Precipitation device for producing calcium magnesium phosphate fertilizer

By combining the design of a dynamic stirring system, multi-stage screening, and sewage discharge system, the problem of easy clogging of screens in sedimentation devices used for calcium magnesium phosphate fertilizer production has been solved, achieving efficient solid-liquid separation and screening, and reducing energy consumption and maintenance costs.

CN224220886UActive Publication Date: 2026-05-12YUXIYINHELINHUA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUXIYINHELINHUA CO LTD
Filing Date
2025-06-05
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing sedimentation devices used in calcium magnesium phosphate fertilizer production are prone to screen clogging during the filtration process, which leads to a decrease in filtration efficiency and reduces separation efficiency.

Method used

A sedimentation device was designed, which includes a dynamic stirring system, a multi-stage screening system and a sewage discharge system. The device uses an adjustable motor to drive the stirring rod and scraper, and is equipped with three-stage screen rings with decreasing apertures. The sewage discharge pipe enables synchronous stirring, screening and cleaning functions.

Benefits of technology

It improves solid-liquid separation efficiency, reduces maintenance costs and energy consumption, and enhances the stability and practicality of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a precipitation device for producing a calcium magnesium phosphate fertilizer, which belongs to the technical field of precipitation devices and comprises a reaction cylinder, a fixed connecting ring is fixedly connected to the surface of the reaction cylinder, four supporting legs are fixedly connected to the surface of the fixed connecting ring, and a feeding pipe is fixedly connected to the inside of the reaction cylinder. The top of the reaction cylinder is fixedly connected with a sealing cover; according to the utility model, the precipitation device is arranged and realizes high-efficiency separation through the collaborative design of the dynamic stirring system, the multi-stage screening system and the blowdown system, the dynamic stirring system synchronously drives a stirring connecting rod and a scraping plate, so that the mixing reaction of materials is enhanced, the self-cleaning of a screen is realized, and the redundancy of equipment is reduced; the multi-stage screening system adopts three-stage screening rings with gradually decreased apertures, and is matched with a scraper to control the blockage of screening holes, so that graded interception and efficient screening of particles are realized; and the sewage discharge system realizes sewage discharge through one sewage discharge pump through the integrated design of the sewage discharge pipe, and is simple in structure and low in cost.
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Description

Technical Field

[0001] This utility model belongs to the technical field of sedimentation devices, specifically relating to a sedimentation device for the production of calcium magnesium phosphate fertilizer. Background Technology

[0002] Sedimentation devices are widely used in wastewater treatment, chemical industry, pharmaceutical industry, food processing, and other fields. In wastewater treatment, sedimentation devices can effectively remove suspended solids and particles, improving water quality; in the chemical and pharmaceutical industries, sedimentation devices are used to extract and separate solid substances, improving product purity; in food processing, sedimentation devices are used to remove impurities, ensuring product quality.

[0003] In existing sedimentation devices used for calcium magnesium phosphate fertilizer production, the filtration components, such as screens, are prone to clogging during the filtration process, leading to a decrease in filtration efficiency and consequently reducing the separation efficiency of the sedimentation device for calcium magnesium phosphate fertilizer. Therefore, a sedimentation device for calcium magnesium phosphate fertilizer production is needed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a precipitation device for the production of calcium magnesium phosphate fertilizer, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a precipitation device for calcium magnesium phosphate fertilizer production, comprising a reaction cylinder, a fixing ring fixedly connected to the surface of the reaction cylinder, four supporting legs fixedly connected to the surface of the fixing ring, a feed pipe fixedly connected to the inside of the reaction cylinder, a sealing cover fixedly connected to the top of the reaction cylinder, two inlets fixedly connected to the top of the sealing cover, three sets of connecting columns fixedly connected to the inner wall of the reaction cylinder, a screen ring fixedly connected to the other end of each of the three sets of connecting columns, an adjusting motor fixedly connected to the top of the sealing cover, a drive connecting rod fixedly connected to the output end of the adjusting motor, bearings rotatably connected to the interior of each of the three drive connecting rods, three connecting rings fixedly connected to the surface of each drive connecting rod, four stirring connecting rods fixedly connected to the surface of each of the three connecting rings, a scraper fixedly connected to the other end of each stirring connecting rod, a drain pipe fixedly connected to the bottom of the screen ring, a drain pump fixedly connected to the other end of the drain pipe, and a liquid outlet fixedly connected to the bottom of the reaction cylinder.

[0006] By designing the above structure, this sedimentation device achieves efficient separation through the coordinated design of a dynamic stirring system, a multi-stage screening system, and a sludge discharge system. The dynamic stirring system synchronously drives the stirring rod and scraper, enhancing the material mixing reaction and achieving screen self-cleaning, thus reducing equipment redundancy. The multi-stage screening system uses three-stage screen rings with decreasing apertures, working in conjunction with scrapers to control screen clogging, achieving particle classification and efficient screening. The sludge discharge system uses a unified sludge discharge pipe design, with a single sludge pump for sludge discharge. This design is simple and low-cost. With the coordinated operation of multiple systems, it can simultaneously achieve stirring, screening, cleaning, and sludge removal functions, improving solid-liquid separation efficiency, reducing maintenance costs and energy consumption, and enhancing system stability and practicality.

[0007] As a preferred embodiment, one end of each of the three sets of connecting columns is fixedly connected to the inner wall of the reaction vessel.

[0008] As a preferred embodiment, the drive linkage rotates inside the sealing cover.

[0009] As a preferred embodiment, the inner walls of the three bearings are fixedly connected to the surface of the drive linkage.

[0010] As a preferred embodiment, the scraper is fitted to the inner wall of the screen ring.

[0011] As a preferred embodiment, the drain pipe penetrates the reaction cylinder.

[0012] By setting an adjustable motor, a single drive component can simultaneously achieve the functions of mixing materials and cleaning multiple screen rings. At the same time, a single drive component can reduce energy consumption and costs, and improve operational stability.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention utilizes a sedimentation device that achieves efficient separation through the coordinated design of a dynamic stirring system, a multi-stage screening system, and a wastewater discharge system. The dynamic stirring system synchronously drives the stirring rod and scraper, enhancing material mixing and achieving screen self-cleaning, thus reducing equipment redundancy. The multi-stage screening system employs three-stage screen rings with decreasing apertures, working in conjunction with the scraper to control screen blockage, achieving particle grading and efficient screening. The wastewater discharge system uses a unified wastewater pipe design and a single wastewater pump for discharge, resulting in a simple structure and low cost. Through the coordinated operation of multiple systems, it simultaneously performs stirring, screening, cleaning, and sludge removal functions, improving solid-liquid separation efficiency, reducing maintenance costs and energy consumption, and enhancing system stability and practicality.

[0015] This invention, by setting an adjustable motor, can simultaneously achieve the functions of stirring materials and cleaning multiple screen rings through a single drive component. At the same time, the single drive component can reduce energy consumption and cost, and improve operational stability. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the internal cross-section of the present invention;

[0018] Figure 3 This is a schematic diagram of the scraper of this utility model.

[0019] In the diagram: 1. Reaction cylinder; 2. Fixing ring; 3. Support leg; 4. Feed pipe; 5. Sealing cap; 6. Inlet; 7. Connecting column; 8. Screen ring; 9. Adjusting motor; 10. Drive rod; 11. Bearing; 12. Connecting ring; 13. Stirring rod; 14. Scraper; 15. Drain pipe; 16. Drain pump; 17. Liquid outlet. Detailed Implementation

[0020] The present invention will be further described below with reference to the embodiments.

[0021] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0022] Please see Figure 1-3This utility model provides a precipitation device for calcium magnesium phosphate fertilizer production, including a reaction cylinder 1. A fixing ring 2 is fixedly connected to the surface of the reaction cylinder 1, and four support legs 3 are fixedly connected to the surface of the fixing ring 2. A feed pipe 4 is fixedly connected inside the reaction cylinder 1. A sealing cover 5 is fixedly connected to the top of the reaction cylinder 1, and two inlets 6 are fixedly connected to the top of the sealing cover 5. Three sets of connecting columns 7 are fixedly connected to the inner wall of the reaction cylinder 1. Four connecting columns 7 connected to a sieve ring 8 form one set, and the other ends of the three sets of connecting columns 7 are respectively fixedly connected to the sieve ring 8. An adjusting motor 9 is fixedly connected to the top of the sealing cover 5, and a drive connecting rod 10 is fixedly connected to the output end of the adjusting motor 9. Bearings 11 are rotatably connected inside the three drive connecting rods 10. Three connecting rings 12 are fixedly connected to the surface of the drive connecting rods 10, and four stirring connecting rods 13 are fixedly connected to the surface of the three connecting rings 12. The other ends of the stirring connecting rods 13 are fixedly connected to... The reactor 1 is equipped with a scraper 14, a drain pipe 15 is fixedly connected to the bottom of the screen ring 8, and a drain pump 16 is fixedly connected to the other end of the drain pipe 15. The bottom of the reaction cylinder 1 is fixedly connected to the liquid outlet 17. By setting up a sedimentation device, this sedimentation device achieves efficient separation through the coordinated design of a dynamic stirring system, a multi-stage screening system, and a sewage discharge system: the dynamic stirring system synchronously drives the stirring rod 13 and the scraper 14 to enhance the mixing reaction of materials and achieve screen self-cleaning, reducing equipment redundancy; the multi-stage screening system adopts a three-stage screen ring 8 with decreasing aperture, which, together with the scraper 14, controls the screen hole blockage and achieves particle classification and efficient screening; the sewage discharge system is designed with a combined drain pipe 15 and a single sewage pump 16 for sewage discharge. The structure is simple and the cost is low. With the coordinated cooperation of multiple systems, it can simultaneously achieve stirring, screening, cleaning, and sludge removal functions, improve solid-liquid separation efficiency, reduce maintenance costs and energy consumption, and enhance system stability and practicality.

[0023] One end of each of the three sets of connecting columns 7 is fixedly connected to the inner wall of the reaction cylinder 1.

[0024] The drive link 10 rotates inside the sealing cover 5.

[0025] The inner walls of the three bearings 11 are fixedly connected to the surface of the drive connecting rod 10.

[0026] The scraper 14 is in contact with the inner wall of the screen ring 8.

[0027] The drain pipe 15 passes through the reaction cylinder 1. By setting an adjusting motor 9, a single drive component can simultaneously achieve the functions of stirring the material and cleaning multiple screen rings 8. At the same time, the single drive component can reduce energy consumption and cost, and improve operational stability.

[0028] Working principle and usage process of this utility model:

[0029] Calcium magnesium phosphate fertilizer and related reactive compounds are fed into reaction cylinder 1 through feed pipe 4 and inlet 6, respectively. The regulating motor 9 is started, driving the connecting rod 10 to rotate, which in turn drives the connecting ring 12, stirring rod 13, and scraper 14 to rotate synchronously. The stirring rod 13 stirs the calcium magnesium phosphate fertilizer and reactive compounds in reaction cylinder 1 to improve the mixing and reaction efficiency. During stirring, the sieve ring 8 filters the material, causing impurities or solid particles to settle inside the sieve ring 8. Simultaneously, the scraper 14 moves against the sieve ring 8. The surface is cleaned to prevent clogging of the screen holes and ensure screening efficiency. The reacted and filtered liquid, as well as some impurities or particles, permeate and fall through the screen holes and then enter the next stage screen ring 8 with smaller screen hole diameter. The above process is repeated. After three screenings, precipitated particles and impurities accumulate in the screen ring 8. At this time, the sewage pump 16 is started to extract the particles and impurities retained in the screen ring 8 through the sewage pipe 15. The filtered liquid is sent out through the liquid outlet 17, thereby realizing the solid-liquid separation, liquid discharge, sewage discharge and screen cleaning functions of calcium magnesium phosphate fertilizer materials.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A precipitation device for calcium magnesium phosphate fertilizer production, comprising a reaction cylinder (1), characterized in that: A fixing ring (2) is fixedly connected to the surface of the reaction cylinder (1), and four supporting legs (3) are fixedly connected to the surface of the fixing ring (2). A feed pipe (4) is fixedly connected inside the reaction cylinder (1). A sealing cover (5) is fixedly connected to the top of the reaction cylinder (1). Two inlets (6) are fixedly connected to the top of the sealing cover (5). Three sets of connecting columns (7) are fixedly connected to the inner wall of the reaction cylinder (1). A sieve ring (8) is fixedly connected to the other end of each of the three sets of connecting columns (7). An adjusting motor (9) is fixedly connected to the top of the sealing cover (5). The output end is fixedly connected to a drive link (10), and the interior of the three drive links (10) is rotatably connected to bearings (11). The surface of the drive link (10) is fixedly connected to three connecting rings (12), and the surface of the three connecting rings (12) is fixedly connected to four stirring links (13). The other end of the stirring link (13) is fixedly connected to a scraper (14). The bottom of the sieve ring (8) is fixedly connected to a drain pipe (15), and the other end of the drain pipe (15) is fixedly connected to a drain pump (16). The bottom of the reaction cylinder (1) is fixedly connected to a liquid outlet (17).

2. The precipitation device for calcium magnesium phosphate fertilizer production according to claim 1, characterized in that: One end of each of the three sets of connecting columns (7) is fixedly connected to the inner wall of the reaction cylinder (1).

3. The precipitation device for calcium magnesium phosphate fertilizer production according to claim 1, characterized in that: The drive link (10) rotates inside the sealing cover (5).

4. The precipitation device for calcium magnesium phosphate fertilizer production according to claim 1, characterized in that: The inner walls of the three bearings (11) are fixedly connected to the surface of the drive link (10).

5. A precipitation device for calcium magnesium phosphate fertilizer production according to claim 1, characterized in that: The scraper (14) is attached to the inner wall of the screen ring (8).

6. A precipitation device for calcium magnesium phosphate fertilizer production according to claim 1, characterized in that: The drain pipe (15) passes through the reaction cylinder (1).