Fabricated composite decorative wallboard

By using prefabricated composite decorative wall panels, and utilizing embedded keel and keel connectors, the decorative surface can be quickly replaced. This solves the problems of complex construction and excessive weight of traditional substation exterior wall panels, reduces construction difficulty and material waste, and meets environmental protection requirements.

CN224200189UActive Publication Date: 2026-05-05四川电力设计咨询有限责任公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
四川电力设计咨询有限责任公司
Filing Date
2025-05-30
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Traditional steel structure buildings for substations require on-site splicing of exterior wall panels, leading to complex construction, material waste, and excessive weight.

Method used

The prefabricated composite decorative wall panel system includes a composite wall panel, a fireproof core layer, a reinforcing board, and a detachable keel assembly. The embedded keel and keel connectors enable quick replacement of the decorative surface, reducing labor and material costs.

Benefits of technology

It enables rapid replacement of decorative surfaces, reduces construction difficulty and material waste, lightens the weight of the wall, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224200189U_ABST
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Abstract

The utility model provides an assembly type composite decorative wallboard, which relates to the technical field of integrated wallboards, and comprises a composite wallboard, and one side of the composite wallboard is connected with a decorative modeling layer through a keel assembly; the composite wallboard comprises a fireproof core material layer, a first reinforcing plate and a second reinforcing plate, the first reinforcing plate and the second reinforcing plate are arranged on the two sides of the fireproof core material layer, the keel assembly comprises an embedded keel and a keel connecting piece which are matched with each other, and the keel connecting piece is fixedly arranged on the back face of the decoration modeling layer. And the embedded end part of the embedded keel is completely coated in the fireproof core material layer. According to the utility model, the decorative surface can be quickly replaced through the detachable keel assembly, so that the labor and material cost is reduced.
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Description

Technical Field

[0001] This application relates to the field of integrated wall panel technology, and more particularly to a prefabricated composite decorative wall panel. Background Technology

[0002] With the increasing number of urban substations being built, in order to meet the requirements of high-quality urban construction, the buildings of these substations must be deeply integrated with the surrounding environment. Most urban substations are required to have a certain aesthetic design. Traditional steel structure buildings use separate framing to fix the external decorative panels to the exterior walls. This approach results in significant thickness and weight, and requires on-site integration of the structural and aesthetic elements, leading to a large workload and frequent rework and material waste due to assembly problems. Utility Model Content

[0003] The main purpose of this application is to provide a prefabricated composite decorative wall panel that aims to solve the aforementioned technical problems. It can achieve rapid replacement of the decorative surface through detachable keel components, thereby reducing labor and material costs.

[0004] To solve the aforementioned technical problems, this application provides a prefabricated composite decorative wall panel, including a composite wall panel, one side of which is connected to a decorative layer via a keel assembly;

[0005] Composite wall panels include a fire-resistant core layer and a first reinforcing plate and a second reinforcing plate disposed on both sides of the fire-resistant core layer.

[0006] The keel assembly includes interlocking embedded keels and keel connectors. The keel connectors are fixedly installed on the back of the decorative layer, and the embedded ends of the embedded keels are completely covered within the fireproof core material layer.

[0007] Optionally, in some embodiments of this utility model, the first reinforcing plate and the second reinforcing plate are both fiber-reinforced silicate boards with a thickness range of 8mm to 12mm, and the fireproof core material layer is a 100mm thick rock wool layer.

[0008] Optionally, in some embodiments of this utility model, the surface of the composite wall panel away from the decorative layer is coated with a paint-free decorative panel.

[0009] Optionally, in some embodiments of this utility model, the surface of the composite wall panel near the decorative layer is coated with a waterproof coating.

[0010] Optionally, in some embodiments of this utility model, an aluminum foil covering is provided between the fireproof core material layer and the second reinforcing plate.

[0011] Optionally, in some embodiments of this utility model, the decorative styling layer includes a plurality of decorative styling panels, and any two adjacent decorative styling panels are bonded together by a sealant layer.

[0012] Optionally, in some embodiments of this utility model, the above-mentioned embedded keel and keel connector are both hollow structures, and the embedded keel is provided with reinforcing ribs inside.

[0013] Optionally, in some embodiments of this utility model, the above-mentioned keel connector is provided with an elastic buckle, and the embedded keel is provided with a locking block that cooperates with the elastic buckle.

[0014] The beneficial effects that this application can achieve.

[0015] This application provides a prefabricated composite decorative wall panel, which includes a composite wall panel and a decorative layer connected to one side of the composite wall panel by a keel assembly.

[0016] The composite wall panel includes a fireproof core material layer and a first reinforcing plate and a second reinforcing plate set on both sides of the fireproof core material layer. The composite structure takes into account both fireproof and decorative functions.

[0017] The keel assembly includes interlocking embedded keels and keel connectors. The keel connectors are fixedly mounted on the back of the decorative layer, and the embedded ends of the embedded keels are completely covered within the fire-resistant core material layer. The detachable keel assembly allows for quick replacement of the decorative surface. Attached Figure Description

[0018] Figure 1 A schematic diagram of the structure of the prefabricated composite decorative wall panel provided in this embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the disassembled structure of the prefabricated composite decorative wall panel provided in an embodiment of the present utility model.

[0020] Icons: 1. Composite wall panel; 11. Fireproof core material layer; 12. First reinforcing plate; 13. Second reinforcing plate; 14. Paint-free decorative panel; 15. Waterproof coating; 16. Aluminum foil covering; 2. Decorative molding layer; 21. Decorative molding board; 22. Sealant layer; 3. Embedded keel; 31. Clip; 4. Keel connector.

[0021] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0026] The present invention will now be described in further detail with reference to the accompanying drawings, so that those skilled in the art can implement it based on the description.

[0027] To achieve the above objectives, refer to Figures 1-2 The present invention provides a prefabricated composite decorative wall panel, including a composite wall panel 1, wherein a decorative styling layer 2 is connected to one side of the composite wall panel 1 by a keel assembly.

[0028] As an optional implementation, the composite wall panel 1 includes a fireproof core material layer 11 and a first reinforcing plate 12 and a second reinforcing plate 13 disposed on both sides of the fireproof core material layer 11. The fireproof core material layer 11 can be made of fire-resistant thick rock wool that meets the requirements and is cut according to the design dimensions. The cut thick rock wool blocks are neatly arranged together and pressed using a dedicated pressing device to form a fireproof core material layer 11 with a certain thickness and density.

[0029] Apply environmentally friendly adhesive to both sides of the fireproof core material layer 11, then place the first reinforcing plate 12 and the second reinforcing plate 13 on the adhesive on both sides, and press them gently with your hand or a special tool so that the first reinforcing plate 12 and the second reinforcing plate 13 are tightly bonded to the fireproof core material layer 11.

[0030] Optionally, in some embodiments of this utility model, both the first reinforcing plate 12 and the second reinforcing plate 13 can be made of 8mm to 12mm fiber-reinforced silicate board. Fiber-reinforced silicate board has advantages such as high strength, water resistance, fire resistance, and moisture resistance, effectively improving the structural strength and stability of the composite wall panel 1. The thickness of the reinforcing plate ranges from 8mm to 12mm. In this embodiment, the fiber-reinforced silicate board is 9mm thick and symmetrically arranged on both sides of the fireproof core layer 11.

[0031] Fireproof core layer 11 is 100mm thick rock wool with a density of 100kg / m³. 3 .

[0032] The keel assembly includes interlocking embedded keels 3 and keel connectors 4. The keel connectors 4 are fixedly mounted on the back of the decorative layer 2, and the embedded end of the embedded keel 3 is completely covered within the fireproof core material layer 11. Through the detachable connection between the embedded keel 3 and the keel connectors 4, the keel connectors 4 are installed on the embedded keel 3, thereby enabling the decorative layer 2 to be installed on the composite wall panel 1.

[0033] First, compared with the traditional method of adding independent keel to the exterior wall panels, this technology reduces the overall weight of the exterior wall and the thickness of the entire exterior wall, so that the building area does not exceed the area index requirements of the State Grid's general design due to the shape.

[0034] Secondly, the integrated panel technology enables the integrated construction of steel structure building maintenance walls and shapes. The entire structure can be produced in the factory, and only assembly and connection are required on site, which reduces the difficulty of construction.

[0035] Optionally, in this embodiment, both the embedded keel 3 and the keel connector 4 have a hollow internal structure to reduce the weight of the keel assembly. Reinforcing ribs can be provided inside the embedded keel 3 to enhance the stability of the embedded keel 3.

[0036] Optionally, in this embodiment, the keel connector 4 is an elastic buckle. The embedded keel 3 is provided with a locking block 31 that works with the elastic buckle. Align the keel connector 4 on the decorative layer 2 with the embedded keel 3, and gently force the keel connector 4 into the embedded keel 3 so that the locking block 31 is fully embedded in the elastic buckle, ensuring a firm connection. At the same time, the elastic buckle can be pressed to disengage the locking block 31 from the keel connector 4, enabling quick disassembly of the decorative layer.

[0037] It should be noted that the keel connector 4 in this embodiment is provided with an elastic buckle, and the embedded keel 3 is provided with a locking block 31 that works in conjunction with the elastic buckle. The installation of the embedded keel 3 and the keel connection is achieved by the cooperation of the elastic buckle and the locking block 31. This is only one optional implementation method in this embodiment. In other embodiments, bolts or welding can also be used to achieve the installation of the embedded keel 3 and the keel connection.

[0038] As an optional implementation, the decorative layer 2 of this embodiment includes a plurality of decorative panels 21 to facilitate the handling of the decorative layer 2. At the same time, any two adjacent decorative panels 21 are bonded together by a sealant layer 22 to enhance the sealing effect between the two adjacent decorative panels 21.

[0039] The surface of the composite wall panel 1 away from the decorative panel 21 is laminated with a paint-free decorative panel 14, which can meet different decorative needs. The paint-free panel does not require painting, which not only saves construction time and costs, but also avoids the pollution of the indoor environment caused by paint volatilization, thus meeting environmental protection requirements.

[0040] Optionally, the paint-free decorative panel 14 in this embodiment can be a cement fiber paint-free board with a fire rating of Class A and a thickness of 5mm. The paint-free board and the composite wall panel 1 are tightly bonded together with the reinforcing board through a hot-pressing process.

[0041] Apply an appropriate amount of adhesive to the surface of the second reinforcing plate 13 on the side away from the decorative layer 2, and then cover the paint-free decorative panel 14 onto the reinforcing plate. Hot pressing can be performed using a hot press. The hot pressing temperature is controlled at 120-150℃, the pressure is 0.5-1.0MPa, and the hot pressing time is 3-5 minutes to ensure a firm bond between the paint-free panel and the reinforcing plate.

[0042] Optionally, in some embodiments of the present invention, the surface of the composite wall panel 1 near the decorative layer 2 is coated with a waterproof coating 15.

[0043] The waterproof coating uses polyurethane, which has excellent waterproof performance and flexibility, effectively preventing moisture from penetrating into the composite wall panel 1. Before applying the waterproof coating, the surface of the reinforcing board is cleaned and treated to ensure that the coating adheres evenly. The waterproof coating is applied in 1-2 mm thick coats, typically 2-3 coats, to ensure a good waterproof effect.

[0044] Optionally, in some embodiments of the present invention, an aluminum foil covering 16 is provided between the fireproof core material layer 11 and the second reinforcing plate 13.

[0045] The fire-resistant core material layer 11 has an aluminum foil covering 16 on the side away from the decorative layer 2. The aluminum foil covering 16 is made of pure aluminum foil with a thickness of 0.02-0.05mm. Aluminum foil has good heat insulation and fire resistance properties, which can further improve the fire resistance of the composite wall panel 1, and also play a certain role in moisture protection. The aluminum foil covering 16 is tightly bonded to the fire-resistant core material layer 11 by adhesive. During the bonding process, it is necessary to ensure that the surface of the aluminum foil is flat and free of bubbles and wrinkles.

[0046] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application.

Claims

1. A prefabricated composite decorative wall panel, comprising a composite wall panel (1), wherein a decorative molding layer (2) is connected to one side of the composite wall panel (1) via a keel assembly, characterized in that: The composite wall panel (1) includes a fireproof core material layer (11) and a first reinforcing plate (12) and a second reinforcing plate (13) disposed on both sides of the fireproof core material layer (11). The keel assembly includes an embedded keel (3) and a keel connector (4) that cooperate with each other. The keel connector (4) is fixedly disposed on the back of the decorative shape layer (2). The embedded end of the embedded keel (3) is completely covered in the fireproof core material layer (11).

2. The prefabricated composite decorative wall panel according to claim 1, characterized in that, The first reinforcing plate (12) and the second reinforcing plate (13) are both fiber-reinforced silicate boards with a thickness range of 8 mm to 12 mm, and the fireproof core material layer (11) is a thick rock wool layer with a thickness of 100 mm.

3. The prefabricated composite decorative wall panel according to claim 1, characterized in that, The composite wall panel (1) has a paint-free decorative panel (14) on the side of the composite wall panel (1) away from the decorative layer (2).

4. The prefabricated composite decorative wall panel according to claim 1, characterized in that, The composite wall panel (1) has a waterproof coating (15) on the side surface near the decorative layer (2).

5. The prefabricated composite decorative wall panel according to claim 1, characterized in that, An aluminum foil covering (16) is provided between the fireproof core material layer (11) and the second reinforcing plate (13).

6. The prefabricated composite decorative wall panel according to claim 1, characterized in that, The decorative styling layer (2) includes a plurality of decorative styling panels (21), and any two adjacent decorative styling panels (21) are bonded together by a sealant layer (22).

7. The prefabricated composite decorative wall panel according to claim 1, characterized in that, Both the embedded keel (3) and the keel connector (4) are hollow structures, and the embedded keel (3) has reinforcing ribs inside.

8. The prefabricated composite decorative wall panel according to claim 1, characterized in that, The keel connector (4) is an elastic buckle, and the embedded keel (3) is provided with a locking block (31) that works in conjunction with the elastic buckle.