Samara processing device
The winged fruit processing device, with its double-headed tamping hammer and rotary structure design, solves the problem of low efficiency in traditional crushing equipment, achieving efficient winged fruit crushing and continuous feeding, thus improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN UNIVERSITY
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-08
AI Technical Summary
Traditional winged fruit crushing equipment is inefficient, has a limited single-machine crushing capacity, and poor crushing effect on the lower layer of materials, resulting in the ineffective utilization of the downtime.
It adopts a double-headed tamping hammer structure and a rotary structure design. The four material chambers on two sets of C-shaped tubes are driven by a swing rod to tamp and crush the winged fruit. Combined with spring support and mesh design, it can achieve continuous feeding and crushing of the winged fruit.
It improves the crushing capacity and production efficiency, has a compact and reasonable structure, is easy to operate, and realizes a continuous crushing process that can be fed without opening the lid.
Smart Images
Figure CN224208074U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crushing equipment technology, and in particular to a winged fruit processing device. Background Technology
[0002] Samara (sparganum) is a special type of fruit that develops from the fruit of a plant and has wing-like appendages. Its morphological characteristic is the extension of the pericarp to form a thin wing-like structure, commonly found in plants such as Eucommia ulmoides. Eucommia ulmoides sparganum is a traditional Chinese medicine and industrial raw material, rich in eucommia gum, lignin, and various active ingredients, and is widely used in rubber substitutes, health products, and pharmaceutical preparation. The processing involves peeling, pitting, slicing, drying, and pulverizing.
[0003] Initially, winged nuts were mostly crushed manually by reciprocating pounding, resulting in low processing efficiency and inconsistent product quality. However, with the advent of tamping machines, automated equipment drives the tamping hammers to reciprocate, greatly freeing up workers' hands and improving production efficiency and product quality. However, traditional tamping machines are mostly designed with one hammer per machine, limiting the crushing capacity of a single machine. Simply increasing the volume of the tamping chamber can lead to poorer crushing of lower-layer materials. Furthermore, the period during which the single pendulum returns to its restoring position is a downtime; if this time is utilized effectively, productivity can be further increased.
[0004] To address the aforementioned issues, there is an urgent need to design a new type of crushing device. By adding a hammering path and a single-machine hammering structure, the efficiency bottleneck of the traditional single-hammer process can be overcome, thereby improving the production efficiency of single-pass crushing. Utility Model Content
[0005] The purpose of this utility model is to solve the problems existing in the prior art by proposing a winged fruit processing device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A winged fruit processing device includes two symmetrically arranged C-shaped tubes located on the same circle. Both ends of the C-shaped tubes have open material storage chambers. The upper side wall of the material storage chamber is provided with a hopper, and the lower side wall of the material storage chamber is evenly distributed with a number of leakage holes. A swing rod is rotatably installed at the center of the two C-shaped tubes. Both ends of the swing rod are provided with arc-shaped double-headed hammers. The swing rod is driven by a drive structure to swing back and forth.
[0008] Preferably, the wrap angle of the two C-shaped tubes on the same side is smaller than the wrap angle of the double-headed tamping hammer.
[0009] Preferably, the double-headed tamping hammer consists of a hammer head that mates with the material feeding chamber and a hammer handle that can be disassembled into multiple sections.
[0010] Preferably, the C-shaped tube is provided with supports at both ends and in the middle.
[0011] Preferably, the drive structure includes a support and a wheel that rotates coaxially with the rocker arm. Cranks are symmetrically mounted on the support, and rocker arms are rotatably connected to the ends of the two cranks. A drive rod is rotatably connected to the end of the rocker arm and is horizontally slidably mounted. The end of the drive rod is provided with a through straight slot, and a rod is provided on the side wall of the wheel that is inserted into the straight slot.
[0012] Preferably, it also includes a spring support for mounting the C-shaped tube.
[0013] Preferably, the C-shaped tube is located on a mesh with a cover-up hole.
[0014] Compared with the prior art, the present invention provides a winged fruit processing device, which has the following beneficial effects:
[0015] 1. This utility model, through a rotary structure design, uses a swing arm to drive two sets of double-headed hammers to crush the winged fruits in four material chambers on two sets of C-shaped tubes, forming four hammer paths. Compared with traditional single-hammer compaction, the crushing capacity is greatly increased, the product output is increased, and the structure is compact, reasonable, and easy to operate.
[0016] 2. In use, the winged fruit powder leaks down through the leakage hole and can be continuously replenished through the hopper, so that the equipment can continue to operate. It can be added without opening the cover, which is more convenient.
[0017] Other advantages, objectives and features of this invention will be set forth in part in the description which follows; and in part will be apparent to those skilled in the art upon examination of the following description; or may be taught from practice of this invention. Attached Figure Description
[0018] Figure 1 This is a three-dimensional schematic diagram of the present invention.
[0019] Figure 2 This is a front view schematic diagram of the present invention.
[0020] Figure 3 This is a top view of the present invention.
[0021] Figure 4 For the present utility model Figure 2 Schematic diagram of the cross section at point AA.
[0022] Figure 5 This is a bottom view of the present invention after the spring support has been removed.
[0023] Figure 6 This is a schematic diagram of the double-headed tamping hammer of this utility model.
[0024] Figure 7This is a front view schematic diagram of the crank-rocker structure of this utility model.
[0025] Figure 8 This is a cross-sectional schematic diagram of the crank-rocker structure of this utility model.
[0026] Figure 9 This is a three-dimensional schematic diagram of the crank-rocker structure of this utility model.
[0027] Figure 10 This is a three-dimensional schematic diagram of the C-shaped tube of this utility model.
[0028] Figure 11 This is a schematic diagram of the mesh installation of this utility model.
[0029] Figure 12 This is a schematic diagram of the multi-section hammer handle structure of this utility model.
[0030] In the diagram: 1. Spring support; 2. Bracket; 3. C-shaped tube; 4. Material chamber; 5. Leakage hole; 6. Hopper; 7. Swing rod; 8. Double-headed tamping hammer; 9. Drive structure; 10. Mesh; 801. Hammer head; 802. Hammer handle; 901. Crank; 902. Rocker arm; 903. Drive rod; 904. Wheel; 905. Insert rod; 906. Straight slot hole; 907. Rotating shaft. Detailed Implementation
[0031] The following will refer to the appendix in the embodiments of this utility model. Figure 1-12 The technical solutions in the embodiments of this utility model will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.
[0032] Example 1: To improve the single-batch crushing capacity and production efficiency, this example provides a winged fruit processing device, including two symmetrically arranged C-shaped tubes 3, located on the same circle. Each C-shaped tube 3 has an open-end feeding chamber 4. The upper side wall of the feeding chamber 4 is equipped with a hopper 6 for discharging material; the lower side wall of the feeding chamber 4 is evenly distributed with several perforations 5 for draining winged fruit powder to the required particle size. A swing rod 7 is rotatably mounted at the center of the two C-shaped tubes 3. Both ends of the swing rod 7 are equipped with arc-shaped double-headed hammers 8, and the swing rod 7 is driven by a drive structure 9 to reciprocate.
[0033] Based on the above technical solution:
[0034] In use, the dried winged fruit is fed into the feeding chamber 4 from the hopper 6, and then the double-headed hammer 8 is driven to swing back and forth by the drive structure 9. During the swinging process, the two ends of the double-headed hammer 8 strike the feeding chamber 4 of the two C-shaped tubes 3 back and forth, and the two sets of double-headed hammers 8 at both ends of the swing rod 7 can crush the winged fruit in the four feeding chambers 4 at the same time. The crushed winged fruit powder falls through the leakage hole 5 and is collected by the container to collect qualified winged fruit powder.
[0035] Through a rotary structure design, a swing arm 7 drives two sets of double-headed hammers 8 to crush the winged fruits in four sets of material chambers 4 of two sets of C-shaped tubes 3, forming four hammer paths. Compared with traditional single-hammer compaction, the crushing capacity is greatly increased, and the structure is compact, reasonable, and easy to operate.
[0036] When using the material, end caps can be installed on hopper 6 to prevent winged fruit fragments from splashing.
[0037] During use, the winged fruit powder leaks down through the 5-hole, and the 6-hopper can continuously replenish the winged fruit powder, allowing the equipment to run continuously. It is more convenient to add material without opening the cover.
[0038] In Example 2, a further embodiment of this solution, the wrap angle of the two C-shaped tubes 3 on the same side is smaller than the wrap angle of the double-headed tamping hammer 8. This ensures that neither end of the double-headed tamping hammer 8 will separate from the corresponding material chamber 4 during the swinging process, thus preventing the winged fruit fragments from leaking out of the port of the material chamber 4 and from being stuck and pulled out by the ends of the double-headed tamping hammer 8.
[0039] In Example 3, a further embodiment of this solution, the double-headed tamping hammer 8 consists of a hammer head 801 that mates with the material placement chamber 4 and a multi-section tamping handle 802. Each section of the tamping handle 802 has a flange on its opposite side and is assembled and fixed with bolts. This allows the double-headed tamping hammer 8 to be disassembled and removed from the two C-shaped tubes 3 material placement chambers 4, facilitating disassembly, maintenance, and cleaning / repair of the material placement chambers 4.
[0040] In Example 4, a further embodiment of this solution, the C-shaped tube 3 is provided with brackets 2 at both ends and in the middle. The C-shaped tube 3 is suspended and fixed by the brackets 2 to provide sufficient space for the swinging and installation of the double-headed tamping hammer 8.
[0041] In a further embodiment of this solution, as described in Example 5, the drive structure 9 includes a bearing housing. A rotating shaft 907 is rotatably mounted on the bearing housing via a bearing, and a rocker arm 7 is fixed to the upper end of the rotating shaft 907. A wheel 904 is fixed on the rotating shaft 907, and a rod 905 is provided on the side of the wheel 904. The rod 905 is inserted into a straight slot 906, which is located on the drive rod 903 and positioned on the side wall of the movable end of the drive rod 903. A support is horizontally slidably fitted at the bottom end of the drive rod 903, and a gantry structure is provided near the connecting end of the drive rod 903 to support the drive rod 903. A rocker arm 902 is rotatably connected to the connecting end of the drive rod 903, and cranks 901 are rotatably connected to both sides of the other end of the rocker arm 902. The cranks 901 are either cam-type or rod-shaped structures; the illustration shows a cam structure. The two cranks 901 are rotatably mounted on a support. One of the cranks 901 has a rotating shaft connected to a geared motor via a chain drive. This is not shown in the attached diagram; only the extended portion of the rotating shaft that is connected to the chain drive is shown.
[0042] Through the above technical solution:
[0043] The crank 901 is continuously driven to rotate by the geared motor. The crank 901 drives the drive rod 903 to move horizontally back and forth on the support and the gantry via the rocker arm 902. As the drive rod 903 moves back and forth, it engages the pull rod 905, thereby driving the wheel 904 to reciprocate, which in turn drives the rotating shaft 907 to reciprocate, thus realizing the reciprocating deflection drive of the double-headed tamping hammer 8.
[0044] In this embodiment, another set of driving structures 9 can also be provided, such as a telescopic rod. The telescopic rod can be any one of an electric telescopic rod, a pneumatic rod, or a hydraulic rod. The extended end of the telescopic rod is provided with a component with the same structure as the driving rod 903 or a U-shaped fork. By the contraction and extension of the telescopic rod, the reciprocating swing of the double-headed tamping hammer 8 can also be driven.
[0045] In a further embodiment of this solution, Example 6 includes a spring support 1 for loading the C-shaped tube 3. The spring support 1 includes a panel serving as the bearing surface and multiple springs disposed around the bottom of the panel (the springs are not shown in the figure). As the drive structure 9 drives the double-headed hammer 8 to reciprocate and deflect, it compacts and crushes the winged fruit, thereby generating vibration, which the spring support 1 amplifies. The presence of vibration not only causes the crushed winged fruit powder in the feeding chamber 4 to leak down through the leakage hole 5, improving the separation efficiency, but also allows the winged fruit in the feeding chamber 4 to tumble and disperse when the head of the double-headed hammer 8 is in a non-hammering position, resulting in a better subsequent hammering effect.
[0046] In this example, the C-shaped tube 3 is equipped with a mesh 10 with a cover-shaped drain hole 5. The mesh 10 guides the winged fruit powder downwards towards the receiving device, preventing the powder from scattering during vibration feeding.
[0047] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0049] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A winged fruit processing device, characterized in that, It includes two symmetrically arranged C-shaped tubes (3), the two C-shaped tubes (3) are located on the same circle, and the two ends of the C-shaped tubes (3) are open material storage chambers (4). The upper side wall of the material storage chamber (4) is provided with a hopper (6), and the lower side wall of the material storage chamber (4) is evenly distributed with several leakage holes (5). A swing rod (7) is rotatably installed at the center of the two C-shaped tubes (3). Both ends of the swing rod (7) are provided with arc-shaped double-headed hammers (8). The swing rod (7) is driven by the drive structure (9) to swing back and forth.
2. The winged fruit processing apparatus according to claim 1, characterized in that, The wrap angle of the two C-shaped tubes (3) on the same side is smaller than the wrap angle of the double-headed tamping hammer (8).
3. The winged fruit processing apparatus according to claim 2, characterized in that, The double-headed tamping hammer (8) is divided into a hammer head (801) that cooperates with the material feeding chamber (4) and a hammer handle (802) that can be separated into multiple sections.
4. The winged fruit processing apparatus according to claim 1, characterized in that, The C-shaped tube (3) is equipped with supports (2) at both ends and in the middle.
5. The winged fruit processing apparatus according to claim 4, characterized in that, The drive structure (9) includes a support and a wheel (904) that rotates coaxially with the rocker arm (7). Cranks (901) are symmetrically mounted on the support. The ends of the two cranks (901) are connected to a rocker arm (902) that rotates together. The ends of the rocker arm (902) are connected to a horizontally sliding drive rod (903). The end of the drive rod (903) is provided with a through straight slot (906). The side wall of the wheel (904) is provided with a plug (905) that is inserted into the straight slot (906).
6. The winged fruit processing apparatus according to claim 1, characterized in that, It also includes a spring support (1) for mounting the C-shaped tube (3).
7. The winged fruit processing apparatus according to claim 6, characterized in that, The C-shaped tube (3) is located on a mesh (10) with a cover hole (5).