Organic fertilizer production heap-building fermentation turning and throwing device

Abstract

The utility model discloses an organic fertilizer production heap-building fermentation turning device which comprises a fermentation tank wall and an embedded track groove, the embedded track groove is embedded in the fermentation tank wall, a moving seat is slidably connected in the embedded track groove, and a rotating shaft is rotatably connected to the surface of the moving seat in a penetrating manner. The device has the beneficial effects that the embedded track groove and the moving seat are arranged, the embedded track groove is embedded into the fermentation tank wall, organic fertilizer is piled and fermented on the inner side of the fermentation tank wall, and when turning and throwing are needed, a worker can start the driving motor to drive the screw rod to rotate, so that the moving seat is driven to move along the embedded track groove, and in the moving process of the moving seat, the turning and throwing efficiency is greatly improved. According to the organic fertilizer turning and throwing device, the trouble that turning and throwing equipment is installed on the top face of a fermentation tank is omitted, the requirement for the installation height is lowered, the structure is more compact and small, the device is suitable for being used in a low fermentation chamber, and the application range is widened.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer production technology, specifically to an organic fertilizer production composting and turning device. Background Technology

[0002] Organic fertilizers are fertilizers containing carbon compounds, including human excrement, manure, compost, green manure, oilseed cake, and biogas slurry. Human excrement contains 0.5% nitrogen, while manure is primarily composed of livestock excrement mixed with various bedding materials. Their function is to improve soil quality and enhance soil fertility.

[0003] Organic fertilizer production requires fermentation, traditionally including composting fermentation, which is generally carried out in a fermentation tank. During fermentation, the compost needs to be turned over according to its state to reduce anaerobic fermentation. Traditional organic fertilizer turning equipment is usually installed on the top of the fermentation tank, using the top of the tank as a track for movement. Therefore, it requires a large installation space, increasing the construction cost of the fermentation chamber. When the indoor height of the fermentation chamber is low, it cannot be installed and used normally, limiting its applicability. In addition, traditional turning equipment requires two sets of synchronous motors to drive the movement, and two other sets of synchronous motors to drive the turning mechanism. The motor investment is large, and the structure is more complex, which can be further improved. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an organic fertilizer production composting and turning device, which has the advantages of simple structure and wide applicability, thereby solving the problems mentioned in the background technology.

[0006] (II) Technical Solution

[0007] To achieve the advantages of simple structure and wide applicability mentioned above, the specific technical solution adopted by this utility model is as follows: An organic fertilizer production composting and turning device includes a fermentation tank wall and an embedded track groove. The embedded track groove is embedded inside the fermentation tank wall, and a movable seat is slidably connected inside the embedded track groove. A rotating shaft is rotatably connected through the surface of the movable seat. A turning rod is fixedly installed on the outer wall of the rotating shaft inside the fermentation tank wall, and gears are fixedly connected to both ends of the rotating shaft. A side plate is fixedly installed on the outer surface of the fermentation tank wall, and a rack is fixedly installed on the top surface of the side plate, and the rack meshes with the gear. A drive motor is fixedly installed at one end of the fermentation tank wall, and a lead screw is installed at the output end of the drive motor. The lead screw passes through the movable seat and is threadedly connected to the movable seat.

[0008] Furthermore, the lead screw is located above the rotating shaft, and both ends of the lead screw are rotatably connected to the fermentation tank wall through bearings.

[0009] Furthermore, the drive motors are arranged in two sets, and the drive motors work synchronously through a synchronization controller.

[0010] Furthermore, the length of the rack is greater than the length of the embedded track groove, and the rack is arranged perpendicular to the rotation axis.

[0011] Furthermore, the rotating shaft is rotatably connected to the movable seat via a bearing, and the rotating shaft is arranged horizontally.

[0012] Furthermore, multiple sets of the turning rods are arranged at equal intervals along the length of the rotation axis, and multiple sets of the turning rods are arranged at equal angles along the central axis of the rotation axis.

[0013] Furthermore, the inner top and bottom surfaces of the embedded track groove are provided with ball bearing tracks, and the top and bottom surfaces of the movable seat are provided with ball bearing grooves, with steel balls rolling inside the ball bearing grooves, and the steel balls rolling and abutting against the ball bearing tracks.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a composting and turning device for organic fertilizer production, which has the following beneficial effects:

[0016] (1) This utility model is equipped with an embedded track groove and a movable seat. The embedded track groove is embedded in the wall of the fermentation tank. The organic fertilizer is piled up and fermented on the inner side of the fermentation tank wall. When it is necessary to turn it over, the staff can start the drive motor to drive the screw to rotate, which in turn drives the movable seat to move along the embedded track groove. During the movement of the movable seat, the rotating shaft moves, which drives the gear and rack to mesh. The gear rotates when it moves, which drives the rotating shaft and the turning rod to rotate, so as to turn the organic fertilizer over. This device eliminates the trouble of installing the turning equipment on the top surface of the fermentation tank, reduces the installation height requirement, and has a more compact and small structure. It is suitable for use in fermentation rooms with lower height and expands the scope of application.

[0017] (2) This utility model is equipped with a drive motor, which is started and stopped synchronously by a synchronous controller. Only two sets of drive motors are needed to drive the movement and rotation of the turning and throwing rod. Compared with traditional turning and throwing equipment, fewer motors are used, the structure is simpler, and it is more convenient to use. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1This is a schematic diagram of the structure of an organic fertilizer production composting and turning device according to an embodiment of the present utility model;

[0020] Figure 2 This is a front view of an organic fertilizer production composting and turning device according to an embodiment of the present utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the fermentation tank wall according to an embodiment of the present invention;

[0022] Figure 4 This is a structural schematic diagram of the movable base according to an embodiment of the present utility model.

[0023] In the picture:

[0024] 1. Fermentation tank wall; 2. Embedded track groove; 3. Movable seat; 4. Rotating shaft; 5. Tilting rod; 6. Gear; 7. Side plate; 8. Rack; 9. Lead screw; 10. Ball groove; 11. Steel ball; 12. Drive motor; 13. Ball track. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, an organic fertilizer production composting and turning device is provided.

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, an organic fertilizer production composting and turning device according to an embodiment of the present invention includes a fermentation tank wall 1 and an embedded track groove 2. The embedded track groove 2 is embedded inside the fermentation tank wall 1. The embedded track groove 2 is a rectangular metal structure with good support and a stable and reliable structure. A movable seat 3 is slidably connected inside the embedded track groove 2, and a rotating shaft 4 is rotatably connected through the surface of the movable seat 3. A turning rod 5 is fixedly installed on the outer wall of the rotating shaft 4 inside the fermentation tank wall 1, and gears 6 are fixedly connected to both ends of the rotating shaft 4. A side plate 7 is fixedly installed on the outer surface of the fermentation tank wall 1, and a rack 8 is fixedly installed on the top surface of the side plate 7, and the rack 8 meshes with the gear 6. A drive motor is fixedly installed at one end of the fermentation tank wall 1. 12. The output end of the drive motor 12 is equipped with a lead screw 9, which passes through the movable seat 3 and is threadedly connected to the movable seat 3. The organic fertilizer is piled up and fermented inside the fermentation tank wall 1. When it needs to be turned over, the operator can start the drive motor 12 to drive the lead screw 9 to rotate, which in turn drives the movable seat 3 to move along the embedded track groove 2. During the movement of the movable seat 3, the rotating shaft 4 moves, which drives the gear 6 to mesh with the rack 8. The gear 6 rotates when it moves, which drives the rotating shaft 4 and the turning rod 5 to rotate, thus turning over the organic fertilizer. This device eliminates the trouble of installing the turning equipment on the top surface of the fermentation tank, reduces the installation height requirement, and has a more compact and small structure. It is suitable for use in fermentation rooms with lower heights, thus expanding the scope of application.

[0028] In one embodiment, the lead screw 9 is located above the rotating shaft 4, and both ends of the lead screw 9 are rotatably connected to the fermentation tank wall 1 through bearings, which improves the stability of the rotation of the lead screw 9. The lead screw 9 is regularly lubricated and maintained to prevent rust.

[0029] In one embodiment, two sets of drive motors 12 are arranged, and the drive motors 12 work synchronously through a synchronous controller, which is a common synchronous control structure. The drive motors 12 can be synchronous motors, which facilitates synchronous control. The drive motors 12 are started and stopped synchronously through the synchronous controller. Only two sets of drive motors 12 are needed to drive the movement and rotation of the turning rod 5. Compared with traditional turning equipment, fewer motors are used, the structure is simpler, and it is more convenient to use.

[0030] In one embodiment, the length of the rack 8 is greater than the length of the embedded track groove 2, and the rack 8 is arranged perpendicular to the rotating shaft 4. The rack 8 is arranged along the length direction of the fermentation tank wall 1. The rack 8 and the gear 6 are regularly lubricated and maintained to prevent rust and improve the smoothness of operation.

[0031] In one embodiment, the rotating shaft 4 is rotatably connected to the movable seat 3 via a bearing, and the rotating shaft 4 is arranged horizontally. The bearing improves the rotational stability of the rotating shaft 4 and enhances its operational stability.

[0032] In one embodiment, multiple sets of turning rods 5 are arranged at equal intervals along the length of the rotation axis 4, and multiple sets of turning rods 5 are arranged at equal angles along the central axis of the rotation axis 4, thereby improving the turning efficiency.

[0033] In one embodiment, the inner top and bottom surfaces of the embedded track groove 2 are provided with ball bearing tracks 13, and the top and bottom surfaces of the movable seat 3 are provided with ball bearing grooves 10. Steel balls 11 are rolled inside the ball bearing grooves 10, and the steel balls 11 roll against the ball bearing tracks 13. Through the rolling action of the steel balls 11, the friction force when the movable seat 3 moves is reduced, thereby reducing the moving resistance and improving the running stability.

[0034] Working principle: Organic fertilizer is piled up and fermented inside the fermentation tank wall 1. When turning is required, the operator can start the drive motor 12 to drive the lead screw 9 to rotate, which in turn drives the moving seat 3 to move along the embedded track groove 2. During the movement of the moving seat 3, the rotating shaft 4 moves, which drives the gear 6 to mesh with the rack 8. The gear 6 rotates when it moves, which drives the rotating shaft 4 and the turning rod 5 to rotate, thus turning the organic fertilizer. This device eliminates the trouble of installing the turning equipment on the top of the fermentation tank, reduces the installation height requirement, and has a more compact structure, making it suitable for use in fermentation rooms with lower heights and expanding its application range. At the same time, the drive motor 12 is started and stopped synchronously through a synchronous controller. Only two sets of drive motors 12 are needed to drive the movement and rotation of the turning rod 5. Compared with traditional turning equipment, fewer motors are used, the structure is simpler, and it is more convenient to use.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An organic fertilizer production composting and turning device, comprising a fermentation tank wall (1) and an embedded track groove (2), characterized in that, The fermentation tank wall (1) has an embedded track groove (2) inside, and a movable seat (3) is slidably connected inside the embedded track groove (2). A rotating shaft (4) is rotatably connected through the surface of the movable seat (3). A turning rod (5) is fixedly installed on the outer wall of the rotating shaft (4) inside the fermentation tank wall (1). Gears (6) are fixedly connected at both ends of the rotating shaft (4). A side plate (7) is fixedly installed on the outer surface of the fermentation tank wall (1). A rack (8) is fixedly installed on the top surface of the side plate (7). The rack (8) meshes with the gear (6). A drive motor (12) is fixedly installed at one end of the fermentation tank wall (1). A lead screw (9) is installed at the output end of the drive motor (12). The lead screw (9) passes through the movable seat (3) and is threadedly connected to the movable seat (3).

2. The organic fertilizer production composting and turning device according to claim 1, characterized in that, The lead screw (9) is located above the rotating shaft (4), and both ends of the lead screw (9) are rotatably connected to the fermentation tank wall (1) through bearings.

3. The organic fertilizer production composting and turning device according to claim 1, characterized in that, Two sets of drive motors (12) are arranged, and the drive motors (12) work synchronously through a synchronous controller.

4. The organic fertilizer production composting and turning device according to claim 1, characterized in that, The length of the rack (8) is greater than the length of the embedded track groove (2), and the rack (8) is arranged perpendicular to the rotating shaft (4).

5. The organic fertilizer production composting and turning device according to claim 1, characterized in that, The rotating shaft (4) is rotatably connected to the movable seat (3) via a bearing, and the rotating shaft (4) is arranged horizontally.

6. The organic fertilizer production composting and turning device according to claim 1, characterized in that, The flipping rods (5) are arranged in multiple sets at equal intervals along the length of the rotation axis (4), and the flipping rods (5) are arranged in multiple sets at equal angles along the central axis of the rotation axis (4).

7. The organic fertilizer production composting and turning device according to claim 1, characterized in that, The inner top and bottom surfaces of the embedded track groove (2) are provided with ball tracks (13), and the top and bottom surfaces of the movable seat (3) are provided with ball grooves (10). Steel balls (11) are rolled inside the ball grooves (10), and the steel balls (11) roll against the ball tracks (13).

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