Four-row communicated glass lining snakelike condenser
By designing a four-row interconnected glass-lined serpentine condenser, using parallel jacketed tubes and a serpentine flow channel structure, combined with fine-tuning of the jacketed tube bracket, the problems of material leakage and short circuit caused by the tilting of the cooling tubes were solved, improving the condensation effect and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RIZHAO ZHENGYUAN CHEM MASCH MFG CO LTD
- Filing Date
- 2025-06-07
- Publication Date
- 2026-05-05
AI Technical Summary
Existing two- or four-row condensers are prone to cooling pipe tilting during use, leading to material leakage and short circuits.
Design a four-row interconnected glass-lined serpentine condenser, which uses four rows of jacketed tubes arranged in parallel to each other. The condenser tubes are connected by flanges and elbows. Combined with jacketed tube brackets and fine-tuning bolts, the parallelism of the condenser tubes is ensured, and a serpentine flow channel is formed in the cooling chamber.
This effectively prevents the cooling pipes from tilting, thus preventing material leakage and short circuits, and improving the condensation effect and equipment safety.
Smart Images

Figure CN224202228U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass-lined condenser technology, and in particular to a four-row interconnected glass-lined serpentine condenser. Background Technology
[0002] Glass-lined condensers are crucial components in chemical equipment, used for condensing high-temperature gases. To improve condensation efficiency while reducing the condenser's footprint, two- or four-row condensers are commonly used. However, in practical applications, it has been found that two- or four-row condensers frequently experience cooling pipe tilting, leading to material leakage and even short circuits. Utility Model Content
[0003] The purpose of this invention is to provide a four-row interconnected enameled serpentine condenser to avoid tilting of the cooling tubes, prevent material leakage and short circuits, and improve the condensation effect.
[0004] The four-row interconnected enameled serpentine condenser provided by this utility model includes a reactor support, on which four rows of condensing tubes are arranged, and four rows of jacketed tubes are arranged parallel to each other. The four rows of jacketed tubes contain four rows of condensing tubes, wherein the first and fourth rows of condensing tubes are vertically staggered, and the second and third rows of condensing tubes are horizontally arranged. Adjacent rows and two columns of condensing tubes are connected by flanges and / or elbows. A serpentine flow channel is formed in the cooling chamber of the four rows of condensing tubes, and an inlet and an outlet are provided on the serpentine flow channel.
[0005] Furthermore, the reactor support is provided with a jacketed tube bracket; the jacketed tube bracket is located at the bottom of both ends of the jacketed tube, and U-bolts are provided at both ends of the jacketed tube bracket, and a fine-adjustment bolt is provided in the middle of the jacketed tube bracket; the fine-adjustment bolt is threadedly connected to a fine-adjustment shim, and the fine-adjustment shim is in contact with the bottom of the jacketed tube.
[0006] Furthermore, a flat pad is provided at the upper end of the jacket tube bracket, and the flat pad is located at the bottom of the jacket tube.
[0007] Furthermore, a temperature measuring tube is provided on the condenser tube, and the temperature measuring tube is equipped with a PT100 thermal resistor.
[0008] Furthermore, the upper end of the reactor support is symmetrically provided with lifting lugs on both sides, and the bottom of the reactor support is provided with a fixed support; the fixed support is provided with bolt holes.
[0009] Furthermore, an auxiliary support rod is provided in the middle of the reactor support, and the two auxiliary support rods are arranged to cross each other.
[0010] Furthermore, a nameplate holder is provided on the reactor support, and a nameplate is provided on the nameplate holder.
[0011] The four-row interconnected enameled serpentine condenser provided by this utility model has the following beneficial effects:
[0012] 1. The reactor support of this utility model is provided with four rows of jacketed pipes, which are arranged in parallel to each other. Four rows of condenser pipes are installed inside the four rows of jacketed pipes, which can ensure that the four rows of condenser pipes are arranged in parallel to each other. The horizontal flanges and elbows are also arranged in parallel to each other, and the vertical flanges and elbows are also arranged in parallel to each other, which effectively avoids the cooling pipes tilting and avoids material leakage and short circuit.
[0013] 2. The reactor support of this utility model is provided with a jacketed tube bracket, and a fine-adjustment bolt is provided in the middle of the jacketed tube bracket. By rotating the fine-adjustment bolt and the fine-adjustment shim, the height of the jacketed tube can be finely adjusted. Further fine-tuning can be performed to make the four rows of jacketed tubes parallel to each other, thereby ensuring that the four rows of condenser tubes inside are parallel to each other, which can effectively prevent the cooling tubes from tilting and prevent material leakage and short circuit.
[0014] Therefore, this invention can prevent the cooling pipe from tilting, avoid material leakage and short circuit, and has the positive effects of improving condensation effect and improving safety. Attached Figure Description
[0015] The accompanying drawings disclose specific embodiments of this utility model, wherein,
[0016] Figure 1 This is a three-dimensional structural view of the present invention;
[0017] Figure 2 This is a side view of the structure of this utility model;
[0018] Figure 3 This is a top view of the structure of this utility model;
[0019] Figure 4 This is a structural schematic diagram of the jacketed tube and jacketed tube bracket of this utility model;
[0020] Figure 5 This is a structural cross-sectional view of the jacketed tube and jacketed tube bracket of this utility model;
[0021] Figure label:
[0022] 1. Reactor support; 11. Lifting lug; 12. Fixed support; 13. Auxiliary support rod; 14. Nameplate holder; 15. Nameplate; 16. Bolt holes;
[0023] 2. Condenser; 21. Flange; 22. Elbow; 23. Temperature sensor tube;
[0024] 3. Jacketed pipe;
[0025] 4. Jacketed tube bracket; 41. U-bolt; 42. Adjusting bolt; 43. Adjusting shim; 44. Flat washer. Detailed Implementation Example 1:
[0026] like Figure 1-5 As shown, the four-row interconnected enameled serpentine condenser provided by this utility model includes a reactor support 1, four rows of condenser tubes 2 are arranged on the reactor support 1, and four rows of jacketed tubes 3 are arranged on the reactor support 1, with the four rows of jacketed tubes 3 arranged parallel to each other. The four rows of jacketed tubes 3 are arranged inside the four rows of condenser tubes 2, wherein the first row of condenser tubes 2 and the fourth row of condenser tubes 2 are vertically staggered, and the second row of condenser tubes 2 and the third row of condenser tubes 2 are arranged horizontally to each other. The adjacent two rows and two rows of condenser tubes 2 are connected by flanges 21 and / or elbows 22. A serpentine flow channel is formed in the cooling chamber of the four rows of condenser tubes 2, and an inlet and an outlet are provided on the serpentine flow channel.
[0027] In use, this invention first involves installing four rows of jacketed pipes 3 on the reactor support 1, with the four rows of jacketed pipes 3 arranged parallel to each other. Then, four rows of condenser pipes 2 are installed inside the four rows of jacketed pipes 3. The two ends of the condenser pipes 2 are connected via flanges 21 and / or elbows 22, thus connecting each row of condenser pipes 2. Next, adjacent rows of condenser pipes 2 are connected via flanges 21 and / or elbows 22. Finally, the four rows of condenser pipes 2 are connected both horizontally and vertically, with the first and fourth rows of condenser pipes 2 vertically staggered, and the second and third rows of condenser pipes 2 arranged horizontally. A serpentine flow channel is formed within the cooling chamber of the four rows of condenser pipes 2, and an inlet and an outlet are provided on the serpentine flow channel.
[0028] The four rows of jacketed pipes 3 of this utility model are arranged in parallel to each other, which can ensure that the four rows of condenser pipes 2 inside are arranged in parallel to each other. The horizontal flanges 21 and elbows 22 are also arranged in parallel to each other, and the vertical flanges 21 and elbows 22 are also arranged in parallel to each other. This effectively avoids the cooling pipes tilting, avoids material leakage and short circuit, and significantly improves the condensation effect.
[0029] like Figure 4-5 As shown, a jacketed tube bracket 4 is installed on the reactor support 1. The jacketed tube bracket 4 is located at the bottom of both ends of the jacketed tube 3. U-bolts 41 are installed at both ends of the jacketed tube bracket 4, and a fine-adjustment bolt 42 is installed in the middle of the jacketed tube bracket 4. The fine-adjustment bolt 42 is threadedly connected to a fine-adjustment shim 43, which is in contact with the bottom of the jacketed tube 3. By rotating the fine-adjustment bolt 42 and the fine-adjustment shim 43, the height of the jacketed tube 3 can be finely adjusted. This further fine-tuning ensures that the four rows of jacketed tubes 3 are arranged parallel to each other, thereby ensuring that the four rows of condenser tubes 2 installed inside are arranged parallel to each other. This effectively prevents the cooling tubes from tilting, avoids material leakage and short circuits, and improves the condensation effect.
[0030] like Figure 4-5 As shown, a flat pad 44 is provided at the upper end of the jacket tube bracket 4, and the flat pad 44 is located at the bottom of the jacket tube 3. The flat pad 44 can buffer the reaction force between the jacket tube 3 and the jacket tube bracket 4, making the jacket tube 3 more stable on the jacket tube bracket 4, thereby effectively preventing the cooling tube from tilting.
[0031] like Figure 2 As shown, a temperature sensing tube 23 is installed on the condenser tube 2, and the temperature sensing tube 23 is equipped with a PT100 thermal resistor. The temperature sensing tube 23 can detect the temperature inside the condenser tube 2 in order to improve the condensation effect.
[0032] like Figure 1-2 As shown, lifting lugs 11 are symmetrically arranged on both sides of the upper end of the reactor support 1, and a fixed support 12 is provided at the bottom of the reactor support 1; bolt holes 16 are provided on the fixed support 12. The lifting lugs 11 facilitate the movement and hoisting of the reactor support 1. The fixing bolts pass through the bolt holes 16, and the reactor support 1 is fixed to the ground through the fixed support 12, which can improve the stability of the reactor support 1 and effectively prevent the cooling pipe from tilting due to the tilting of the reactor support 1.
[0033] like Figure 2 As shown, an auxiliary support rod 13 is provided in the middle of the reactor support 1, and the two auxiliary support rods 13 are arranged crosswise. The auxiliary support rod 13 can improve the stability of the reactor support 1 and effectively prevent the cooling pipe from tilting due to the tilting of the reactor support 1.
[0034] like Figure 2-3 As shown, a nameplate holder 14 is provided on the reactor support 1, and a nameplate 15 is provided on the nameplate holder 14. The nameplate holder 14 and the nameplate 15 can provide product information about the condenser, improving its practicality and convenience.
[0035] All the above components are installed, connected, or set up using common mechanical methods, such as welding, threaded connections, and screw connections. Furthermore, the specific structure, model, and coefficient indicators of all components are based on their own technologies, and any method that achieves the desired effect can be implemented. The temperature measuring tube 23 used above is a common component on the market; upon purchase and use, it only needs to be connected according to the instruction manual purchased with it, so it will not be described in detail here.
[0036] The technical solution of this utility model is not limited to the scope of the embodiments of this utility model, and the technical contents not described in detail in this utility model are all known technologies.
Claims
1. A four-row interconnected glass-lined serpentine condenser, comprising a reactor support (1), wherein four rows of condenser tubes (2) are provided on the reactor support (1), characterized in that, The reactor support (1) is provided with four rows of jacketed tubes (3), and the four rows of jacketed tubes (3) are arranged in parallel to each other. Four rows of condenser tubes (2) are provided in the four rows of jacketed tubes (3). The first row of condenser tubes (2) and the fourth row of condenser tubes (2) are vertically staggered, and the second row of condenser tubes (2) and the third row of condenser tubes (2) are arranged horizontally to each other. The two adjacent rows and two rows of condenser tubes (2) are connected by flanges (21) and / or elbows (22). A serpentine flow channel is formed in the cooling chamber of the four rows of condenser tubes (2), and an inlet and an outlet are provided on the serpentine flow channel.
2. The four-row interconnected glass-lined serpentine condenser according to claim 1, characterized in that, The reactor support (1) is provided with a jacket tube bracket (4); the jacket tube bracket (4) is located at the bottom of both ends of the jacket tube (3), and U-bolts (41) are provided at both ends of the jacket tube bracket (4), and a fine-tuning bolt (42) is provided in the middle of the jacket tube bracket (4); the fine-tuning bolt (42) is threadedly connected to a fine-tuning shim (43), and the fine-tuning shim (43) is in contact with the bottom of the jacket tube (3).
3. The four-row interconnected glass-lined serpentine condenser according to claim 2, characterized in that, The upper end of the jacket tube bracket (4) is provided with a flat pad (44), and the flat pad (44) is located at the bottom of the jacket tube (3).
4. The four-row interconnected glass-lined serpentine condenser according to claim 1, characterized in that, A temperature measuring tube (23) is provided on the condenser tube (2), and the temperature measuring tube (23) is equipped with a PT100 thermal resistor.
5. The four-row interconnected glass-lined serpentine condenser according to claim 1, characterized in that, The upper end of the reactor support (1) is symmetrically provided with lifting lugs (11) on both sides, and the bottom of the reactor support (1) is provided with a fixed support (12); the fixed support (12) is provided with bolt holes (16).
6. The four-row interconnected glass-lined serpentine condenser according to claim 1, characterized in that, An auxiliary support rod (13) is provided in the middle of the reactor support (1), and the two auxiliary support rods (13) are arranged to cross each other.
7. The four-row interconnected glass-lined serpentine condenser according to claim 1, characterized in that, The reactor support (1) is provided with a nameplate holder (14), and the nameplate holder (14) is provided with a nameplate (15).