Nickel mud dissolving and leaching device
By designing a nickel mud dissolution and leaching device, the dissolution efficiency of nickel mud is improved by using a stirring plate and a motor-driven mounting shaft, and the waste residue is easily handled, thus solving the problem of inconvenient waste residue handling after nickel mud dissolution in the existing technology.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHIZHOU LANAN NEW MATERIAL CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-05
AI Technical Summary
In existing technologies, the waste residue remaining after nickel mud dissolution is inconvenient to handle, requiring manual removal, and the dissolution efficiency is low.
A nickel mud dissolving and leaching device is designed, including a tank body, a dissolving tank, a stirring plate, and a motor-driven mounting shaft. The stirring plate mixes the nickel mud with the dissolving liquid, and the dissolving liquid is discharged through a drain pipe. The dissolving tank can be easily removed for waste residue disposal.
It improves the dissolution efficiency of nickel sludge, facilitates the discharge of the dissolution solution and the treatment of waste residue, reduces manual operation, and improves processing efficiency.
Smart Images

Figure CN224199438U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of nickel mud treatment technology, and in particular relates to a nickel mud dissolution and leaching device. Background Technology
[0002] Nickel sludge mainly originates from battery waste and the electroplating process. It contains high concentrations of nickel (up to 20% or more), as well as metallic and non-metallic elements such as iron, copper, and zinc. Electroplating sludge, on the other hand, comes from electroplating wastewater treatment. It has a complex composition, high water content, and contains heavy metal hydroxides and soluble salts such as copper, nickel, and chromium. In terms of hazards, the heavy metals in both types of sludge, such as nickel and chromium, are toxic. If not properly treated, they can pollute soil and water sources and accumulate through the food chain, harming human health. Hexavalent chromium in electroplating sludge is a strong carcinogen, and excessive nickel can cause damage to the nervous system. Regarding treatment technology, the disposal of nickel sludge... Treatment methods include heavy metal ion exchange, chemical reduction, and biological reduction. Electroplating sludge treatment technologies are even more diverse, such as solidification and stabilization, plasma methods, pyrometallurgical recovery (high-temperature reduction smelting, oxygen-enriched side-blown smelting), and wet recovery (acid leaching, ammonia leaching). Currently, factories typically use dissolving tanks to dissolve nickel sludge, transferring the nickel ions into the solution. However, after draining the solution, the remaining waste residue in the dissolving tank is difficult to handle and requires manual removal, which is very inconvenient. Therefore, it is necessary to provide a nickel sludge dissolving and leaching device to solve the above problems. Utility Model Content
[0003] The technical content of this utility model is to provide a nickel mud dissolution and leaching device.
[0004] To address the aforementioned problems, this utility model provides a nickel mud dissolving and leaching device, comprising a barrel body, a bottom plate installed at the bottom of the barrel body with fixing holes, a barrel cover installed at the top of the barrel body with a sealing ring at the bottom of the barrel cover, a sealing groove at the top of the barrel body, a dissolving tank fixedly installed at the bottom of the barrel cover, a through hole at the outer side of the dissolving tank, an installation shaft installed inside the dissolving tank with a stirring plate mounted on the installation shaft, a motor installed at the top of the barrel cover, a discharge port and a bottom cover installed at the bottom of the dissolving tank, three sets of support rods symmetrically installed at the bottom of the barrel body with their tops inserted into slots at the bottom of the dissolving tank, a feeding pipe installed at the top of the barrel cover with a cap installed at the top of the feeding pipe, a liquid injection pipe installed on the left side of the barrel body, a gas guide pipe installed on the right side of the barrel body, a drain pipe installed at the bottom of the barrel body, a fixing ring installed at the top of the barrel body, and three sets of fixing blocks symmetrically installed at the top of the dissolving tank with fixing grooves at the top of the fixing ring.
[0005] As a further solution of this utility model, six sets of fixing holes are symmetrically opened on the base plate. Fixing pins can be installed inside the fixing holes. The sealing ring installed at the bottom of the bucket lid is set in the sealing groove at the top of the bucket body. Six sets of fixing bolts are symmetrically installed on the top of the bucket lid. The fixing bolts pass through the fixing holes opened on the sealing ring and the sealing groove, thereby fixing the bucket lid to the top of the bucket body.
[0006] As a further solution of this utility model, the dissolving tank is fixedly installed at the bottom of the lid, the upper end of the mounting shaft passes through the through hole opened on the dissolving tank and the lid and is connected to the bottom of the motor, and the bottom of the mounting shaft is rotatably connected to the inner bottom of the dissolving tank, so that the mounting shaft can be driven to rotate by the motor.
[0007] As a further solution of this utility model, the fixing groove opened at the top of the fixing ring is adapted to the fixing block. The thickness of the fixing block is half the thickness of the fixing ring. The outer diameter of the fixing ring is the same as the inner diameter of the barrel. The inner diameter of the fixing ring is the same as the outer diameter of the dissolving barrel. The dissolving barrel is supported by the fixing block and the support rod.
[0008] As a further solution of this utility model, the bottom of the feeding pipe is set in the mounting groove opened on the top of the barrel cover and the dissolving barrel, and the bottom of the feeding pipe is flush with the inner top of the dissolving barrel, so that nickel sludge waste can be poured into the dissolving barrel through the feeding pipe.
[0009] As a further solution of this utility model, the injection pipe is configured with an L-shaped structure, the injection pipe is connected to the inside of the barrel, and multiple sets of through holes are evenly opened on the outside of the dissolving barrel, so that the dissolving liquid inside the barrel and the nickel mud inside the dissolving barrel can fully contact and mix.
[0010] As a further solution of this utility model, the drain pipe is connected to the interior of the barrel, and a flange structure is provided on the drain pipe. The air guide pipe is connected to the interior of the barrel, and the air guide pipe is set with an L-shaped structure. A flange structure is provided at the bottom of the air guide pipe. Two sets of handles are symmetrically installed on the top of the barrel cover, and two sets of bottom covers are symmetrically installed on the bottom of the dissolving barrel. The discharge port at the bottom of the dissolving barrel can be closed by the bottom covers.
[0011] Compared with related technologies, the nickel mud dissolution and leaching device provided by this utility model has the following beneficial effects:
[0012] 1. This utility model involves installing a dissolving tank inside the main body of the container. The nickel sludge is dissolved in the dissolving tank. The dissolving liquid can be injected into the main body through the liquid injection pipe on the lid. Multiple sets of through holes are evenly arranged on the outside of the dissolving tank, so that the dissolving liquid can be fully mixed with the nickel sludge, allowing the nickel ions in the nickel sludge to dissolve into the dissolving liquid. Then, the liquid is discharged through the drain pipe. The dissolving tank is fixedly installed at the bottom of the lid, and the lid and the main body are connected by a fixing bolt. After the solution is drained, the lid can be removed to take out the dissolving tank together. The bottom of the dissolving tank is provided with a discharge port, which makes it easy for workers to discharge the nickel sludge waste from the dissolving tank.
[0013] 2. This utility model involves installing a mounting shaft inside a dissolving tank. The bottom of the mounting shaft is rotatably connected to the ground inside the dissolving tank, and the top of the mounting shaft is connected to a motor installed on the top of the tank. A stirring plate is also installed on the mounting shaft. The motor can drive the mounting shaft to rotate, which in turn drives the stirring plate to rotate. This allows the solution in the tank and the nickel mud in the dissolving tank to be mixed more thoroughly, increasing the dissolution efficiency of the nickel mud.
[0014] 3. This utility model involves installing three sets of fixing blocks on the top of the dissolving tank, and a fixing ring installed on the top of the inside of the tank. The fixing ring has a fixing groove that matches the fixing block. The thickness of the fixing block is half the thickness of the fixing ring. The outer diameter of the fixing ring is the same as the inner diameter of the tank, and the inner diameter of the fixing ring is the same as the outer diameter of the dissolving tank. By aligning the fixing block with the fixing groove and installing the fixing block into the fixing groove, the dissolving tank can be installed inside the tank. Three sets of support rods are installed at the bottom of the inside of the tank. The bottom of the dissolving tank has slots that match the tops of the support rods. After the dissolving tank is installed inside the tank, the tops of the support rods are inserted into the slots at the bottom of the dissolving tank. Thus, the dissolving tank is supported by the fixing blocks and support rods, thereby stably installing the dissolving tank inside the tank. Attached Figure Description
[0015] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a top-view three-dimensional structural diagram of a nickel mud dissolution and leaching device according to the present invention;
[0017] Figure 2 This is a cross-sectional perspective view of a nickel mud dissolution and leaching device according to the present invention.
[0018] Figure 3 This is a bottom view of the dissolving tank structure of a nickel mud dissolving and leaching device according to the present invention;
[0019] Figure 4This is a cross-sectional view of the dissolving tank of a nickel mud dissolving and leaching device according to the present invention;
[0020] Figure 5 This is a top view of the tank structure of a nickel mud dissolving and leaching device according to the present invention;
[0021] Figure 6 This is a schematic cross-sectional view of the fixed ring structure of the nickel mud dissolution and leaching device of this utility model.
[0022] In the diagram: 1. Barrel body; 2. Bottom plate; 3. Barrel lid; 4. Sealing ring; 5. Dissolving tank; 6. Mounting shaft; 7. Stirring plate; 8. Motor; 9. Bottom cover; 10. Support rod; 11. Feeding pipe; 12. Sealing cap; 13. Liquid injection pipe; 14. Gas guide pipe; 15. Liquid drain pipe; 16. Fixing ring; 17. Fixing block. Detailed Implementation
[0023] Please refer to the following: Figure 1-6 A nickel sludge dissolving and leaching device includes a tank body 1, a bottom plate 2 installed at the bottom of the tank body 1 with fixing holes, a tank cover 3 installed at the top of the tank body 1 with a sealing ring 4 at the bottom of the tank cover 3, a sealing groove at the top of the tank body 1, a dissolving tank 5 fixedly installed at the bottom of the tank cover 3 with a through hole on the outside of the dissolving tank 5, an installation shaft 6 installed inside the dissolving tank 5 with a stirring plate 7 installed on the installation shaft 6, a motor 8 installed at the top of the tank cover 3, and a discharge port and bottom cover 9 installed at the bottom of the dissolving tank 5. Three sets of support rods 10 are symmetrically installed at the bottom of the interior of the body 1. The top of the support rods 10 is inserted into the slots opened at the bottom of the dissolving tank 5. A feeding pipe 11 is installed on the top of the tank cover 3. A cap 12 is installed on the top of the feeding pipe 11. A liquid injection pipe 13 is installed on the left side of the tank body 1. A gas guide pipe 14 is installed on the right side of the tank body 1. A drain pipe 15 is installed at the bottom of the tank body 1. A fixing ring 16 is installed at the top of the interior of the tank body 1. Three sets of fixing blocks 17 are symmetrically installed on the top of the dissolving tank 5. A fixing groove is opened at the top of the fixing ring 16.
[0024] Preferably, six sets of fixing holes are symmetrically opened on the base plate 2. Fixing pins can be installed inside the fixing holes, so that the base plate 2 can be fixedly installed on the ground, thereby realizing the overall fixed installation of the device. The sealing ring 4 installed at the bottom of the bucket lid 3 is set in the sealing groove at the top of the bucket body 1, so that the connection between the bucket lid 3 and the bucket body 1 is strong. Six sets of fixing bolts are symmetrically installed on the top of the bucket lid 3. The fixing bolts pass through the fixing holes opened on the sealing ring 4 and the sealing groove, thereby fixing the bucket lid 3 to the top of the bucket body 1.
[0025] Preferably, the dissolving tank 5 is fixedly installed at the bottom of the lid 3, and the upper end of the mounting shaft 6 passes through the through hole opened on the dissolving tank 5 and the lid 3 and is connected to the bottom of the motor 8. The bottom of the mounting shaft 6 is rotatably connected to the bottom of the interior of the dissolving tank 5, so that the mounting shaft 6 can be driven to rotate by the motor 8, thereby driving the stirring plate 7 installed on the mounting shaft 6 to rotate.
[0026] Preferably, the fixing groove at the top of the fixing ring 16 is adapted to the fixing block 17. The thickness of the fixing block 17 is half the thickness of the fixing ring 16. The outer diameter of the fixing ring 16 is the same as the inner diameter of the barrel 1. The inner diameter of the fixing ring 16 is the same as the outer diameter of the dissolving barrel 5. By aligning the fixing block 17 with the fixing groove and installing the fixing block 17 into the fixing groove, the dissolving barrel 5 can be installed inside the barrel 1. At this time, the top of the support rod 10 is inserted into the slot at the bottom of the dissolving barrel 5, thereby supporting the dissolving barrel 5 through the fixing block 17 and the support rod 10, and thus stably installing the dissolving barrel 5 inside the barrel 1.
[0027] Preferably, the bottom of the feeding pipe 11 is set in the mounting groove opened on the top of the barrel cover 3 and the dissolving barrel 5. The bottom of the feeding pipe 11 is flush with the inner top of the dissolving barrel 5, so that nickel sludge waste can be poured into the dissolving barrel 5 through the feeding pipe 11. The feeding pipe 11 can be closed by the cover 12.
[0028] Preferably, the injection pipe 13 is configured as an L-shaped structure and is connected to the inside of the barrel 1. The dissolving liquid can be injected into the inside of the barrel 1 through the injection pipe 13. Multiple sets of through holes are evenly opened on the outside of the dissolving barrel 5, so that the dissolving liquid inside the barrel 1 and the nickel mud inside the dissolving barrel 5 can be fully contacted and mixed. The nickel mud can be stirred by rotating the stirring plate 7, thereby increasing its dissolution efficiency.
[0029] Preferably, the drain pipe 15 is connected to the interior of the barrel 1 so that the solution containing dissolved nickel can be discharged from the interior of the barrel 1, thereby facilitating subsequent nickel extraction. The drain pipe 15 is equipped with a flange structure to connect the drain pipe 15 to the solution receiving device. The gas guide pipe 14 is connected to the interior of the barrel 1 and is designed with an L-shaped structure. The bottom of the gas guide pipe 14 is equipped with a flange structure to connect the gas guide pipe 14 to the waste gas collection device, thereby collecting the waste gas generated during the nickel sludge dissolution process and preventing waste gas from polluting the environment. Two sets of handles are symmetrically installed on the top of the barrel cover 3 so that the barrel cover 3 can be removed from the top of the barrel 1, and then the dissolution barrel 5 can be removed from the interior of the barrel 1. Two sets of bottom covers 9 are symmetrically installed on the bottom of the dissolution barrel 5. The bottom cover 9 can be used to seal the discharge port at the bottom of the dissolution barrel 5. After the dissolution barrel 5 is removed from the interior of the barrel 1, the bottom cover 9 can be removed from the bottom of the dissolution barrel 5 to discharge the nickel sludge waste in the dissolution barrel 5.
[0030] The standard parts used in this embodiment can be purchased directly from the market, and can also be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.
Claims
1. A nickel mud dissolving and leaching device, comprising a tank body (1), wherein a bottom plate (2) is installed at the bottom of the tank body (1), characterized in that: The base plate (2) is provided with fixing holes. A bucket lid (3) is installed on the top of the bucket body (1). A sealing ring (4) is provided at the bottom of the bucket lid (3). A sealing groove is provided on the top of the bucket body (1). A dissolving bucket (5) is fixedly installed at the bottom of the bucket lid (3). A through hole is provided on the outside of the dissolving bucket (5). An installation shaft (6) is installed inside the dissolving bucket (5). A stirring plate (7) is installed on the installation shaft (6). A motor (8) is installed on the top of the bucket lid (3). A discharge port is provided at the bottom of the dissolving bucket (5) and a bottom cover (9) is installed. Three symmetrically installed objects are located at the bottom of the inside of the bucket body (1). A set of support rods (10) are provided, the top of which is inserted into a slot at the bottom of the dissolving tank (5). A feeding pipe (11) is installed on the top of the tank cover (3), and a cap (12) is installed on the top of the feeding pipe (11). A liquid injection pipe (13) is installed on the left side of the tank body (1), and a gas guide pipe (14) is installed on the right side of the tank body (1). A drain pipe (15) is installed at the bottom of the tank body (1). A fixing ring (16) is installed at the top inside the tank body (1). Three sets of fixing blocks (17) are symmetrically installed on the top of the dissolving tank (5). A fixing groove is opened on the top of the fixing ring (16).
2. The nickel mud dissolution and leaching apparatus according to claim 1, characterized in that: The base plate (2) has six sets of fixing holes symmetrically arranged. Fixing pins can be installed inside the fixing holes. The sealing ring (4) installed at the bottom of the bucket lid (3) is set in the sealing groove at the top of the bucket body (1). Six sets of fixing bolts are symmetrically installed at the top of the bucket lid (3). The fixing bolts pass through the fixing holes opened on the sealing ring (4) and the sealing groove.
3. The nickel mud dissolution and leaching device according to claim 1, characterized in that: The dissolving tank (5) is fixedly installed at the bottom of the lid (3). The upper end of the mounting shaft (6) passes through the through hole opened on the dissolving tank (5) and the lid (3) and is connected to the bottom of the motor (8). The bottom of the mounting shaft (6) is rotatably connected to the bottom of the dissolving tank (5).
4. The nickel mud dissolution and leaching apparatus according to claim 1, characterized in that: The fixing groove at the top of the fixing ring (16) is adapted to the fixing block (17). The thickness of the fixing block (17) is half the thickness of the fixing ring (16). The outer diameter of the fixing ring (16) is the same as the inner diameter of the barrel (1). The inner diameter of the fixing ring (16) is the same as the outer diameter of the dissolving barrel (5).
5. The nickel mud dissolving and leaching device according to claim 1, characterized in that: The bottom of the feeding pipe (11) is set in the mounting groove opened on the top of the barrel cover (3) and the dissolving barrel (5), and the bottom of the feeding pipe (11) is flush with the inner top of the dissolving barrel (5).
6. The nickel mud dissolution and leaching apparatus according to claim 1, characterized in that: The injection pipe (13) is configured with an L-shaped structure. The injection pipe (13) is connected to the interior of the barrel (1). Multiple sets of through holes are evenly opened on the outside of the dissolving barrel (5).
7. The nickel mud dissolution and leaching apparatus according to claim 1, characterized in that: The drain pipe (15) is connected to the interior of the barrel (1). The drain pipe (15) is provided with a flange structure. The gas guide pipe (14) is connected to the interior of the barrel (1). The gas guide pipe (14) is set with an L-shaped structure. The bottom of the gas guide pipe (14) is provided with a flange structure. Two sets of handles are symmetrically installed on the top of the barrel cover (3). Two sets of bottom covers (9) are symmetrically installed on the bottom of the dissolving barrel (5).