure air source to complete the dust removal in the protected space; since the second channel is directly formed in the telescopic tube, and the second channel is not formed by piecing together multiple parts, the second channel is not easy to leak air, and the sealing effect of the air path is better, which is conducive to improving the overall dust removal effect.

[0011] According to some embodiments of this application, the first channel is provided with a first opening, a second opening, and a third opening, the third opening being used to communicate with the protective space, and the telescopic tube comprising:

[0012] A first pipe fitting is connected to the base, and the first pipe fitting is provided with a first sub-channel, one end of which is connected to the first opening;

[0013] The second pipe is connected to the base. The second pipe has a second sub-channel. One end of the second sub-channel is connected to the second opening. The other end of the second sub-channel is used to connect to a positive pressure air source or a negative pressure air source. The second sub-channel and the first sub-channel together form the second channel.

[0014] According to some embodiments of this application, the first fitting includes a first organ pipe, and the second fitting includes a second organ pipe.

[0015] According to some embodiments of this application, the other end of the first sub-channel is closed.

[0016] According to some embodiments of this application, the base is provided with a groove, the length direction of the groove is arranged along the first direction, and the telescopic tube is located in the groove.

[0017] According to some embodiments of this application, at least a portion of the follower is located in the groove, and the follower is capable of sliding or rolling along the first direction on the inner surface of the groove.

[0018] According to some embodiments of this application, the inner surface of the groove includes a bottom surface, and the dust removal device further includes:

[0019] The first roller is rotatably connected to the follower and is capable of rolling along the bottom surface.

[0020] According to some embodiments of this application, the inner surface of the groove includes a first side surface and a second side surface, the first side surface and the second side surface being opposite to and spaced apart, and the dust removal device further includes:

[0021] The second roller is provided in two or more, and the second roller is rotatably connected to the follower. At least one second roller can roll along the first side, and the remaining second rollers can roll along the second side.

[0022] According to some embodiments of this application, the base includes a base plate, a first upright plate, and a second upright plate. The first upright plate and the second upright plate are arranged side by side and spaced apart. Both the first upright plate and the second upright plate are connected to the base plate. The first upright plate, the second upright plate, and the base plate enclose the groove.

[0023] The processing apparatus according to a second aspect embodiment of this application includes:

[0024] The dust removal device mentioned above;

[0025] The bed frame is used to support the product, and the base is mounted on the bed frame;

[0026] A crossbeam is movable relative to the bed, and the follower is mounted on the crossbeam;

[0027] A processing device is installed on the crossbeam, and the processing device is used to process the product carried by the bed.

[0028] The processing equipment according to the embodiments of this application has at least the following beneficial effects: by using the dust removal device described above, the dust removal effect of the processing equipment is better, thereby improving the processing quality.

[0029] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0030] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0031] Figure 1 This is a perspective view of a dust removal device according to an embodiment of this application;

[0032] Figure 2 for Figure 1 A cross-sectional view of the dust removal device;

[0033] Figure 3 for Figure 1 Right view of the dust removal device;

[0034] Figure 4 for Figure 3 A cross-sectional view of the dust removal device along section AA;

[0035] Figure 5 for Figure 1 A sectional view of the base of the dust removal device;

[0036] Figure 6 This is a perspective view of the processing equipment according to an embodiment of this application.

[0037] Reference numerals: base 100, groove 110, inner surface 120, bottom surface 121, first side surface 122, second side surface 123, base plate 130, first upright plate 140, second upright plate 150;

[0038] Follower 200, first channel 210, first opening 211, second opening 212, third opening 213;

[0039] Telescopic pipe 300, first fitting 310, second fitting 320, second channel 330, first sub-channel 331, second sub-channel 332;

[0040] First roller 410, second roller 420;

[0041] Bed frame 500;

[0042] Crossbeam 600;

[0043] Processing equipment 700;

[0044] Outer cover 800. Detailed Implementation

[0045] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0046] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0047] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," "exceeding," etc., are understood to exclude the stated number, and "above," "below," "within," etc., are understood to exclude the stated number. If "first" or "second" is used, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0048] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.

[0049] In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0050] Reference Figure 1 and Figure 2 The dust removal device according to a first aspect embodiment of this application includes a base 100, a follower 200, and a telescopic tube 300. The follower 200 is connected to the base 100 and is capable of moving relative to the base 100 along a first direction (refer to...). Figure 1 For example, the first direction is the forward and backward direction. The follower 200 is provided with a first channel 210, which is used to communicate with the protective space, and the protective space is used to contain dust.

[0051] The telescopic tube 300 is connected to the base 100, and the telescopic tube 300 can extend or shorten in a first direction. The telescopic tube 300 is provided with a second channel 330, which is connected to the first channel 210. The second channel 330 is also used to connect to a positive pressure air source or a negative pressure air source.

[0052] The dust removal device according to the embodiments of this application has at least the following beneficial effects: during the process of the follower 200 moving relative to the base 100 in the first direction, the telescopic tube 300 will extend or shorten in the first direction, thereby ensuring that the first channel 210 and the second channel 330 are continuously connected, thereby ensuring that the first channel 210 can be connected to the positive pressure air source or the negative pressure air source to complete the dust removal in the protected space; since the second channel 330 is directly formed in the telescopic tube 300, and the second channel 330 is not formed by piecing together multiple parts, the second channel 330 is not easy to leak air, and the sealing effect of the air passage is better, which is conducive to improving the overall dust removal effect.

[0053] In related technologies, the second channel 330 is formed by splicing a bellows cover and a U-shaped groove. Gaps can easily exist between the bellows cover and the U-shaped groove, leading to gas or dust leakage and affecting the dust removal effect. In the embodiment of this application, the second channel 330 is directly formed by a telescopic tube 300, which has better sealing performance and makes it less likely for gas or dust to leak from the air passage.

[0054] It should be noted that, referring to Figure 6 The outer casing 800 has a protective space inside, and the crossbeam 600 and the cutting head are located in the protective space. The protective space is a semi-enclosed space with an opening for laser emission.

[0055] Reference Figure 2 In some embodiments of this application, the first channel 210 is provided with a first opening 211, a second opening 212, and a third opening 213. The third opening 213 is used to communicate with the protective space. The telescopic tube 300 includes a first fitting 310 and a second fitting 320. The first fitting 310 is connected to the base 100 and is provided with a first sub-channel 331. One end of the first sub-channel 331 is connected to the first opening 211.

[0056] The second pipe fitting 320 is connected to the base 100. The second pipe fitting 320 is provided with a second sub-channel 332. One end of the second sub-channel 332 is connected to the second opening 212, and the other end of the second sub-channel 332 is used to connect to a positive pressure air source or a negative pressure air source. The second sub-channel 332 and the first sub-channel 331 together form the second channel 330.

[0057] By dividing the telescopic pipe 300 into a first fitting 310 and a second fitting 320, the amount of expansion and contraction of a single fitting can be reduced, the degree of deformation of the fitting is lower, and the fitting is less prone to damage. This helps to extend the service life of the telescopic pipe 300 and reduce maintenance costs.

[0058] Specifically, the first pipe 310 is supported by the base 100, and the end of the first pipe 310 away from the follower 200 is fixedly connected to the base 100 by fasteners. The second pipe 320 is supported by the base 100, and the end of the second pipe 320 away from the follower 200 is fixedly connected to the base 100 by fasteners.

[0059] In another embodiment, the telescopic tube 300 may also include only the first tube 310, in which case the displacement of the follower 200 is provided by the deformation of the first tube 310.

[0060] In some embodiments of this application, the first fitting 310 includes a first organ pipe, and the second fitting 320 includes a second organ pipe.

[0061] The first and second organ pipes can well meet the usage requirements and have low operating costs, which helps to reduce the equipment cost of the dust removal device.

[0062] In another embodiment, the first fitting 310 and the second fitting 320 may also be metal hoses.

[0063] Reference Figure 2 In the improved version of the above embodiment, the other end of the first sub-channel 331 is closed.

[0064] By sealing off the other end of the first sub-channel 331 and connecting the other end of the second sub-channel 332 separately to a positive or negative pressure air source, the structure can be simplified and the equipment cost reduced.

[0065] In another embodiment, the other end of the first sub-channel 331 can also be used to connect with a positive pressure air source or a negative pressure air source. In this case, the other end of the first sub-channel 331 and the other end of the second sub-channel 332 can simultaneously intake or exhaust air, resulting in higher dust removal efficiency.

[0066] Reference Figures 3 to 5 In some embodiments of this application, the base 100 is provided with a groove 110, the length direction of the groove 110 is arranged along the first direction, and the telescopic tube 300 is located in the groove 110.

[0067] By setting the groove 110, the telescopic tube 300 can be extended along the first direction. Thus, the telescopic tube 300 will not bend arbitrarily, but will only extend and retract along the first direction. The deformation of the telescopic tube 300 becomes controllable, and the telescopic tube 300 is not easily damaged.

[0068] Reference Figures 3 to 5 In the above embodiments, at least a portion of the follower 200 is located in the groove 110, and the follower 200 is able to slide or roll along the first direction on the inner surface 120 of the groove 110.

[0069] By allowing the follower 200 to slide or roll along the first direction on the inner surface 120 of the groove 110, the movement direction of the follower 200 can be better constrained, so that the follower 200 moves along the first direction.

[0070] Reference Figure 4 and Figure 5 In the improved embodiment described above, the inner surface 120 of the groove 110 includes a bottom surface 121, and the dust removal device also includes a first roller 410. The first roller 410 is rotatably connected to the follower 200, and the first roller 410 can roll along the bottom surface 121.

[0071] By making the first roller 410 roll along the bottom surface 121, the follower 200 and the inner surface 120 can be rolled together in the first direction.

[0072] Specifically, two or more first rollers 410 can be provided, so that the follower 200 can roll stably along the first direction.

[0073] Reference Figure 4 and Figure 5 In the improved embodiment described above, the inner surface 120 of the groove 110 includes a first side 122 and a second side 123. The first side 122 and the second side 123 are opposite to each other and spaced apart. The dust removal device also includes a second roller 420. There are two or more second rollers 420. The second rollers 420 are rotatably connected to the follower 200. At least one second roller 420 can roll along the first side 122, and the remaining second rollers 420 can roll along the second side 123.

[0074] By causing at least one second roller 420 to roll along the first side 122 and the remaining second rollers 420 to roll along the second side 123, the movement direction of the follower 200 can be better constrained, allowing the follower 200 to move along the first direction.

[0075] Reference Figure 5 In some embodiments of this application, the base 100 includes a base plate 130, a first upright plate 140 and a second upright plate 150. The first upright plate 140 and the second upright plate 150 are arranged side by side and spaced apart. Both the first upright plate 140 and the second upright plate 150 are connected to the base plate 130. The first upright plate 140, the second upright plate 150 and the base plate 130 enclose a groove 110.

[0076] The groove 110 is formed by the first upright plate 140, the second upright plate 150 and the base plate 130, which can save materials and reduce the production cost of the base 100.

[0077] Specifically, the first upright plate 140, the second upright plate 150 and the base plate 130 can be integrally formed, or the first upright plate 140 and the second upright plate 150 can be welded and fixed to the base plate 130.

[0078] Reference Figure 6 The processing equipment according to a second aspect embodiment of this application includes a dust removal device, a bed 500, a crossbeam 600, and a processing device 700. The bed 500 is used to carry products, and a base 100 is mounted on the bed 500. The crossbeam 600 is movable relative to the bed 500, and a follower 200 is mounted on the crossbeam 600. The processing device 700 is mounted on the crossbeam 600 and is used to process the products carried by the bed 500.

[0079] The processing equipment according to the embodiments of this application has at least the following beneficial effects: by using the dust removal device described above, the dust removal effect of the processing equipment is better, thereby improving the processing quality.

[0080] Specifically, the processing device 700 can be one of the following: laser cutting device, laser welding device, flame cutting device, and plasma cutting device.

[0081] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application. Furthermore, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.

Claims

1. A dust removal device, characterized in that, include: Base; A follower is connected to the base, and the follower is capable of moving relative to the base in a first direction. The follower is provided with a first channel for communicating with a protective space, and the protective space is used to contain dust. A telescopic tube is connected to the base, and the telescopic tube can extend or shorten along the first direction; the telescopic tube is provided with a second channel, which is connected to the first channel, and the second channel is also used to connect to a positive pressure air source or a negative pressure air source.

2. The dust removal device according to claim 1, characterized in that, The first channel has a first opening, a second opening, and a third opening, the third opening being used to communicate with the protective space, and the telescopic tube includes: A first pipe fitting is connected to the base, and the first pipe fitting is provided with a first sub-channel, one end of which is connected to the first opening; The second pipe is connected to the base. The second pipe has a second sub-channel. One end of the second sub-channel is connected to the second opening. The other end of the second sub-channel is used to connect to a positive pressure air source or a negative pressure air source. The second sub-channel and the first sub-channel together form the second channel.

3. The dust removal device according to claim 2, characterized in that, The first fitting includes a first organ pipe, and the second fitting includes a second organ pipe.

4. The dust removal device according to claim 2, characterized in that, The other end of the first sub-channel is closed.

5. The dust removal device according to any one of claims 1 to 4, characterized in that, The base has a groove, the length of which is set along the first direction, and the telescopic tube is located in the groove.

6. The dust removal device according to claim 5, characterized in that, At least a portion of the follower is located in the groove, and the follower is capable of sliding or rolling along the first direction on the inner surface of the groove.

7. The dust removal device according to claim 6, characterized in that, The inner surface of the groove includes a bottom surface, and the dust removal device further includes: The first roller is rotatably connected to the follower and is capable of rolling along the bottom surface.

8. The dust removal device according to claim 7, characterized in that, The inner surface of the groove includes a first side and a second side, the first side and the second side being opposite to and spaced apart, and the dust removal device further includes: The second roller is provided in two or more, and the second roller is rotatably connected to the follower. At least one second roller can roll along the first side, and the remaining second rollers can roll along the second side.

9. The dust removal device according to claim 5, characterized in that, The base includes a base plate, a first upright plate, and a second upright plate. The first upright plate and the second upright plate are arranged side by side and spaced apart. Both the first upright plate and the second upright plate are connected to the base plate. The first upright plate, the second upright plate, and the base plate together form the groove.

10. Processing equipment, characterized in that, include: The dust removal device according to any one of claims 1 to 9; The bed frame is used to support the product, and the base is mounted on the bed frame; A crossbeam is movable relative to the bed, and the follower is mounted on the crossbeam; A processing device is installed on the crossbeam, and the processing device is used to process the product carried by the bed.