Device for removing cuttings and oil stains
By combining three-dimensional movement and flipping mechanisms, the problem of incomplete cleaning of chips and oil stains on the surface of the rear cargo box of new energy vehicles is solved, achieving a comprehensive cleaning effect from multiple sides.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN LUDWAY ATUOMATIC EQUIP CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-12
AI Technical Summary
Existing cleaning equipment has a limited spray range, and increasing the number of spray nozzles reduces spatial flexibility, resulting in incomplete cleaning of chips and oil stains on the rear cargo box surface of new energy vehicles.
By employing a three-dimensional moving mechanism and a flipping mechanism, combined with linear guide rails and motor drive, the three-dimensional movement of the blade nozzle and the flipping of the cleaning rack are realized, increasing the cleaning space and fixing the rear of the car to ensure multi-faceted cleaning.
It enables more comprehensive cleaning of chips and oil stains on the surface of the rear cargo box of new energy vehicles, avoids the appearance of cleaning dead corners, and improves the cleaning effect.
Smart Images

Figure CN224222274U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of new energy vehicle cleaning technology, specifically a device for removing chips and oil stains. Background Technology
[0002] During the production and processing of the rear cargo box of a new energy vehicle, chips and oil stains will be generated on the surface of the cargo box. These chips and oil stains can be removed by cleaning, such as by high-pressure water cleaning: high-pressure water is sprayed onto the surface of the rear cargo box, and the oil stains are washed away by the flushing action of the high-pressure water flow without damaging the surface of the rear cargo box.
[0003] Currently, the operating range of the spray nozzles on cleaning equipment is limited. While increasing the number of nozzles can increase the cleaning space, the poor flexibility of the nozzle operating space leads to deviations between the nozzle operating space and the cleaning of the rear compartment. For example, there is a large difference between the nozzle spray height and the height of the rear compartment of a new energy vehicle, and the rear compartment of the car placed on the cleaning platform may obstruct the cleaning surface, resulting in cleaning residues of chips and oil stains on the surface of the rear compartment. Utility Model Content
[0004] The purpose of this invention is to provide a device for removing chips and oil stains, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for removing chips and oil stains, comprising a base, a three-dimensional moving mechanism on the top of the base, a cleaning platform on one side of the base, a water collection tank inside the hollow cleaning platform, a filter plate on the top of the cleaning platform, support frames on the top of the cleaning platform opposite to the filter plate, two support frames, a cleaning frame between the two support frames via a flipping mechanism, a fixing mechanism on the cleaning frame, a mounting base on the top of the base via the three-dimensional moving mechanism, a mounting bracket on one side of the mounting base, a blade nozzle on the end of the mounting bracket away from the mounting bracket, and the blade nozzle being positioned above the cleaning platform.
[0006] Preferably, the three-dimensional moving mechanism includes a first linear guide rail, a second linear guide rail, and a third linear guide rail. The first linear guide rail is located on the top of the base, the second linear guide rail is located on the top of the first linear guide rail, the third linear guide rail is located on the top of the second linear guide rail, and the mounting seat is located on one side of the third linear guide rail.
[0007] Preferably, the flipping mechanism includes a second waterproof motor and a connecting shaft. The second waterproof motor is located on the side of the support frame away from the cleaning frame, and the two opposite ends of the cleaning frame are provided with connecting shafts. The output end of the second waterproof motor is connected to the connecting shaft through a coupling.
[0008] Preferably, the fixing mechanism includes a limiting groove, a bidirectional screw, a threaded sleeve, a bevel gear set, a first waterproof motor, and a clamping plate. The cleaning frame is arranged in a frame structure. Limiting grooves are provided on opposite sides of the cleaning frame. A bidirectional screw and a threaded sleeve are provided inside the limiting groove. The threaded sleeve is symmetrically connected to the bidirectional screw. A bevel gear set is provided at one end of the bidirectional screw. There are two bidirectional screws and two bevel gear sets. The two bevel gear sets are connected by a connecting rod. A first waterproof motor is provided on one side of the cleaning frame. The output end of the first waterproof motor is connected to the shaft on one of the bevel gear sets through a coupling. A clamping plate is provided on the threaded sleeve.
[0009] Preferably, a baffle plate is provided on the top of the base of the first linear guide rail near the cleaning table.
[0010] Preferably, there are two clamping plates, and each clamping plate has a pad on the side that is close to the other.
[0011] Preferably, the drives of the first linear guide, the second linear guide, and the third linear guide are all composed of a toothed plate, gears, and a motor.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This device for removing chips and oil stains achieves three-dimensional movement of the cleaning blade nozzle through the No. 1, No. 2 and No. 3 linear guide rails on the top of the machine base. This increases the operating space for the blade nozzle cleaning operation, and the baffle plate strengthens the protection against cleaning splashes and water from the linear guide rails.
[0014] 2. This device for removing chips and oil stains uses a support frame and a cleaning frame set on the cleaning table. The clamps on the cleaning frame work in conjunction with the bidirectional screw, threaded sleeve, bevel gear set and No. 1 waterproof motor to fix the rear body of the new car on the cleaning frame. Combined with the connecting shaft set on the cleaning frame and the No. 2 waterproof motor, the cleaning frame is flipped. That is, the rear body of the new energy vehicle is fixed and flipped on the cleaning frame and cleaned from multiple sides by the three-dimensional moving blade nozzle, so that the cleaning of chips and oil stains is more comprehensive. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the support frame in this utility model;
[0017] Figure 3 This is a schematic diagram of the cleaning rack in this utility model.
[0018] In the diagram: 1. Base; 2. Cleaning table; 3. Filter plate; 4. Cleaning frame; 41. Limiting groove; 42. Bidirectional screw; 43. Threaded sleeve; 44. Bevel gear set; 45. Waterproof motor No. 1; 46. Clamping plate; 5. Support frame; 51. Waterproof motor No. 2; 52. Connecting shaft; 6. Linear guide rail No. 1; 7. Linear guide rail No. 2; 8. Linear guide rail No. 3; 9. Mounting base; 10. Mounting frame; 11. Knife disc nozzle; 12. Water baffle. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] like Figures 1 to 3 As shown, the device for removing chips and oil stains in this embodiment includes a base 1. A three-dimensional moving mechanism is provided on the top of the base 1. A cleaning platform 2 is provided on one side of the base 1. The interior of the cleaning platform 2 is hollow and has a water collection tank. A filter plate 3 is provided on the top of the cleaning platform 2. Support frames 5 are provided on the top of the cleaning platform 2 on both sides of the filter plate 3. There are two support frames 5. A cleaning frame 4 is provided between the two support frames 5 through a flipping mechanism. A fixing mechanism is provided on the cleaning frame 4. A mounting seat 9 is provided on the top of the base 1 through the three-dimensional moving mechanism. A mounting frame 10 is provided on one side of the mounting seat 9. A blade nozzle 11 is provided at the end of the mounting frame 10 away from the mounting frame 9. The blade nozzle 11 is located above the cleaning platform 2, realizing the three-dimensional movement of the blade nozzle 11 for cleaning. The operating space of the blade nozzle 11 for cleaning is increased, realizing the fixation of the rear box of the new energy vehicle on the cleaning frame. The rear box is fixed and flipped on the cleaning frame 4 and cleaned from multiple sides by the three-dimensional moving blade nozzle 11, making the cleaning of chips and oil stains more comprehensive.
[0022] Specifically, the three-dimensional moving mechanism includes a first linear guide rail 6, a second linear guide rail 7, and a third linear guide rail 8. The first linear guide rail 6 is located on the top of the base 1, the second linear guide rail 7 is located on the top of the first linear guide rail 6, and the third linear guide rail 8 is located on the top of the second linear guide rail 7. The mounting seat 9 is located on one side of the third linear guide rail 8. The second linear guide rail 7 moves horizontally on the top of the first linear guide rail 6, the third linear guide rail 8 moves vertically on the top of the second linear guide rail 7, and the mounting seat 9 moves vertically up and down on the third linear guide rail 8.
[0023] Furthermore, the flipping mechanism includes a second waterproof motor 51 and a connecting shaft 52. The second waterproof motor 51 is provided on the side of the support frame 5 away from the cleaning frame 4, and the two opposite ends of the cleaning frame 4 are provided with connecting shafts 52. The output end of the second waterproof motor 51 is connected to the connecting shaft 52 through a coupling. The second waterproof motor 51 on the support frame 5 drives the connecting shaft 52 to rotate, so that the cleaning frame 4 can rotate on the support frame 5.
[0024] Furthermore, the fixing mechanism includes a limiting groove 41, a bidirectional screw 42, a threaded sleeve 43, a bevel gear set 44, a waterproof motor 45, and a clamping plate 46. The cleaning frame 4 is arranged in a frame structure. Limiting grooves 41 are provided on opposite sides of the cleaning frame 4. The limiting grooves 41 contain a bidirectional screw 42 and a threaded sleeve 43. The threaded sleeve 43 is symmetrically threaded and connected to the bidirectional screw 42. One end of the bidirectional screw 42 is provided with a bevel gear set 44. Both the bidirectional screw 42 and the bevel gear set 44 have two sets, each with two bevel gears. The groups 44 are connected by connecting rods. A waterproof motor 45 is provided on one side of the cleaning rack 4. The output end of the waterproof motor 45 is connected to the shaft on one of the bevel gear groups 44 through a coupling. A clamping plate 46 is provided on the threaded sleeve 43. The waterproof motor 45 drives the bevel gear group 44 to rotate, which drives the bidirectional screw 42 to rotate in the limiting groove 41. The threaded sleeve 43 on the bidirectional screw 42 drives the two clamping plates 46 to move closer together. The car rear box is clamped and fixed on the cleaning rack 4 through the two clamping plates 46.
[0025] Furthermore, a baffle plate 12 is provided on the top of the base 1 on the side of the linear guide rail 6 near the cleaning table 2. The baffle plate 12 isolates the linear guide rail on the top of the base 1 to prevent the cleaning water on the cleaning table 2 from splashing onto the linear guide rail.
[0026] Furthermore, there are two clamping plates 46, and each clamping plate 46 has a clamping pad on the side that is close to the other. The surface of the clamping pad has raised texture, which increases the clamping friction of the clamping pad. The clamping pad is made of silicone pad, which increases the compactness and reliability of the clamping and fixing.
[0027] Furthermore, the drives of linear guide rail 6, linear guide rail 7, and linear guide rail 8 are all composed of gear plates, gears, and motors. The gear and gear plate drive of linear guide rail 6, linear guide rail 7, and linear guide rail 8 is existing technology. The top of linear guide rail 6 and linear guide rail 7 and one side of linear guide rail 8 are provided with gear plates. The bottom of linear guide rail 7 and linear guide rail 8 and one side of mounting base 9 are provided with gears. The gears mesh with the gear plates. The shaft on the gear is connected to the output end of the motor through a coupling. That is, the motor drives the gear to rotate, and the gear drives the linear guide rail to move through the gear plate it meshes with.
[0028] The usage method of this embodiment is as follows: Linear guide rail 7 moves horizontally at the top of linear guide rail 6, linear guide rail 8 moves vertically at the top of linear guide rail 7, and mounting base 9 moves vertically up and down on linear guide rail 8. This, through the three-dimensional moving mechanism at the top of base 1, drives the mounting frame 10 and the blade nozzle 11 to move in three-dimensional space (X-axis, Y-axis, and Z-axis), realizing the three-dimensional movement of the cleaning blade nozzle 11. This increases the operating space for the cleaning operation of the blade nozzle 11. The rear box of a new energy vehicle, from which chips and oil stains are to be removed, is placed on the cleaning frame 4. Waterproof motor 45 drives the bevel gear set 44 to rotate, driving the bidirectional... The screw 42 rotates within the limiting groove 41. The threaded sleeve 43 on the bidirectional screw 42 drives the two clamping plates 46 to approach each other. The two clamping plates 46 clamp and fix the car rear box onto the cleaning frame 4. The second waterproof motor 51 on the support frame 5 drives the connecting shaft 52 to rotate, allowing the cleaning frame 4 to rotate on the support frame 5. The car rear box is fixed and flipped on the cleaning frame 4. It is cleaned from multiple sides by the three-dimensional moving blade nozzle 11, which removes chips and oil stains more thoroughly. The wastewater generated during cleaning enters the collection tank inside the cleaning table 2 through the filter plate 3. The baffle plate 12 between the cleaning table 2 and the base 1 strengthens the protection against cleaning splashes and water from the linear guide rail.
[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A device for removing chips and oil stains, comprising a base (1), characterized in that: The top of the base (1) is provided with a three-dimensional moving mechanism. A cleaning platform (2) is provided on one side of the base (1). The cleaning platform (2) is hollow inside and has a water collection tank. A filter plate (3) is provided on the top of the cleaning platform (2). A support frame (5) is provided on the top of the cleaning platform (2) on both sides of the filter plate (3). There are two support frames (5). A cleaning frame (4) is provided between the two support frames (5) through a flipping mechanism. A fixing mechanism is provided on the cleaning frame (4). A mounting seat (9) is provided on the top of the base (1) through the three-dimensional moving mechanism. A mounting frame (10) is provided on one side of the mounting seat (9). A blade nozzle (11) is provided at the end of the mounting frame (10) away from the mounting seat (9). The blade nozzle (11) is located above the cleaning platform (2).
2. The apparatus for removing chips and oil stains according to claim 1, characterized in that: The three-dimensional moving mechanism includes a first linear guide rail (6), a second linear guide rail (7), and a third linear guide rail (8). The first linear guide rail (6) is located on the top of the base (1), the second linear guide rail (7) is located on the top of the first linear guide rail (6), the third linear guide rail (8) is located on the top of the second linear guide rail (7), and the mounting seat (9) is located on one side of the third linear guide rail (8).
3. The apparatus for removing chips and oil stains according to claim 1, characterized in that: The flipping mechanism includes a second waterproof motor (51) and a connecting shaft (52). The second waterproof motor (51) is provided on the side of the support frame (5) away from the cleaning frame (4). The two ends of the cleaning frame (4) are provided with connecting shafts (52). The output end of the second waterproof motor (51) is connected to the connecting shaft (52) through a coupling.
4. The apparatus for removing chips and oil stains according to claim 1, characterized in that: The fixing mechanism includes a limiting groove (41), a bidirectional screw (42), a threaded sleeve (43), a bevel gear set (44), a first waterproof motor (45), and a clamping plate (46). The cleaning frame (4) is set in a frame structure. The cleaning frame (4) is provided with limiting grooves (41) on both sides. The limiting groove (41) is provided with a bidirectional screw (42) and a threaded sleeve (43) inside. The threaded sleeve (43) is symmetrically connected to the bidirectional screw (42) with threads. One end of the bidirectional screw (42) is provided with a bevel gear set (44). There are two of each of the bidirectional screw (42) and bevel gear set (44). The two bevel gear sets (44) are connected by a connecting rod. One side of the cleaning frame (4) is provided with a first waterproof motor (45). The output end of the first waterproof motor (45) is connected to the shaft on one of the bevel gear sets (44) through a coupling. The threaded sleeve (43) is provided with a clamping plate (46).
5. The apparatus for removing chips and oil stains according to claim 2, characterized in that: The first linear guide rail (6) has a baffle plate (12) on the top of the base (1) on the side near the cleaning table (2).
6. The apparatus for removing chips and oil stains according to claim 4, characterized in that: Two clamping plates (46) are provided, and a clamping pad is provided on the side of the two clamping plates (46) that are close to each other.
7. The apparatus for removing chips and oil stains according to claim 2, characterized in that: The drives of the first linear guide (6), the second linear guide (7), and the third linear guide (8) are all composed of toothed plates, gears, and motors.