Automatic cutting device for ceramic roller

Abstract

The utility model discloses an automatic cutting device for a ceramic roller, and relates to the technical field of ceramic roller processing. A to-be-cut material is fixed on the fixing assembly; the first feeding assembly is used for conveying the fixing assembly to the workbench in the first direction; the cutting assembly is fixed to the side, away from the first feeding assembly in the second direction, of the workbench. Wherein the second direction and the first direction are arranged at an angle on the horizontal plane; the cutting driving assembly is fixed to the workbench; the cutting adjusting assembly is connected with the cutting driving assembly; the first feeding assembly conveys the fixing assembly to the cutting adjusting assembly, and the cutting adjusting assembly is used for adjusting the position and the height position of the fixing assembly in the first direction. The cutting adjusting assembly is driven by the cutting driving assembly to move on the workbench in the second direction, and the fixing assembly is conveyed to the cutting assembly to be cut; and the second feeding assembly is in butt joint with the workbench, and the second feeding assembly is used for sending out the cut materials.

Description

Technical Field

[0001] This utility model relates to the field of ceramic roller processing technology, and in particular to an automatic ceramic roller cutting device. Background Technology

[0002] Ceramic rollers are a special type of refractory kiln furniture that supports and conveys ceramic bricks and other products in roller kilns and drying kilns. They are the core component of roller kilns and have a significant impact on energy saving, product firing cycle, and automated operation. They are widely used in fields such as building ceramics, daily-use ceramics, electronic ceramics, magnetic materials, and glass heat treatment.

[0003] Currently, ceramic roller sintering mainly employs pit kiln hoisting sintering. Due to the effect of gravity, the sintered ceramic rollers often exhibit defects such as cracking and deformation at both ends, requiring subsequent cutting during processing. Furthermore, the widths of the roller kilns and drying kilns used by different manufacturers vary, resulting in differences in the length of the finished ceramic rollers. Therefore, a ceramic roller cutting machine is needed after sintering to cut the ceramic rollers to the correct length according to the specific width of the roller kiln and drying kiln.

[0004] Secondly, the ceramic roller cutting area is noisy, and the high-speed rotation of the cutting wheel poses a risk of hand injuries to workers. Furthermore, the water used to cool the cutting wheel flows directly into the wastewater pool, failing to fully utilize and conserve water resources. Manual cutting of ceramic rollers poses health risks to operators and is characterized by high labor intensity, low efficiency, and high production costs. While automatic ceramic roller cutting machines can improve the working environment, reduce labor intensity, and increase efficiency, their complex structure also leads to high production costs. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides an automatic ceramic roller cutting device. Through the coordinated operation of a first feeding component, a cutting adjustment component, a cutting drive component, a cutting component, and a second feeding component, the device automates the cutting of ceramic rollers, reducing manual operation and improving production efficiency.

[0006] To solve the above-mentioned technical problems, this utility model provides an automatic ceramic roller cutting device, comprising: a worktable; a fixing component on which the material to be cut is fixed; a first feeding component for conveying the fixing component to the worktable along a first direction; a cutting component fixed to the worktable on a side away from the first feeding component along a second direction; wherein the second direction is perpendicular to the first direction on a horizontal plane; a cutting drive component fixed to the worktable; and a cutting adjustment component connected to the cutting drive component; the first feeding component transmits the fixing component to the cutting adjustment component, the cutting adjustment component being used to adjust the position and height of the fixing component in the first direction; the cutting drive component drives the cutting adjustment component to move along the second direction on the worktable, conveying the fixing component on the cutting adjustment component to the cutting component for cutting; and a second feeding component docking with the worktable, the second feeding component being used to deliver the cut material.

[0007] As an improvement to the above solution, the fixing component includes: a tray with multiple placement slots at its upper end, into which the material to be cut is placed; a support member including a side plate and a top plate, one end of the side plate being connected to any end of the placement slot, and the top plate being connected to the other end of the side plate and located above the placement slot; an adjustment unit for adjusting the position of the material in the placement slot, the adjustment unit including an adjustment bolt and an adjustment plate, the threaded portion of the adjustment bolt passing through the side plate and connected to the adjustment plate, the adjustment plate abutting against the material in the placement slot; and a pressing member fixed to the top plate, the power output end of the pressing member facing the placement slot, the pressing member pressing the material in the placement slot.

[0008] As an improvement to the above solution, the cutting drive assembly includes: at least one slide groove fixed to the upper surface of the worktable along a second direction; a sliding block slidably connected to the slide groove, and the cutting adjustment assembly fixed to the sliding block; a first drive motor fixed to the worktable, with a first gear connected to the power output end of the first drive motor; a first transmission shaft rotatably disposed on the worktable, with a second gear meshing with the first gear in the middle of the first transmission shaft, and third gears fixed at both ends of the first transmission shaft; a transmission rack meshing with the third gear, and the transmission rack fixedly connected to the cutting adjustment assembly; the first drive motor drives the first transmission shaft to rotate, thereby driving the transmission rack to slide, and driving the cutting adjustment assembly to slide on the slide groove; a first sensing unit disposed in the slide groove, the first sensing unit being used to sense the sliding position of the sliding block.

[0009] As an improvement to the above solution, the cutting drive assembly includes: a conveying unit fixed on the sliding block, the conveying unit being fixedly connected to the transmission rack; the conveying unit being used to adjust the position of the fixing assembly in a first direction; the conveying unit being able to move under the drive of the cutting drive assembly to dock with the first feeding assembly or the second feeding assembly; and a lifting unit fixed on the sliding block and located below the conveying unit, the power output end of the lifting unit being able to extend above the conveying unit.

[0010] As an improvement to the above solution, the conveying unit includes: a first roller conveyor fixed to the sliding block along a first direction; the first roller conveyor includes a first mounting frame and a plurality of first conveying rollers; the middle part of the first mounting frame is connected to the sliding block; both ends of the first mounting frame are respectively connected to the transmission rack; both ends of the first conveying rollers are respectively rotatably connected to the inner wall of the first mounting frame through first bearings; a first driving member is respectively connected to each of the first conveying rollers, and the first driving member is used to drive the first conveying rollers to rotate; a first sensing member is fixed to the first mounting frame, and the first sensing member is used to sense the position of the fixed component on the first roller conveyor.

[0011] As an improvement to the above solution, the lifting unit includes: a lifting cylinder fixed to the sliding block; a lifting plate connected to the power output end of the lifting cylinder; and a connecting pin fixed to the lifting plate, wherein the fixing component is provided with a connecting hole that mates with the connecting pin.

[0012] As an improvement to the above solution, the cutting assembly includes: a grinding wheel rotatably connected to the worktable via a grinding wheel shaft; a mounting base fixed to the worktable; a second drive motor fixed to the mounting base, the power output end of the second drive motor being connected to the grinding wheel shaft via a conveyor belt pulley, and the second drive motor driving the grinding wheel to rotate; and a water cooling unit fixed to the worktable, the water cooling assembly being used to supply water for the grinding wheel cutting.

[0013] As an improvement to the above solution, the water-cooling unit includes: a water tank fixed to the workbench, the water tank containing water; a chiller disposed inside the water tank, the chiller being used to cool the water; a water pump disposed inside the water tank, the power output end of the water pump extending to the outside of the water tank; and a water pipe, one end of which is connected to the power output end of the water pump, the other end of which extends above the grinding wheel.

[0014] As an improvement to the above solution, the cutting assembly also includes a waste recycling box, which is located below the grinding wheel and above the water tank; the bottom plate of the waste recycling box is provided with a drain outlet, and the water in the waste recycling box flows into the water tank through the drain outlet for recycling.

[0015] As an improvement to the above solution, the first feeding assembly includes: a second mounting frame, which is connected to the worktable along a first direction; a plurality of second conveying rollers, each end of which is rotatably connected to the inner wall of the second mounting frame via bearings; a second driving member, which is connected to each of the second conveying rollers respectively, and the second driving member is used to drive the second conveying rollers to rotate so as to convey the fixed assembly; and a second sensing member, which is fixed to the second mounting frame and is used to sense the position of the fixed assembly on the second conveying rollers.

[0016] The beneficial effects of implementing this utility model are as follows:

[0017] This utility model discloses an automatic ceramic roller cutting device. A fixing component locks the material to be processed, and a first feeding component conveys the fixing component to a cutting adjustment component. After the cutting adjustment component adjusts the position of the fixing component, a cutting drive component moves the cutting adjustment component along a second direction on the worktable, conveying the fixing component on the cutting adjustment component to a cutting component for cutting. The cut fixing component is then sent out by the second feeding component. This device enables automated cutting of ceramic rollers, reducing the labor intensity of technicians, improving their working environment, increasing work efficiency, and lowering production costs for enterprises. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of an automatic ceramic roller cutting device in this embodiment;

[0019] Figure 2 This is a schematic diagram of the structure of the fixing component of an automatic ceramic roller cutting device in this embodiment;

[0020] Figure 3 This is a partial structural schematic diagram of the fixing component of an automatic ceramic roller cutting device in this embodiment;

[0021] Figure 4 This is one of the partial structural schematic diagrams of an automatic ceramic roller cutting device in this embodiment;

[0022] Figure 5 This is the second schematic diagram of the structure of an automatic ceramic roller cutting device in this embodiment;

[0023] Figure 6 This is a schematic diagram of the conveying unit of an automatic ceramic roller cutting device in this embodiment;

[0024] Figure 7 This is a side view of the conveying component of an automatic ceramic roller cutting device in this embodiment;

[0025] Figure 8 This is a transmission schematic diagram of the first driving component of an automatic ceramic roller cutting device in this embodiment;

[0026] Figure 9 This is a schematic diagram of the lifting unit of an automatic ceramic roller cutting device in this embodiment;

[0027] Figure 10 This is a schematic diagram of the cutting component of an automatic ceramic roller cutting device in this embodiment;

[0028] Figure 11 This is a partial structural diagram of the cutting component of an automatic ceramic roller cutting device in this embodiment, omitting the waste recycling box;

[0029] Figure 12 This is a schematic diagram of the waste recycling box of an automatic ceramic roller cutting device in this embodiment;

[0030] Figure 13 This is a schematic diagram of the structure of the first feeding component of an automatic ceramic roller cutting device in this embodiment.

[0031] The annotations in the attached figures are explained as follows:

[0032] 100. Workbench; 110. Lifting adjustment bolt; 120. Adjusting nut; 130. Support platform; 200. Fixing assembly; 210. Tray; 211. Placement slot; 212. Connecting hole; 221. Side plate; 222. Top plate; 231. Adjusting bolt; 232. Adjusting plate; 240. Pressing component; 300. First feeding assembly; 310. Second mounting frame; 320. Second conveyor roller; 330. Second drive component; 340. Second sensing component; 400. Second feeding assembly; 500. Cutting adjustment assembly; 510. Conveying unit; 511. First mounting frame; 512. First conveyor roller; 5121. First transmission sprocket; 513. First bearing; 514. First drive component; 5141. First chain drive belt; 5142. Third drive motor; 515. First sensing component; 520. Lifting unit; 521. 522. Lifting cylinder; 523. Lifting plate; 524. Connecting pin; 5231. Diamond pin; 5232. Cylindrical pin; 600. Cutting drive assembly; 610. Slide groove; 620. Sliding block; 621. Auxiliary pulley; 630. First drive motor; 631. First gear; 640. First transmission shaft; 641. Second gear; 642. Third gear; 643. Bearing housing; 650. Transmission rack; 661. 761. First inductive switch; 762. Second inductive switch; 700. Cutting assembly; 710. Grinding wheel; 711. Grinding wheel shaft; 720. Mounting base; 730. Second drive motor; 731. Coupling; 740. Conveyor pulley; 750. Water tank; 751. Refrigeration unit; 752. Water pump; 753. Water pipe; 760. Waste recycling box; 761. Drain outlet; 800. Controller; 900. Ceramic roller. Detailed Implementation

[0033] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.

[0034] See Figure 1 , Figure 1This is a schematic diagram of an automatic ceramic roller cutting device in this embodiment. As shown in the figure, the device is used to cut ceramic rollers. The automatic cutting device includes: a worktable 100; a fixing component 200 on which the material to be cut is fixed; a first feeding component 300 for conveying the fixing component 200 to the worktable 100 along a first direction; a cutting component 700 fixed to the worktable 100 on a side away from the first feeding component 300 along a second direction; wherein the second direction is angled to the first direction on a horizontal plane; and a cutting drive component 600 fixed to the worktable 100. An adjustment component 500 is connected to the cutting drive component 600; the first feeding component 300 transmits the fixing component 200 to the cutting adjustment component 500, which is used to adjust the position and height of the fixing component 200 in a first direction; the cutting drive component 600 drives the cutting adjustment component 500 to move along the second direction on the worktable 100, and the fixing component 200 on the cutting adjustment component is transported to the cutting component 700 for cutting; the second feeding component 400 is connected to the worktable 100 and is used to feed out the cut material. The material to be processed is locked by the fixing component 200, and then the fixing device is conveyed to the cutting adjustment component 500 by the first feeding component 300. After the position of the fixing device is adjusted by the cutting adjustment component 500, the cutting drive component 600 drives the cutting adjustment component 500 to move on the worktable 100 in the second direction, and the fixing component 200 on the cutting adjustment component 600 is conveyed to the cutting component 700 for cutting. The cut fixing device is sent out by the second feeding component 400. This can realize the automated cutting of ceramic roller 900, reduce the labor intensity of technicians, improve the working environment of technicians, improve work efficiency, and reduce the production cost of enterprises.

[0035] See Figure 2 , Figure 2 This is a schematic diagram of the structure of the fixing component 200 of an automatic ceramic roller cutting device in this embodiment.

[0036] Furthermore, in this embodiment, the fixing component 200 includes: a tray 210 with multiple placement slots 211 at its upper end, in which the ceramic roller 900 to be cut is placed; a support member including a side plate 221 and a top plate 222, one end of the side plate 221 being connected to any end of the placement slot 211, and the top plate 222 being connected to the other end of the side plate 221 and located above the placement slot 211; an adjustment unit for adjusting the position of the material in the placement slot 211, the adjustment unit including an adjustment bolt 231 and an adjustment plate 232, the threaded portion of the adjustment bolt 231 passing through the side plate 221 and connected to the adjustment plate 232, and the adjustment plate 232 abutting against the material in the placement slot 211; and a pressing member 240 fixed to the top plate 222, the power output end of the pressing member 240 facing the placement slot 211, which presses the material in the placement slot 211. By setting an adjustment unit, the ceramic rollers 900 on the tray 210 are aligned at the non-cutting end, and the length of the ceramic rollers 900 on the tray 210 remains consistent after cutting.

[0037] Preferably, the placement groove 211 is a V-shaped groove; the V-shaped groove can provide accurate, stable and reliable positioning when placing tubular objects, ensuring that they do not loosen after being pressed by the pressing member 240, and ensuring the accuracy of cutting.

[0038] Preferably, the pressing component 240 is a cylinder, which extends and retracts to press and release the ceramic roller 900, making it quick and convenient to use. In other embodiments, the pressing component 240 may also be a hydraulic cylinder or a drive motor.

[0039] See Figure 3 , Figure 3 This is a partial structural schematic diagram of the fixing component 200 of an automatic ceramic roller cutting device in this embodiment.

[0040] Preferably, the bottom of the tray 210 is hollow, and the bottom of the tray 210 is provided with a connection hole 212 that cooperates with the lifting unit 520.

[0041] See Figure 4 and Figure 5 , Figure 4 This is one of the partial structural schematic diagrams of an automatic ceramic roller cutting device in this embodiment; Figure 5 This is the second schematic diagram of the structure of an automatic ceramic roller cutting device in this embodiment;

[0042] Furthermore, in this embodiment, the cutting drive assembly 600 includes: at least one slide groove 610 fixed to the upper surface of the worktable 100 along a second direction; a sliding block 620 slidably connected to the slide groove 610, and the cutting adjustment assembly 500 fixed to the sliding block 620; a first drive motor 630 fixed to the worktable 100, the power output end of the first drive motor 630 being connected to a first gear 631; and a first transmission shaft 640 rotatably disposed on the worktable 100, the middle of the first transmission shaft 640 being provided with a connection to the first gear 631. A second gear 641 meshes with the first drive shaft 640, and a third gear 642 is fixed at both ends of the first drive shaft 640; a drive rack 650 meshes with the third gear 642 and is fixedly connected to the cutting adjustment assembly 500; the first drive motor 630 drives the first drive shaft 640 to rotate, which in turn drives the drive rack 650 to slide, thereby driving the cutting adjustment assembly 500 to slide on the slide groove 610; a first sensing unit is disposed in the slide groove 610 and is used to sense the sliding position of the sliding block 620.

[0043] Preferably, two slide grooves 610 and two sliding blocks 620 are provided to improve the stability of power transmission; two transmission racks 650 are also provided, which are respectively connected to the first mounting bracket 511. Specifically, the slide groove 610 is a dovetail slide groove 610. The trapezoidal structure of the dovetail slide groove 610 can automatically eliminate gaps through the tight fit of the inclined surfaces on both sides, ensuring that the sliding parts move accurately in a single direction, which is suitable for scenarios requiring high repeatability positioning accuracy; at the same time, the contact design of the inclined surfaces inside the dovetail groove can decompose the lateral load into vertical and horizontal components, reduce the offset during sliding, improve the overall rigidity of the slide groove 610, and ensure the stability of the cutting process.

[0044] Preferably, the workbench 100 is provided with bearing seats 643 on both sides, and the two ends of the first transmission shaft 640 are rotatably connected to the two bearing seats 643 respectively.

[0045] Preferably, the first sensing unit includes a first sensing switch 661 and a second sensing switch 662 disposed within the slide 610. The first sensing switch 661 is disposed within the slide 610 on the side near the first feeding assembly 300; the second sensing switch 662 is disposed within the slide 610 on the side near the cutting assembly 700. When the sliding block 620 abuts against the first sensing switch 661, the first roller conveyor engages with the first feeding assembly 300. When the sliding block 620 abuts against the second sensing switch 662, the cutting is completed, and the first roller conveyor engages with the second feeding assembly 400.

[0046] Preferably, an auxiliary pulley 621 is connected to the sliding block 620. The auxiliary pulley 621 is slidably connected to the outer wall of the slide groove 610, thereby improving the stability of sliding. Each sliding block 620 is provided with two auxiliary pulleys 621, and the two auxiliary pulleys 621 are slidably connected to the two outer walls of the slide groove 610 respectively.

[0047] See Figure 4 Furthermore, in this embodiment, the cutting drive assembly 600 includes: a conveying unit 510 fixed to the sliding block 620, the conveying unit 510 being fixedly connected to the transmission rack 650; the conveying unit 510 being used to adjust the position of the fixing assembly 200 in a first direction; the conveying unit 510 being able to move under the drive of the cutting drive assembly 600 to dock with the first feeding assembly 300 or the second feeding assembly 400; and a lifting unit 520 fixed to the sliding block 620 and located below the conveying unit 510, the power output end of the lifting unit 520 being able to extend above the conveying unit 510.

[0048] See Figure 4 , Figure 6 and Figure 7 , Figure 6 This is a schematic diagram of the structure of the conveying unit 510 of an automatic ceramic roller cutting device in this embodiment; Figure 7 This is a side view of the conveying component of an automatic ceramic roller cutting device in this embodiment.

[0049] Furthermore, in this embodiment, the conveying unit 510 includes: a first roller conveyor fixed to the sliding block 620 along a first direction; the first roller conveyor includes a first mounting frame 511 and a plurality of first conveying rollers 512; the middle part of the first mounting frame 511 is connected to the sliding block 620; both ends of the first mounting frame 511 are respectively connected to the transmission rack 650; both ends of the first conveying rollers 512 are respectively rotatably connected to the inner wall of the first mounting frame 511 through a first bearing 513; a first driving member 514 is respectively connected to each of the first conveying rollers, and the first driving member 514 is used to drive the first conveying rollers to rotate; a first sensing member 515 is fixed to the first mounting frame 511, and the first sensing member 515 is used to sense the position of the fixed component 200 on the first roller conveyor.

[0050] See Figure 8 , Figure 8 This is a schematic diagram of the transmission of the first driving component of an automatic ceramic roller cutting device in this embodiment.

[0051] Preferably, the first end of the first conveyor roller 512 extends to the outside of the first mounting frame 511 and is connected to the first transmission sprocket 5121; the first driving member 514 includes a first chain drive belt 5141 and a third drive motor 5142, the chain on the first chain drive belt 5141 meshes with the first transmission chain on each of the first conveyor rollers, and the third drive motor 5142 is connected to any one of the sprockets of the second conveyor belt; the first chain drive belt 5141 is driven by the third drive motor 5142 to drive each of the first conveyor rollers to rotate.

[0052] Preferably, the first sensing element 515 is a first photoelectric switch disposed on the upper end of the first mounting frame 511; the first photoelectric switch is used to sense the position of the fixed component 200 on the first roller conveyor.

[0053] Preferably, within the first roller conveyor, there is a gap between the two pairs of the first conveyor rollers 512, allowing the lifting unit 520 to extend upwards.

[0054] See Figure 5 and Figure 9 , Figure 9 This is a schematic diagram of the lifting unit 520 of an automatic ceramic roller cutting device in this embodiment;

[0055] Furthermore, in this embodiment, the lifting unit 520 includes: a lifting cylinder 521 fixed to the sliding block 620; a lifting plate 522 connected to the power output end of the lifting cylinder 521; and a connecting pin 523 fixed to the lifting plate 522. The fixing component 200 is provided with a connecting hole 212 that cooperates with the connecting pin 523.

[0056] See Figure 3 and Figure 9 Preferably, there are two lifting cylinders 521, which are respectively fixed on two sliding blocks 620; the connecting pin 523 on one lifting cylinder 521 is a rhomboid pin 5231, and the connecting pin 523 on the other cylinder is a cylindrical pin 5232; the connecting hole 212 at the bottom of the tray 210 is a cylindrical hole and a rhomboid hole; when lifting, the cylindrical pin 5232 and the rhomboid pin 5231 are respectively inserted into the corresponding connecting hole 212, and the lifting plate 522 is in contact with the bottom of the tray 210 to realize the "one side and two pins" positioning method, that is, the lifting plate 522 completes the axial positioning, restricting two rotations and one movement, for a total of three degrees of freedom; the cylindrical pin 5232 restricts two degrees of freedom of movement; the rhomboid pin 5231 restricts one degree of freedom of rotation, thus constraining the six degrees of freedom of the tray 210, preventing shaking during lifting, and improving the stability of the operation.

[0057] See Figure 10 and Figure 11 , Figure 10 This is a schematic diagram of the cutting component of an automatic ceramic roller cutting device in this embodiment; Figure 11 This is a partial structural diagram of the cutting component of an automatic ceramic roller cutting device in this embodiment, omitting the waste recycling box.

[0058] Furthermore, in this embodiment, the cutting assembly 700 includes: a grinding wheel 710, rotatably connected to the worktable 100 via a grinding wheel shaft 711; a mounting base 720, fixed to the worktable 100; a second drive motor 730, fixed to the mounting base 720, the power output end of the second drive motor 730 being connected to the grinding wheel shaft 711 via a conveyor pulley 740, driving the grinding wheel 710 to rotate; and a water cooling unit, fixed to the worktable 100. The water cooling assembly is used to supply water to the grinding wheel 710 during cutting. During cutting, water is pumped out of the water tank 750 by the water pump 752 and sprayed onto the ceramic roller 900 being cut through the water pipe 753 to prevent the ceramic roller 900 from overheating and being damaged during cutting.

[0059] Preferably, the second drive motor 730 is connected to the small pulley of the conveyor belt pulley 740 via a coupling 731, and the belt pulley of the conveyor belt pulley 740 is connected to the grinding wheel shaft 711. By setting the conveyor belt pulley 740 to reduce the rotational speed of the grinding wheel 710, the rotational speed of the grinding wheel 710 can be adjusted more precisely.

[0060] Furthermore, in this embodiment, the water-cooling unit includes: a water tank 750 fixed to the workbench 100, the water tank 750 containing water; a chiller 751 disposed inside the water tank 750, the chiller 751 being used to cool the water; a water pump 752 disposed inside the water tank 750, the power output end of the water pump 752 extending to the outside of the water tank 750; and a water pipe 753, one end of which is connected to the power output end of the water pump 752, the other end of which extends above the grinding wheel 710.

[0061] See Figure 10 and Figure 12 , Figure 12 This is a schematic diagram of the waste recycling box of an automatic ceramic roller cutting device in this embodiment.

[0062] Furthermore, in this embodiment, the cutting assembly 700 also includes a waste recycling box 760, which is disposed below the grinding wheel 710 and above the water tank 750; the bottom plate of the waste recycling box 760 is provided with a drain outlet 761, and the water in the waste recycling box 760 flows into the water tank 750 through the drain outlet 761 for recycling; thereby improving water utilization.

[0063] See Figure 13 , Figure 13 This is a schematic diagram of the structure of the first feeding component of an automatic ceramic roller cutting device in this embodiment;

[0064] Furthermore, in this embodiment, the first feeding assembly 300 includes: a second mounting frame 310, which is connected to the worktable 100 along a first direction; a plurality of second conveying rollers 320, whose two ends are rotatably connected to the inner wall of the second mounting frame 310 via bearings; a second driving member 330, which is connected to each of the second conveying rollers, and the second driving member 330 is used to drive the second conveying rollers to rotate in order to convey the fixed assembly 200; and a second sensing member 340, which is fixed to the second mounting frame 310, and the second sensing member 340 is used to sense the position of the fixed assembly 200 on the second conveying roller 320.

[0065] Preferably, the transmission method between the second drive member 330 and the second conveying roller is the same as that between the first drive member 514 and the first conveying roller 512.

[0066] Preferably, the second sensing element 340 is a second photoelectric switch disposed on the upper end of the second mounting frame; the second photoelectric switch is used to sense the position of the fixed component 200 on the second roller conveyor.

[0067] See Figure 1 In this embodiment, the second feeding component 400 is arranged side by side with the first feeding component 300. The structure of the second feeding component 400 is the same as that of the first feeding component 300, but the direction is opposite to that of the first feeding component 300.

[0068] See Figure 4 Furthermore, in this embodiment, a lifting adjustment bolt 110 is connected to the bottom of the workbench 100. The lifting adjustment bolt 110 is connected to the workbench 100 through an adjusting nut 120. The adjusting nut 120 controls the fixed position of the lifting adjustment bolt 110 and the workbench 100 to adjust the height of the workbench 100.

[0069] See Figure 4 Furthermore, in this embodiment, support platforms 130 are fixed on both sides of the workbench 100, and the support platforms 130 are L-shaped; the bearing seat 643 is fixed on the support platform 130.

[0070] See Figure 5Furthermore, in this embodiment, the automatic cutting device also includes a controller 800, which is connected to the first feeding component 300, the cutting adjustment component 500, the cutting drive component 600, the cutting component 700, and the second feeding component 400 respectively. The controller 800 controls the first feeding component 300, the cutting adjustment component 500, the cutting drive component 600, the cutting component 700, and the second feeding component 400 to cooperate and complete the automatic cutting of the ceramic roller 900.

[0071] As can be seen from the above, in this utility model, the material to be processed is locked by the fixing component 200, and then the fixing device is conveyed to the cutting adjustment component 500 by the first feeding component 300. After the position of the fixing device is adjusted by the cutting adjustment component 500, the cutting drive component 600 drives the cutting adjustment component 500 to move along the second direction on the worktable 100, and the fixing component 200 on the cutting adjustment component is conveyed to the cutting component 700 for cutting. The cut fixing device is sent out by the second feeding component 400. This can realize the automated cutting of ceramic roller 900, reduce the labor intensity of technicians, improve the working environment of technicians, improve work efficiency, and reduce the production cost of enterprises.

[0072] This embodiment provides a cutting method using an automatic cutting device in a second aspect, including the following steps:

[0073] S1. Place the ceramic roller 900 to be cut into the placement groove 211 of the tray 210. After the non-cutting end of the ceramic roller 900 is aligned by driving the adjusting plate 232 through the adjusting bolt 231, it is pressed by the pressing member 240.

[0074] S2. Start the second drive motor 730 to put the grinding wheel 710 into working condition. The water pump 752 draws out the cooling water from the water tank 750 and sprays it onto the grinding wheel 710.

[0075] S3. After the second sensor 340 confirms that there is no feeding record or that the material has been discharged, the fixing component 200 is placed on the first feeding component 300.

[0076] S4. The cutting drive assembly 600 controls the sliding block 620 to slide to abut against the first inductive switch 661. At this time, the conveying unit 510 docks with the first feeding assembly 300, and the fixing assembly 200 is conveyed to the conveying assembly and continues to move on the conveying unit 510 until the first sensing element 515 senses that the fixing assembly 200 has reached the specified position.

[0077] S5, the lifting unit 520 lifts the fixing component 200 to the designated position, and the cutting drive component 600 controls the sliding block 620 to slide to abut against the second inductive switch 662. During this process, the ceramic roller 900 on the fixing component 200 is cut by the grinding wheel 710.

[0078] S6. After the cutting is completed, the lifting unit 520 descends and places the fixing component 200 on the conveying unit 510. The third drive motor 5142 on the conveying unit 510 reverses and conveys the fixing component 200 to the second feeding component 400. Then, the fixing component 200 is sent out through the second feeding component 400 to complete the cutting.

[0079] As can be seen from the above, in this utility model, the ceramic roller 900 is automatically cut by the coordinated cooperation between the first feeding component 300, the cutting adjustment component 500, the cutting drive component 600, the cutting component 700, and the second feeding component 400, thereby reducing manual operation and improving production efficiency.

[0080] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications are also considered to be within the protection scope of this utility model.

Claims

1. An automatic ceramic roller cutting device, characterized in that, include: Workbench; A fixing component, on which the material to be cut is fixed; A first feeding assembly is used to transport the fixed assembly to the worktable along a first direction; A cutting assembly is fixed to the worktable on the side away from the first feeding assembly along a second direction; wherein the second direction is perpendicular to the first direction on a horizontal plane; A cutting drive assembly is fixed to the worktable; A cutting adjustment component is connected to the cutting drive component; the first feeding component transmits the fixing component to the cutting adjustment component, and the cutting adjustment component is used to adjust the position and height of the fixing component in a first direction; the cutting drive component drives the cutting adjustment component to move on the worktable along a second direction, and the fixing component on the cutting adjustment component is transported to the cutting component for cutting; The second feeding component is connected to the worktable and is used to feed out the cut material.

2. The automatic ceramic roller cutting device according to claim 1, characterized in that, The fixing component includes: The tray has multiple placement slots at the top, and the material to be cut is placed in the placement slots; The support includes a side plate and a top plate, one end of the side plate being connected to either end of the placement groove, and the top plate being connected to the other end of the side plate and located above the placement groove; An adjustment unit is used to adjust the position of the material in the placement trough. The adjustment unit includes an adjustment bolt and an adjustment plate. The threaded part of the adjustment bolt passes through the side plate and is connected to the adjustment plate. The adjustment plate abuts against the material in the placement trough. A pressing component is fixed to the top plate, with its power output end facing the placement groove. The pressing component presses the material in the placement groove.

3. The automatic ceramic roller cutting device according to claim 1, characterized in that, The cutting drive component includes: At least one slide is fixed to the upper surface of the worktable along a second direction; A sliding block is slidably connected to the slide groove, and the cutting adjustment component is fixed to the sliding block; A first drive motor is fixed to the worktable, and a first gear is connected to the power output end of the first drive motor. A first drive shaft is rotatably mounted on the worktable. A second gear that meshes with the first gear is provided in the middle of the first drive shaft. Third gears are fixed at both ends of the first drive shaft. A transmission rack meshes with the third gear, and the transmission rack is fixedly connected to the cutting adjustment assembly; the first drive motor drives the first transmission shaft to rotate, which in turn drives the transmission rack to slide, thereby driving the cutting adjustment assembly to slide on the slide groove; A first sensing unit is disposed within the slide groove, and the first sensing unit is used to sense the sliding position of the sliding block.

4. The automatic ceramic roller cutting device according to claim 3, characterized in that, The cutting drive component includes: A conveying unit is fixed on the sliding block and is fixedly connected to the transmission rack; the conveying unit is used to adjust the position of the fixing component in a first direction; the conveying unit can be moved under the drive of the cutting drive component to dock with the first feeding component or the second feeding component; The lifting unit is fixed to the sliding block and located below the conveying unit. The power output end of the lifting unit can extend above the conveying unit.

5. The automatic ceramic roller cutting device according to claim 4, characterized in that, The transmission unit includes: A first roller conveyor is fixed to the sliding block along a first direction; the first roller conveyor includes a first mounting frame and a plurality of first conveying rollers; the middle part of the first mounting frame is connected to the sliding block; both ends of the first mounting frame are respectively connected to the transmission rack; both ends of the first conveying rollers are respectively rotatably connected to the inner wall of the first mounting frame through first bearings. A first driving member is connected to each of the first conveying rollers respectively, and the first driving member is used to drive the first conveying rollers to rotate. A first sensing element is fixed to the first mounting frame, and the first sensing element is used to sense the position of the fixed component on the first roller conveyor.

6. The automatic ceramic roller cutting device according to claim 4, characterized in that, The lifting unit includes: The lifting cylinder is fixed to the sliding block; The lifting plate is connected to the power output end of the lifting cylinder; A connecting pin is fixed to the lifting plate, and the fixing component is provided with a connecting hole that mates with the connecting pin.

7. The automatic ceramic roller cutting device according to claim 1, characterized in that, The cutting assembly includes: The grinding wheel is rotatably connected to the worktable via its shaft. Mounting base, fixed to the workbench; The second drive motor is fixed to the mounting base. The power output end of the second drive motor is connected to the grinding wheel shaft through a conveyor belt pulley, and the grinding wheel is driven to rotate by the second drive motor. A water-cooling unit is fixed to the workbench, and the water-cooling assembly is used to supply water for the grinding wheel cutting.

8. The automatic ceramic roller cutting device according to claim 7, characterized in that, The water-cooling unit includes: A water tank is fixed to the workbench, and the water tank contains water. A refrigeration unit is installed inside the water tank, and the refrigeration unit is used to cool the water; A water pump is installed inside the water tank, with the power output end of the water pump extending to the outside of the water tank; A water pipe, one end of which is connected to the power output end of the water pump, and the other end of which extends above the grinding wheel.

9. The automatic ceramic roller cutting device according to claim 8, characterized in that, The cutting assembly also includes a waste recycling box, which is located below the grinding wheel and above the water tank. The bottom plate of the waste recycling box is provided with a drain outlet, through which the water in the waste recycling box flows into the water tank for recycling.

10. The automatic ceramic roller cutting device according to claim 1, characterized in that, The first feeding component includes: The second mounting bracket is aligned with the workbench along the first direction; Multiple second conveyor rollers are rotatably connected at both ends to the inner wall of the second mounting frame via bearings; The second driving member is connected to each of the second conveying rollers respectively. The second driving member is used to drive the second conveying rollers to rotate so as to convey the fixed component. The second sensor is fixed to the second mounting bracket and is used to sense the position of the fixed component on the second conveyor roller.

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