High-frequency welding machine for H-shaped finned tube

By designing an H-type ribbed tube high-frequency welding machine, a pneumatic device is used to automatically push in the ribs for welding, solving the problem of multiple employees manually placing the ribs, realizing automated production, improving work efficiency and reducing labor costs.

CN224222945UActive Publication Date: 2026-05-12JIANGSU GREENLEAVES BOILER
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU GREENLEAVES BOILER
Filing Date
2025-02-18
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing high-frequency welding machines require multiple employees to manually place the ribs, resulting in high labor and time costs and hindering efficient production.

Method used

Design an H-type finned tube high-frequency welding machine that uses a pneumatic device and push rod head to automatically push the fins into the buffer box and slide them into the electrode plate, thereby achieving automated welding and reducing manual intervention.

Benefits of technology

This allows one person to operate multiple machines simultaneously, improving work efficiency, reducing labor costs, and enhancing production competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-frequency welding machines, and discloses an H-shaped finned tube high-frequency welding machine which comprises a base and a top platform set arranged above the base, the top platform set comprises two top platforms arranged in a mirror image mode, propelling devices are arranged on the side walls of the two top platforms, and the propelling devices are arranged on the top platforms. A pneumatic device is arranged above the top platform and comprises an air cylinder head and a push rod head, the push rod head is of a sliding structure, a fin storage box is arranged at the position, close to the pneumatic device, of the top platform, and a fin buffer box is arranged on the side, away from the pneumatic device, of the fin storage box; a fin buffer box is arranged on the upper portion of the pushing device, a sliding groove structure is arranged below the fin buffer box, the pushing device is connected with a pull rod, the pull rod is connected with an electrode plate, a blocking piece pushing device is arranged on one side of the electrode plate, and fins slide into the electrode plate in the sliding groove structure.
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Description

Technical Field

[0001] This utility model relates to the technical field of high-frequency welding machines, specifically to a high-frequency welding machine for H-type ribbed tubes. Background Technology

[0002] Existing high-frequency welding machines involve axially fixing the steel pipe to be welded onto the machine. Following the welding rhythm, the operator holds a rib in each hand, placing it into a chute. The rib slides along the chute onto the electrode plate of the high-frequency welding machine. At the electrode plate, under the action of high-frequency voltage, the steel pipe and rib are welded together. After welding, the steel pipe moves forward, requiring manual repositioning of the welded rib into the chute. The operator must stand beside the machine and repeat this process, placing the rib one by one. This requires one employee per machine. With multiple identical high-frequency welding machines in the workshop, multiple employees are needed, resulting in a significant expenditure of manpower and time to meet production demands. See the specific structure below. Figure 5 Therefore, it is necessary to propose a high-frequency welding machine for H-type ribbed tubes to solve the above problems. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides an H-type ribbed tube high-frequency welding machine, comprising a base and a top platform assembly positioned above the base. The top platform assembly includes two top platforms arranged in a mirror image configuration. Each of the two top platforms has a propulsion device on its sidewall. Each top platform has a pneumatic device above it, comprising a cylinder head and a push rod head. The push rod head has a sliding structure. A rib storage box is located on the top platform near the pneumatic device. A rib buffer box is located on the side of the rib storage box away from the pneumatic device. A groove structure is located below the rib buffer box. Each propulsion device is connected to a pull rod, and each pull rod is connected to an electrode plate. A baffle pushing device is located on one side of each electrode plate, allowing the ribs to slide into the electrode plate within the groove structure.

[0004] A further improvement of this utility model is that: two limiting groove structures are provided at the opposite positions of the two electrode plates, the longitudinal section of the limiting groove structure is a semi-circular structure, and the semi-circular structure on the limiting groove structure corresponds to the semi-circular structure on the rib.

[0005] A further improvement of this utility model is that the rib buffer box is the same size as the rib.

[0006] A further improvement of this utility model is that the left and right sides of the rib buffer box are mirror images of each other, and the rib buffer box and the rib storage box are connected by a fixed method.

[0007] A further improvement of this utility model is that the rib storage box has two groove-shaped structures inside, which are used to accommodate the two sides of the rib.

[0008] A further improvement of this utility model is that the baffle pushing device includes a baffle structure and a pushing rod connected to the baffle structure, and the pushing rod is connected to the pushing device.

[0009] A further improvement of this utility model is that the longitudinal section of the baffle structure is L-shaped, and the baffle structure just blocks the front end face of the electrode plate when pushed to the maximum path.

[0010] Beneficial effects:

[0011] This invention involves stacking ribs in a storage box according to a certain direction. A cylinder pusher pushes the ribs into a rib buffer box, where they slide along the buffer box into a groove structure. The ribs then slide along the groove structure to the electrode plate, where a steel pipe is welded to them. After welding, the steel pipe moves forward, and the ribs repeat the above movements for further welding. This allows for continuous stacking and feeding, accommodating welding for extended periods. Furthermore, one person can simultaneously oversee multiple machines, improving work efficiency, reducing labor hours, lowering production costs, and enhancing product competitiveness. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a side view of the present invention.

[0014] Figure 3 This is a front structural diagram of the present invention.

[0015] Figure 4 This is a side view of the overall structure of this utility model.

[0016] Figure 5 This is a schematic diagram of the original structure of this utility model.

[0017] Reference numerals: 1-base, 2-top platform assembly, 3-top platform, 4-propulsion device, 5-pneumatic device, 6-cylinder head, 7-push rod head, 8-rib storage box, 9-rib buffer box, 10-slide groove structure, 11-pull rod, 12-electrode plate, 13-baffle pushing device, 14-rib, 15-limiting groove structure, 16-semi-circular structure, 17-semi-circular, 18-groove structure, 19-baffle structure, 20-push rod, 21-steel pipe. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0019] This utility model relates to an H-type ribbed tube high-frequency welding machine, including a base 1 and a top platform group 2 disposed above the base 1. The top platform group 2 includes two top platforms 3 arranged in a mirror manner. Each of the two top platforms 3 has a pushing device 4 on its side wall. Each top platform 3 has a pneumatic device 5 above it. The pneumatic device 5 includes a cylinder head 6 and a push rod head 7. The push rod head 7 has a sliding structure. A rib storage box 8 is disposed on the top platform 3 near the pneumatic device 5. A rib buffer box 9 is disposed on the side of the rib storage box 8 away from the pneumatic device 5. A sliding groove structure 10 is disposed below the rib buffer box 9. Each pushing device 4 is connected to a pull rod 11. Each pull rod 11 is connected to an electrode plate 12. Each electrode plate 12 has a baffle pushing device 13 on one side. Ribs 14 slide into the interior of the electrode plate 12 within the sliding groove structure 10.

[0020] Each of the two electrode plates 12 has two limiting groove structures 15 at opposite positions. The longitudinal section of the limiting groove structure 15 is a semi-circular structure 16. The semi-circular structure 16 on the limiting groove structure 16 corresponds to the semi-circular structure 17 on the rib 14. The rib buffer box 9 is the same size as the rib 14. The left and right sides of the rib buffer box 9 are mirror images of each other. The rib buffer box 9 is fixedly connected to the rib storage box 8.

[0021] The purpose of the pneumatic device 5 is to push the ribs 14 stored in the rib storage box 8 out of the rib storage box 8 through the push rod head 7 on the cylinder head 6. The ribs 14 fall into the rib buffer box 9. To achieve this purpose, a suitable cylinder is selected, and the push rod head 7 is designed on the cylinder head 6. The push rod head 7 is made into a slider type. It moves back and forth along the slider and pushes the push rod head 7 into the groove structure 18 of the rib storage box 8. The cylinders on the left and right sides are connected in series. When the cylinder pushes the ribs 14 on both sides, they fall into their respective rib buffer boxes 9 at the same time. The cylinder pushes the rib 14 once, and the rib 14 falls into the rib buffer box 9 once. The action is repeated in a cycle.

[0022] The purpose of designing the rib buffer box 9 is to push the ribs 14 stored in the rib storage box 8 into the rib buffer box 9 through the push rod head 7. Along the trajectory of the rib buffer box 9, the ribs 14 slide into the electrode plate 12 along the sliding groove structure 10. The ribs 14 are then high-frequency welded to the steel pipe. To achieve this purpose, the size of the rib buffer box 9 is designed to be the same as the size of the ribs 14. The left and right sides of the rib buffer box 9 are mirror images of each other. The rib buffer box 9 is fixed together with the rib storage box 8, and the ribs 14 are pushed into the rib buffer box 9 by the push rod head 7.

[0023] The purpose of designing the rib storage box 8 is to store more ribs 14 at once, reducing the number of times personnel need to fill the ribs 14, thus improving work efficiency. Simultaneously, according to the needs of high-frequency welding machine processing, one set of the rib storage box 8 is designed on each of the top platforms on the left and right sides of a high-frequency welding machine. The size of the rib storage box 8 can be designed according to the size requirements of the ribs 14, and the height of the rib storage box 8 is designed according to the consumption time of the ribs 14. After the rib storage box 8 is designed and processed, it is welded firmly onto the top platform of the high-frequency welding machine according to the processing position requirements.

[0024] Personnel manually take the pre-prepared ribs 14 and stack them in a certain direction into the rib storage boxes 8 on both sides. Since the rib storage boxes 8 are designed for visibility, it is visible when the rib storage boxes 8 are full of ribs 14. The rib storage boxes 8 have two slot-shaped structures 18 inside to accommodate the two sides of the ribs 14. The baffle pushing device 13 includes a baffle structure 19 and a pushing rod 20 connected to the baffle structure 19. The pushing rod 20 is connected to the pushing device 13. The longitudinal section of the baffle structure 19 is L-shaped. When the baffle structure 19 is pushed to the maximum path, it just blocks the front end of the electrode plate 12.

[0025] Working principle:

[0026] The ribs 14 are stacked in a certain direction in the storage box. According to the welding rhythm, the pneumatic device 5 pushes the ribs 14 one by one into the rib buffer box 9. The ribs slide along the trajectory of the rib buffer box 9 into the sliding groove structure 10. The ribs 14 then slide along the sliding groove structure 10 to the electrode plate 12. Under the action of high frequency voltage, the steel pipe 21 and the ribs 14 are welded. After welding, the steel pipe 21 moves forward and the ribs 14 repeat the above movement to weld again.

[0027] It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A high-frequency welding machine for H-type ribbed tubes, characterized in that: The device includes a base and a top platform assembly positioned above the base. The top platform assembly comprises two mirror-image top platforms. Each top platform has a propulsion device on its sidewall. Each top platform has a pneumatic device on its top, which includes a cylinder head and a push rod head. The push rod head has a sliding structure. A rib storage box is located on the top platform near the pneumatic device. A rib buffer box is located on the side of the rib storage box away from the pneumatic device. A groove structure is located below the rib buffer box. Each propulsion device is connected to a pull rod, and each pull rod is connected to an electrode plate. Each electrode plate has a baffle pushing device on one side. The ribs slide into the electrode plate within the groove structure.

2. The H-type ribbed tube high-frequency welding machine according to claim 1, characterized in that: Each of the two electrode plates has two limiting groove structures at opposite positions, and the longitudinal section of the limiting groove structure is a semi-circular structure.

3. The high-frequency welding machine for H-type ribbed tubes according to claim 1, characterized in that: The rib buffer box is the same size as the rib.

4. The H-type ribbed tube high-frequency welding machine according to claim 3, characterized in that: The left and right sides of the rib buffer box are mirror images of each other, and the rib buffer box and the rib storage box are connected by a fixed method.

5. The high-frequency welding machine for H-shaped ribbed tubes according to claim 4, characterized in that: The rib storage box has two slotted structures inside to accommodate the two sides of the rib.

6. The high-frequency welding machine for H-type ribbed tubes according to claim 1, characterized in that: The baffle pushing device includes a baffle structure and a pushing rod connected to the baffle structure, and the pushing rod is connected to the pushing device.

7. The H-type ribbed tube high-frequency welding machine according to claim 6, characterized in that: The longitudinal section of the baffle structure is L-shaped.