Noise reduction type high-speed reeling device

Abstract

The utility model relates to a reeling device, in particular to a noise reduction type high-speed reeling device. The noise reduction type high-speed yarn reeling device comprises a frame, a controller, a cabin door, sound insulation cotton, an electric push rod and the like, the whole structure is formed by the frame, the controller is installed on the lower portion of the front side of the frame, the cabin door is connected to the frame in a rotating mode, the cabin door shields a working area in the whole frame, the sound insulation cotton is attached to the inner layer of the cabin door, and the electric push rod is arranged on the inner layer of the cabin door. Electric push rods are obliquely installed on the left side and the right side in the frame. Through the combination of the closed sound insulation structure, the sound absorption material and the damping spring, mechanical noise is greatly reduced, meanwhile, yarn friction sound is eliminated through the ceramic yarn guide component, double protection of mechanical noise reduction and material noise reduction is achieved, the core pain point that a traditional yarn reeling machine is large in noise is overcome, and the noise reduction effect is good. And a quiet, stable and easy-to-maintain production solution is provided for the textile industry.

Description

Technical Field

[0001] This utility model relates to a yarn-spinning device, and more particularly to a noise-reducing high-speed yarn-spinning device. Background Technology

[0002] A high-speed yarn winding device is a type of mechanical equipment used in the textile industry. It is mainly used to wind yarn into specific forms of skeins (such as skeins or cones) at high speed and efficiency to meet the needs of subsequent processing. It significantly improves production efficiency and quality by optimizing the traditional yarn winding process through automation technology.

[0003] The core design of existing high-speed yarn winding devices prioritizes efficiency, and the structure usually adopts an open metal frame, with internal components such as motors, guide wheels, and winding shafts directly exposed. Although this is convenient to operate, it lacks any sound insulation measures. Moreover, the friction noise is quite loud when the yarn passes through the stainless steel guide at high speed. When such equipment is running in a textile workshop, the noise level generally exceeds 85 decibels, which is equivalent to a busy street. Long-term exposure can lead to hearing damage for workers, and if the factory is near a residential area, it may even cause complaints from residents.

[0004] Therefore, a noise-reducing high-speed yarn-spinning device needs to be designed. Utility Model Content

[0005] In order to overcome the shortcomings of the existing yarn-winding device in terms of incomplete sound insulation, this utility model provides a noise-reducing high-speed yarn-winding device.

[0006] A noise-reducing high-speed yarn-shaping device includes a frame, a controller, a hatch, sound insulation cotton, electric push rods, a motor, a rubber belt, a yarn-shaping frame, fixed rods, and guide wheels. The overall structure of the yarn-shaping device is composed of a frame. The controller is installed on the lower front side of the frame. The hatch is rotatably connected to the frame, and the hatch covers the entire working area inside the frame. Sound insulation cotton is applied to the inner layer of the hatch. Electric push rods are installed diagonally on both the left and right sides inside the frame. The output ends of the two electric push rods abut against the inner wall of the hatch. A motor is installed on the lower right side of the frame. The yarn-shaping frame is rotatably connected to the middle of the frame. A rubber belt is wound between the output shaft of the motor and the rotating shaft of the yarn-shaping frame. Multiple fixed rods are arranged horizontally in the upper part of the frame. Multiple guide wheels are rotatably connected to the upper part of the frame. Each guide wheel corresponds to one of the fixed rods and is located above the fixed rod. The electric push rods and the motor are electrically connected to the controller.

[0007] More preferably, it also includes an electric slide rail, connecting blocks, yarn guide rings and screws. The rear side of the frame is provided with a transverse electric slide rail. The electric slide rail is electrically connected to the controller. Multiple connecting blocks are slidably connected on the electric slide rail. The number of connecting blocks is equal to that of the guide wheel and the fixing rod. Each connecting block is rotatably connected to the front side with a yarn guide ring, and the yarn guide ring and the adjacent connecting blocks are threadedly connected with screws.

[0008] More preferably, it also includes a dust collection frame, a collection box, a cover plate, an exhaust device, and a filter screen. The dust collection frame is located on the rear side of the frame, and the dust collection frame is located behind the yarn spinning frame. The collection box is fixed to the rear side of the frame and is connected to the dust collection frame inside. The cover plate is rotatably connected to the front side of the collection box. Multiple exhaust devices are installed at the bottom of the collection box and are electrically connected to the controller. The filter screen is slidably placed in the middle of the collection box and is located directly above the exhaust device.

[0009] More preferably, it also includes dampers and shock-absorbing springs. Dampers are installed on both the left and right sides of the lower part of the frame. Both dampers are located between the frame's legs and the frame's working plane, and shock-absorbing springs are connected between the dampers and the frame.

[0010] More preferably, it also includes foot pads and handles, with multiple foot pads provided on the lower part of the frame and a handle fixed to the front side of the filter screen.

[0011] More preferably, both the guide roller and the yarn guide ring are made of ceramic.

[0012] Beneficial effects:

[0013] 1. This utility model greatly reduces mechanical noise by combining a closed sound insulation structure with sound-absorbing materials and shock-absorbing springs. At the same time, it eliminates yarn friction noise through ceramic yarn guiding components, achieving dual protection of "mechanical noise reduction + material noise reduction". This overcomes the core pain point of high noise in traditional yarn winches and provides the textile industry with a quiet, stable and easy-to-maintain production solution.

[0014] 2. This utility model achieves uniform lateral distribution of yarn through the combination of guide rollers and electric slide rails. At the same time, the exhaust device prevents the accumulation of flying lint from affecting the heat dissipation of the equipment or causing safety hazards. It also keeps the equipment clean and facilitates subsequent maintenance by the staff. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a schematic diagram of the opening and closing of the hatch component of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the yarn-shaping frame, fixing rod, and guide wheel of this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the connecting block, yarn guide ring, and screw component of this utility model.

[0019] Figure 5This is a three-dimensional structural diagram of the frame, controller, and damper components of this utility model.

[0020] Figure 6 This is a three-dimensional structural diagram of the dust collection frame, collection box, and cover plate of this utility model.

[0021] The components in the attached diagram are labeled as follows: 1. Frame, 2. Controller, 3. Door, 4. Sound insulation cotton, 5. Electric push rod, 6. Motor, 7. Rubber belt, 8. Yarn shaking frame, 9. Fixing rod, 10. Guide wheel, 11. Electric slide rail, 12. Connecting block, 13. Yarn guide ring, 14. Screw, 15. Dust collection frame, 16. Collection frame, 17. Cover plate, 18. Exhaust device, 19. Filter screen, 20. Damper, 21. Shock absorption spring, 101. Foot pad, 102. Handle. Detailed Implementation

[0022] Example: A noise-reducing high-speed yarn-spinning device, such as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the device includes a frame 1, a controller 2, a hatch 3, sound insulation cotton 4, electric push rods 5, a motor 6, a rubber belt 7, a yarn-shaping frame 8, a fixing rod 9, and a guide wheel 10. The overall structure of the yarn-shaping device is composed of the frame 1. The controller 2 is installed on the lower front side of the frame 1. The hatch 3 is rotatably connected to the frame 1, and the hatch 3 covers the entire working area inside the frame 1. The inner layer of the hatch 3 is lined with sound insulation cotton 4. Electric push rods 5 are installed diagonally on both the left and right sides inside the frame 1. Among them, two electric push rods... The output ends of 5 are all in contact with the inner wall of the hatch 3. A motor 6 is installed on the lower right side of the frame 1. A yarn-shaping frame 8 is rotatably connected in the middle of the frame 1. A rubber belt 7 is wound between the output shaft of the motor 6 and the rotating shaft of the yarn-shaping frame 8. Multiple fixed rods 9 are arranged horizontally in the upper part of the frame 1. Multiple guide wheels 10 are rotatably connected in the upper part of the frame 1. Each guide wheel 10 corresponds to a fixed rod 9, and the guide wheel 10 is located above the fixed rod 9. The electric push rod 5 and the motor 6 are both electrically connected to the controller 2.

[0023] like Figure 3 and Figure 4 As shown, it also includes an electric slide rail 11, a connecting block 12, a yarn guide ring 13, and a screw 14. The rear side of the frame 1 is provided with a transverse electric slide rail 11. The electric slide rail 11 is electrically connected to the controller 2. Multiple connecting blocks 12 are slidably connected on the electric slide rail 11. The number of connecting blocks 12 is equal to that of the guide wheel 10 and the fixing rod 9. Each connecting block 12 is rotatably connected to the front side of a yarn guide ring 13, and the yarn guide ring 13 and the adjacent connecting blocks 12 are threadedly connected to a screw 14.

[0024] like Figure 5 and Figure 6As shown, it also includes a dust collection frame 15, a collection frame 16, a cover plate 17, an exhaust device 18, and a filter screen 19. The dust collection frame 15 is located on the rear side of the inside of the frame 1. The dust collection frame 15 is located on the rear side of the yarn swaying frame 8. The collection frame 16 is fixedly connected to the rear side of the frame 1. The inside of the collection frame 16 is connected to the dust collection frame 15. The cover plate 17 is rotatably connected to the front side of the collection frame 16. Multiple exhaust devices 18 are installed at the lower part of the collection frame 16. The exhaust devices 18 are electrically connected to the controller 2. The filter screen 19 is slidably placed in the middle of the collection frame 16. The filter screen 19 is located directly above the exhaust device 18.

[0025] like Figure 5 As shown, it also includes a damper 20 and a shock-absorbing spring 21. The dampers 20 are installed on both the left and right sides of the lower part of the frame 1. Both dampers 20 are located between the legs of the frame 1 and the working plane of the frame 1, and shock-absorbing springs 21 are connected between the dampers 20 and the frame 1.

[0026] like Figure 1 , Figure 2 and Figure 6 As shown, it also includes foot pads 101 and handles 102. Multiple foot pads 101 are provided on the lower part of the frame 1, and handles 102 are fixed to the front side of the filter screen 19.

[0027] like Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, both the guide wheel 10 and the yarn guide ring 13 are made of ceramic. The ceramic surface is as smooth as ice, which reduces friction noise by 90% compared to metal. This greatly eliminates yarn friction noise and achieves dual protection of mechanical noise reduction and material noise reduction.

[0028] When using this equipment, the operator first needs to activate the electric push rod 5 via the controller 2 to open the cabin door 3, exposing the internal working area of ​​the equipment for subsequent operations. Next, the operator needs to sequentially place the prepared yarn tubes onto the fixed rod 9 at the upper part of the frame 1, and then pass the yarn end of each yarn tube around the corresponding guide wheel 10, through the guide ring 13, and finally guide it to the surface of the yarn shaking frame 8 for initial winding. After all the yarn is guided, the operator needs to make a preliminary adjustment to the yarn tension. The tension of the yarn directly affects the winding quality and subsequent process effects, so it needs to be adjusted appropriately according to the yarn type and process requirements. At this time, the operator can fine-tune the angle of the guide ring 13 by rotating the screw 14. It should be noted that the change in the angle of the guide ring 13 will affect the contact angle between the yarn and the guide path, thereby indirectly affecting the tension state of the yarn. Increasing the angle will increase the frictional resistance of the yarn, and vice versa. This adjustment process helps to ensure that the yarn is evenly stressed during the winding process and avoids disordered arrangement due to uneven tension.

[0029] Next, after confirming that all yarn guidance and tension settings are correct, the operator needs to activate the electric push rod 5 again through the controller 2 to close the door 3, forming a closed working space. The inner layer of the door 3 is lined with sound insulation cotton 4, which can effectively isolate the noise generated during equipment operation and improve the comfort of the operating environment. Subsequently, the operator can start the motor 6, which drives the yarn shaking frame 8 to rotate at high speed through the rubber belt 7 to start the formal winding operation. Since the rubber belt 7 has good buffering and vibration absorption performance, it can effectively reduce the noise brought by the transmission system while transmitting power. In order to ensure that the yarn can still be evenly distributed under high-speed operation, the equipment is also equipped with an automatic yarn feeding system composed of electric slide 11 and connecting block 12. This system drives the yarn guide ring 13 to move laterally, so that the yarn can achieve continuous and stable parallel winding on the yarn shaking frame 8, preventing undesirable phenomena such as deviated winding and overlapping.

[0030] During operation, the high-speed rotating yarn frame 8 will generate some vibration. Therefore, dampers 20 and shock-absorbing springs 21 are installed on the lower left and right sides of the frame 1 to form a shock absorption system. This system can continuously absorb the vibration energy during equipment operation, prevent resonance, and further improve the stability and safety of equipment operation. In addition, the friction between the yarn and the yarn guiding components during high-speed operation will generate a large amount of fiber debris and lint. If these fine particles are not cleaned in time, they may affect the normal operation of the equipment and even pose safety hazards. Therefore, the equipment is equipped with a ventilation device 18, which continuously operates... The system draws airborne fluff into the collection frame 16. The filamentous fluff is intercepted by the filter screen 19, while the fine dust falls to the bottom of the collection frame 16. After the equipment completes a batch of operation, the operator can pull out the filter screen 19 through the handle 102 to remove the intercepted filamentous fluff. Although these fluffs are byproducts of the processing, they can be used to make products such as pillows, cushions, plush toys, or thermal blankets after proper recycling, and have certain economic value. At the same time, the dust that falls to the bottom of the collection frame 16 also needs to be cleaned regularly to keep the equipment clean and well-ventilated.

[0031] In summary, this utility model device, through its automated control system, intelligent yarn feeding mechanism, efficient dust removal system, and comprehensive vibration and noise reduction design, achieves efficient, safe, and low-noise high-speed yarn spinning operation. The entire operation process is scientific and orderly, with functional modules working in synergy, which not only improves product quality but also significantly improves the workshop working environment.

Claims

1. A noise-reducing high-speed yarn-spinning device, characterized in that: The device includes a frame (1), a controller (2), a hatch (3), sound insulation cotton (4), an electric push rod (5), a motor (6), a rubber belt (7), a yarn-shaping frame (8), a fixing rod (9), and a guide wheel (10). The overall structure of the yarn-shaping device is composed of a frame (1). A controller (2) is installed on the lower front side of the frame (1). A hatch (3) is rotatably connected to the frame (1). The hatch (3) covers the entire working area inside the frame (1). Sound insulation cotton (4) is attached to the inner layer of the hatch (3). Electric push rods (5) are installed diagonally on both the left and right sides inside the frame (1). Among them, two electric push rods... The output ends of (5) are all in contact with the inner wall of the hatch (3). A motor (6) is installed on the lower right side of the frame (1). A yarn-shaping frame (8) is rotatably connected in the middle of the frame (1). A rubber belt (7) is wound between the output shaft of the motor (6) and the rotating shaft of the yarn-shaping frame (8). Multiple fixed rods (9) are arranged horizontally in the upper part of the frame (1). Multiple guide wheels (10) are rotatably connected in the upper part of the frame (1). Each guide wheel (10) corresponds to a fixed rod (9) and is located above the fixed rod (9). The electric push rod (5) and the motor (6) are electrically connected to the controller (2).

2. The noise-reducing high-speed yarn-spinning device according to claim 1, characterized in that: It also includes an electric slide (11), a connecting block (12), a yarn guide ring (13) and a screw (14). The rear side of the frame (1) is provided with a transverse electric slide (11). The electric slide (11) is electrically connected to the controller (2). Multiple connecting blocks (12) are slidably connected on the electric slide (11). The number of connecting blocks (12) is equal to that of the guide wheel (10) and the fixing rod (9). Each connecting block (12) is rotatably connected to the front side of the yarn guide ring (13), and the yarn guide ring (13) and the closely adjacent connecting blocks (12) are threadedly connected to the screw (14).

3. A noise-reducing high-speed yarn-spinning device according to claim 2, characterized in that: It also includes a dust collection frame (15), a collection frame (16), a cover plate (17), an exhaust device (18), and a filter screen (19). The dust collection frame (15) is located on the rear side of the frame (1). The dust collection frame (15) is located on the rear side of the yarn frame (8). The collection frame (16) is fixedly connected to the rear side of the frame (1). The inside of the collection frame (16) is connected to the dust collection frame (15). The cover plate (17) is rotatably connected to the front side of the collection frame (16). Multiple exhaust devices (18) are installed at the bottom of the collection frame (16). The exhaust devices (18) are electrically connected to the controller (2). The filter screen (19) is slidably placed in the middle of the collection frame (16). The filter screen (19) is located directly above the exhaust device (18).

4. A noise-reducing high-speed yarn-spinning device according to claim 3, characterized in that: It also includes a damper (20) and a shock-absorbing spring (21). The dampers (20) are installed on both the left and right sides of the lower part of the frame (1). Both dampers (20) are located between the legs of the frame (1) and the working plane of the frame (1), and shock-absorbing springs (21) are connected between the dampers (20) and the frame (1).

5. A noise-reducing high-speed yarn-spinning device according to claim 4, characterized in that: It also includes foot pads (101) and handles (102). Multiple foot pads (101) are provided on the lower part of the frame (1), and handles (102) are fixed to the front side of the filter screen (19).

6. A noise-reducing high-speed yarn-spinning device according to claim 5, characterized in that: Both the guide wheel (10) and the yarn guide ring (13) are made of ceramic.

Images