Four-way synchronous slag removal equipment

Abstract

The utility model discloses four-direction synchronous deslagging equipment which comprises a base and a jig, two sides of the jig in the X direction and two sides of the jig in the Y direction are respectively provided with a deslagging mechanism, and an upper pressing mechanism and a jacking mechanism are respectively arranged above and at the lower end of the jig. The four cutting and deslagging mechanisms can synchronously cut and remove slag ladles on the four end faces of a product, the machining time of the slag ladles is greatly shortened, the deslagging efficiency is improved, vibration of the product in all directions in the deslagging process is counteracted or slowed down, the cutting and deslagging precision is improved, abrasion of a cutter is slowed down, and the service life of the product is prolonged. And the product can be pressed and fixed on the jig all the time in the cutting and deslagging process, the situation that the deslagging effect is affected or the product is scratched due to displacement of the product is avoided, the yield is ensured, and the application range of the jig is widened.

Description

Technical Field

[0001] This utility model relates to the field of slag removal fixture technology, and in particular to a four-way synchronous slag removal device. Background Technology

[0002] On plastic film or die-casting molds, slag pockets are often placed beside the cavity to prevent air holes, mold cavity residues, etc., from remaining on the product's appearance or functional surface. However, this also leaves slag pockets on the surface of the molded product. A slag removal process is typically arranged after molding. Currently, the slag removal process generally uses fixture positioning, cutting tools, or grinding to remove the slag pockets. However, usually only one surface at a time can be removed, resulting in low efficiency. Furthermore, most slag removal equipment is vertical, and the vibration generated during the process significantly affects the positioning accuracy of the fixture and the product on it. This leads to poor product surface finish, severe tool wear, and high slag removal costs. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a four-directional synchronous slag removal device. A cutting and slag removal mechanism is respectively set on both sides of the X-axis and both sides of the Y-axis of the fixture. This allows the four cutting and slag removal mechanisms to simultaneously cut and remove slag from the four end faces of the product, significantly shortening the processing time for removing slag, improving slag removal efficiency, offsetting or mitigating the vibration of the product in all directions during the slag removal process, improving cutting and slag removal accuracy, and reducing tool wear. Furthermore, it can keep the product firmly pressed onto the fixture throughout the cutting and slag removal process, preventing product displacement that could affect the slag removal effect or scratch the product, ensuring a high yield rate and expanding the applicability of the fixture.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A four-directional synchronous slag removal device includes a base and a fixture mounted on it and adapted to the product; the base has a horizontal cutting and slag removal mechanism on both sides of the fixture in the X and Y directions, wherein:

[0006] The upper end of the fixture is adapted to the bottom end and / or the inner wall of the bottom end of the product;

[0007] Each of the cutting and slag removal mechanisms includes a slide table mounted on the base and extending in the same direction as the X-direction or Y-direction sidewall of the product. A slide plate is slidably mounted on each slide table. Each slide plate is connected to a first drive device via a transmission device built into the slide table and can slide along the slide table under its drive. A second drive device is provided on each slide plate. Each second drive device is connected to a spindle and can drive its rotation. A cutting tool is clamped on each spindle. The cutting part of each cutting tool extends to the side of the product and can rotate under the drive of the spindle to cut the slag bag on one end face of the product in the X-direction or Y-direction.

[0008] As a further explanation of the above technical solution:

[0009] In the above technical solution, each of the first driving devices is a rotary motion driving device, and is connected to the slide plate through a reversing transmission mechanism built into the slide table.

[0010] In the above technical solution, each of the second driving devices is a rotary motion driving device, and the cutting tool is a planar cutting tool.

[0011] In the above technical solution, the fixture is also connected to a lifting mechanism. The lifting mechanism includes a top plate located at the lower end of the fixture and detachably fixed thereto. The top plate is mounted on the base and connected to a third driving device. The third driving device can drive the top plate to move the base along the Z direction.

[0012] In the above technical solution, the third driving device is a linear motion driving device.

[0013] In the above technical solution, the base is further provided with an upper pressing mechanism, which includes a pressure plate mounted on the base and located directly above the fixture. The lower end of the pressure plate is adapted to the top part or inner wall of the top part of the product. The pressure plate is connected to the fourth driving device and can move along the Z direction under its drive to press the product against the fixture.

[0014] In the above technical solution, the fourth driving device is a linear motion driving device.

[0015] In the above technical solution, the base is also provided with an industrial control center, which is equipped with a power button, an automatic start / stop button and several manual start / stop buttons. The industrial control center is electrically connected to each of the cutting and slag removal mechanisms, and the four manual start / stop buttons are each electrically connected to one of the cutting and slag removal mechanisms.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a horizontal cutting and slag removal mechanism on both sides of the X and Y directions of the fixture, four cutting and slag removal mechanisms can simultaneously cut and remove slag from the four end faces of the product, greatly shortening the processing time for slag removal and improving slag removal efficiency. Furthermore, due to the four-way synchronous action, the vibration of the product in all directions can be offset or reduced by driving the two pairs of cutters on both sides of the X and Y directions to move towards each other, improving the cutting and slag removal accuracy and reducing tool wear. By setting a movable top plate at the lower end of the fixture and a movable pressure plate at the top, the height of the product can be adjusted to ensure that the cutting and slag removal mechanism can accurately and completely cut the slag on the end face of the product, and the product is always pressed and fixed on the fixture during the cutting and slag removal process, avoiding product displacement that affects the slag removal effect or scratches the product, ensuring the yield rate and expanding the applicability of the fixture. Attached Figure Description

[0017] Figure 1 This is a top view of the structure of this embodiment;

[0018] Figure 2 This is a front view structural diagram of this embodiment.

[0019] In the diagram: 10, base; 20, fixture; 30, cutting and slag removal mechanism; 40, first drive device; 50, second drive device; 60, third drive device; 70, fourth drive device; 80, lifting mechanism; 90, pressing mechanism; 100, industrial control center; 110, product; 1, slide table; 2, slide plate; 3, cutting tool; 4, top plate; 5, pressure plate; 6, power button; 7, automatic start / stop button; 8, manual start / stop button. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings.

[0021] The embodiments described with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "several" or "more than" means two or more, unless otherwise explicitly specified. In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. In this application, unless otherwise expressly specified and limited, "above" or "below" a second feature can include direct contact between the first and second features, or it can include contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of a second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of a second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0022] like Figure 1-2 As shown, the four-way synchronous slag removal device includes a base 10 and a fixture 20 mounted on it and adapted to the product 110; a horizontal cutting and slag removal mechanism 30 is provided on both sides of the fixture 20 in the X and Y directions on the base 10, wherein:

[0023] The upper end of the fixture 20 is adapted to the bottom end and / or the inner wall of the bottom end of the product 110;

[0024] Each cutting and slag removal mechanism 30 includes a slide 1 mounted on a base 10 and extending in the same direction as the X-direction or Y-direction sidewall of the product 110. Each slide 1 is slidably mounted with a slide plate 2. Each slide plate 2 is connected to a first drive device 40 via a transmission device built into the slide 1 and can slide along the slide 1 under its drive. Each slide plate 2 is provided with a second drive device 50. Each second drive device 50 is connected to a main shaft and can drive its rotation. Each main shaft is clamped with a cutting tool 3. The cutting part of each cutting tool 3 extends to the side of the product 110 and can rotate under the drive of a main shaft to cut the slag bag on one end face of the product 110 in the X-direction or Y-direction.

[0025] During operation, the product 110 is first placed and fixed on the fixture 20. After completion, the second drive device 50 on the four cutting and slag removal mechanisms 30 on both sides of the fixture 20 in the X and Y directions drives a cutting tool 3 to rotate. At the same time, the four first drive devices 40 drive a sliding plate 2 to slide on a sliding table 1, so as to realize the four-way synchronous cutting of the slag bag on the four end faces of the product 110.

[0026] In this embodiment, each first drive device 40 is a rotary motion drive device and is connected to the slide plate 2 via a reversing transmission mechanism built into the slide table 1; each second drive device 50 is a rotary motion drive device and the cutter 3 is a planar cutter.

[0027] The slide table is currently the most accurate translation mechanism on the market. The transmission mechanism is generally built into its housing, and the lead screw and nut transmission pair is existing technology. Therefore, the specific structure of the slide table and lead screw and nut transmission pair will not be elaborated here. In application, appropriate planar cutting tools 3, such as various milling cutters, turning tools, and grinding discs, can be selected based on the specific conditions of the product 110 surface shape and size, the location, material, and size of the slag bag, and the shape and size of the cutting tools.

[0028] Furthermore, the fixture 20 is also connected to a lifting mechanism 80. The lifting mechanism 80 includes a top plate 4 located at the lower end of the fixture 20 and detachably fixed thereto. The top plate 4 is mounted on the base 10 and is connected to a third drive device 60. The third drive device 60 can drive the top plate 4 to move the base 10 along the Z direction. The third drive device 60 is a linear motion drive device.

[0029] In application, the height of the jig 10 can be adjusted via the lifting mechanism 80 to cooperate with the cutting and slag removal mechanism 30 to completely cut the slag bags at each end of the product 110. In this embodiment, the third drive device 60 is a linear cylinder.

[0030] Furthermore, the base 10 is also provided with an upper pressing mechanism 90, which includes a pressure plate 5 mounted on the base 10 and located directly above the fixture 20. The lower end of the pressure plate 5 is adapted to the top part or inner wall of the top part of the product 110. The pressure plate 5 is connected to the fourth driving device 70 and can move along the Z direction under its drive to press the product 110 against the fixture 20. The fourth driving device 70 is a linear motion driving device.

[0031] Understandably, the pressure plate 5 can further press the product 110 onto the fixture 20 during the cutting and slag removal process to prevent it from moving, ensuring the slag removal yield and preventing the fixture 20 from scratching the bottom surface or inner wall of the product 110.

[0032] In this embodiment, product 110 is a U-shaped metal block formed by die casting. The slides 1 on both sides of the Y direction extend in the X direction, and the slides 1 on both sides of the X direction extend in the Y direction. In order to avoid the product 110 sliding or being squeezed and deformed by the fixture due to the cutting force pushing the product 110, during operation, the first driving device 40 on both sides of the X direction drives a slide plate 2 to slide synchronously in the forward and reverse directions of the Y direction, so as to cut the burrs and slag on both sides and both ends of the product 110 in stages.

[0033] Furthermore, the base 10 is also equipped with an industrial control center 80. The industrial control center 80 is equipped with a power button 6, an automatic start / stop button 7 and several manual start / stop buttons 8. The industrial control center 80 is electrically connected to each cutting and slag removal mechanism 30, and the four manual start / stop buttons 8 are each electrically connected to one of the cutting and slag removal mechanisms 30.

[0034] During operation, the working and coordination parameters of each drive device can be set in advance through the industrial control center 100 so that other mechanisms can cooperate to achieve fully automatic production. The fully automatic production mode can be turned on or off through the automatic start / stop button 7, and the working status of each cutting and slag removal mechanism 30 can be adjusted through each manual start / stop button 8 so as to obtain its initial state, termination state and other parameters more intuitively and import them into the industrial control center 80 or make adaptive corrections.

[0035] This invention utilizes a horizontal cutting and slag removal mechanism 30 installed on both the X and Y sides of the fixture 20. This allows four cutting and slag removal mechanisms 30 to simultaneously cut and remove slag from the four end faces of the product 110, significantly shortening the processing time and improving slag removal efficiency. Furthermore, due to the four-way synchronous action, the opposing cutting tools on both the X and Y sides can be driven to move towards each other to offset or mitigate the vibrations of the product in each direction, improving cutting and slag removal accuracy and reducing tool wear. By providing a movable top plate 4 at the lower end of the fixture 20 and a movable pressure plate 5 above it, the height of the product 110 can be adjusted to ensure that the cutting and slag removal mechanism 30 can accurately and completely cut the slag from the end faces of the product 110. During the cutting and slag removal process, the product 110 is always pressed firmly onto the fixture 20, preventing displacement that could affect the slag removal effect or scratch the product 110, ensuring a high yield rate and expanding the applicability of the fixture.

[0036] The above does not limit the technical scope of this utility model. Any modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of this utility model shall still fall within the scope of the technical solution of this utility model.

Claims

1. A four-way synchronous slag removal device, comprising a base and a fixture mounted thereon and adapted to the product; characterized in that... The base is provided with a horizontal cutting and slag removal mechanism on both sides of the fixture in the X and Y directions, wherein: The upper end of the fixture is adapted to the bottom end and / or the inner wall of the bottom end of the product; Each of the cutting and slag removal mechanisms includes a slide table mounted on the base and extending in the same direction as the X-direction or Y-direction sidewall of the product. A slide plate is slidably mounted on each slide table. Each slide plate is connected to a first drive device via a transmission device built into the slide table and can slide along the slide table under its drive. A second drive device is provided on each slide plate. Each second drive device is connected to a spindle and can drive its rotation. A cutting tool is clamped on each spindle. The cutting part of each cutting tool extends to the side of the product and can rotate under the drive of the spindle to cut the slag bag on one end face of the product in the X-direction or Y-direction.

2. The four-way synchronous slag removal device according to claim 1, characterized in that, Each of the first drive devices is a rotary motion drive device and is connected to the slide plate via a reversing transmission mechanism built into the slide table.

3. The four-way synchronous slag removal device according to claim 1, characterized in that, Each of the second driving devices is a rotary motion driving device, and the cutting tool is a planar cutting tool.

4. The four-way synchronous slag removal device according to claim 1, characterized in that, The fixture is also connected to a lifting mechanism, which includes a top plate located at the lower end of the fixture and detachably fixed thereto. The top plate is mounted on the base and connected to a third driving device, which can drive the top plate to move the base along the Z direction.

5. The four-way synchronous slag removal device according to claim 4, characterized in that, The third driving device is a linear motion driving device.

6. The four-way synchronous slag removal device according to claim 1, characterized in that, The base is also provided with an upper pressing mechanism, which includes a pressure plate mounted on the base and positioned directly above the fixture. The lower end of the pressure plate is adapted to the top part or inner wall of the top part of the product. The pressure plate is connected to the fourth driving device and can move along the Z direction under its drive to press the product against the fixture.

7. The four-way synchronous slag removal device according to claim 6, characterized in that, The fourth driving device is a linear motion driving device.

8. The four-way synchronous slag removal device according to any one of claims 1-7, characterized in that, The base is also equipped with an industrial control center, which has a power button, an automatic start / stop button and several manual start / stop buttons. The industrial control center is electrically connected to each of the cutting and slag removal mechanisms, and the four manual start / stop buttons are each electrically connected to one of the cutting and slag removal mechanisms.

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