Steel structure plant ventilator connecting pipe welding device

CN224223067UActive Publication Date: 2026-05-12ANHUI ZHENGHONG STEEL STRUCTURE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI ZHENGHONG STEEL STRUCTURE CO LTD
Filing Date
2025-06-09
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The welding process for ventilator connecting pipes is complicated, slow, and susceptible to the effects of worker skill level and fatigue, resulting in inconsistent welding quality.

Method used

A horizontal linear auxiliary welding device is adopted, including a guide rail, a linear slide, a fine-tuning component, and a laser emitter. The guide rail is supported by a support component, and the welding machine is calibrated using the linear slide and the laser emitter. Continuous welding and trajectory limitation are achieved by combining the fine-tuning component.

Benefits of technology

It enables fast and accurate welding, reduces weld station calibration time, and ensures consistent and reliable welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel structure factory building ventilator connecting pipe welding device which comprises a guide rail, the surface of the guide rail is connected with a linear sliding seat in a sliding mode, a welding machine is arranged on the front side of the linear sliding seat, supporting assemblies are arranged on the two sides of the bottom of the guide rail, and a fine adjustment assembly is arranged on the front side of the linear sliding seat. The fine adjustment assembly comprises a sliding frame, limiting sliding grooves matched with the sliding frame are formed in the two ends of the front side of the linear sliding base, and the bottom of an inner cavity of the sliding frame is rotationally connected with a threaded rod through a bearing. Through the arrangement of the supporting assembly, the guide rail is subjected to height supporting, then the welding machine is subjected to sliding horizontal calibration through the matched use of the guide rail, the linear sliding seat and the laser transmitter, and finally the connecting position of a connecting pipe is subjected to horizontal welding under the matched use of the fine adjustment assembly and the welding machine. Therefore, the purposes of wide application size and calibration of the welding position can be achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of ventilation connecting pipe welding technology, and in particular relates to a welding device for ventilation connecting pipes in steel structure workshops. Background Technology

[0002] Factory ventilators are devices used for ventilation in factories. They are usually installed on the roof or walls of factories. They mainly use natural or mechanical ventilation to exhaust stale air from the factory and introduce fresh air to improve the air quality, regulate temperature and humidity, and provide a good working environment for personnel and equipment in the factory.

[0003] The assembly quality of the ventilator connecting pipes directly affects the performance and reliability of the ventilation system. However, the welding process requires frequent adjustments to the welding position and angle, which is cumbersome and slow. Welding is also susceptible to factors such as worker skill level, fatigue, and working environment, resulting in inconsistent welding quality. Therefore, it is necessary to provide a welding device for ventilator connecting pipes in steel structure workshops. This device uses a horizontal linear assisted welding method, which can perform continuous welding after adjusting the welding position once, and the welding trajectory is limited to ensure welding quality. Utility Model Content

[0004] The purpose of this invention is to provide a welding device for connecting pipes of ventilators in steel structure workshops. It adopts a horizontal linear assisted welding method, which enables continuous welding after adjusting a single welding position, and the welding trajectory is limited to ensure welding quality, thereby solving the above-mentioned technical problems.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A welding device for connecting pipes of ventilators in steel structure workshops includes a guide rail; a linear slide block is slidably connected to the surface of the guide rail; a welding machine is provided on the front side of the linear slide block; support components are provided on both sides of the bottom of the guide rail; a fine-tuning component is provided on the front side of the linear slide block; the fine-tuning component includes a sliding frame; limiting grooves adapted to the sliding frame are opened at both ends of the front side of the linear slide block; a threaded rod is rotatably connected to the bottom of the inner cavity of the sliding frame through a bearing; the top end of the threaded rod passes through to the top of the sliding frame and is fixedly connected to a handle; the linear slide block is threadedly connected to the surface of the threaded rod; and laser emitters are fixedly connected to both sides of the welding machine.

[0006] Preferably, the support assembly includes a sliding tube fixedly connected to the bottom of the guide rail, a support tube slidably connected to the surface of the sliding tube, a base welded to the bottom of the support tube, and bolts threadedly connected to the top of the opposite sides of the two support tubes.

[0007] Preferably, multiple threaded holes are provided on the opposite sides of the two sliding tubes, and one end of the bolt passes through the inner cavity of the support tube and is threaded into the inner cavity of the threaded hole.

[0008] Preferably, a connecting plate is welded to the front side of the sliding frame, and the front side of the connecting plate is fixedly connected to the welding machine by bolts.

[0009] Preferably, the two ends of the front side of the bottom of the base are fixedly connected to feet, and the two ends of the rear side of the bottom of the base are installed with pulleys.

[0010] Preferably, an operating lever is fixedly connected to the top of the linear slide.

[0011] The beneficial effects of this utility model are:

[0012] 1. This utility model provides height support for the guide rail by setting up a support component. Then, through the combined use of the guide rail, linear slide and laser emitter, the welding machine is calibrated for sliding horizontally. Finally, with the combined use of the fine-tuning component and the welding machine, the connection of the connecting pipe is horizontally welded, thus achieving the purpose of wide applicability to various sizes and calibrable welding position.

[0013] 2. This utility model, through the setting of the support components, wherein the sliding tube, support tube and base work together to support the guide rail, and at the same time, the working height of the guide rail can be adjusted by the cooperation of the bolts and threaded holes, thereby allowing for preliminary adjustment of the welding height of the welding machine.

[0014] 3. By using the base and pulleys together, this utility model can position the guide rail at a stationary position, while also allowing the user to move the welding device quickly, enabling the welding device to reach the designated welding position quickly and reducing the welding position calibration time. Attached Figure Description

[0015] in:

[0016] Figure 1 This is a front view schematic diagram of one embodiment of the present utility model;

[0017] Figure 2 This is a perspective view of one embodiment of the present utility model;

[0018] Figure 3 This is an exploded perspective view of a linear slide, welding machine, and fine-tuning component according to an embodiment of the present invention.

[0019] Figure 4 This is a perspective view of a support component, base, and pulley according to one embodiment of the present invention.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Guide rail, 2. Linear slide, 3. Welding machine, 4. Support assembly, 41. Sliding tube, 42. Support tube, 43. Base, 44. Bolt, 45. Threaded hole, 5. Fine adjustment assembly, 51. Sliding frame, 52. Connecting plate, 53. Limiting slide, 54. Threaded rod, 6. Laser emitter, 7. Foot, 8. Pulley, 9. Operating lever. Detailed Implementation

[0022] In the following description, embodiments of the welding device for connecting pipes of the ventilator in the steel structure workshop of this utility model will be described with reference to the accompanying drawings.

[0023] Figure 1-4 This invention illustrates a welding device for connecting pipes of a ventilator in a steel structure factory, comprising a guide rail 1. A linear slide block 2 is slidably connected to the surface of the guide rail 1. An operating rod 9 is fixedly connected to the top of the linear slide block 2. A welding machine 3 is installed on the front side of the linear slide block 2. Support components 4 are provided on both sides of the bottom of the guide rail 1. Each support component 4 includes a sliding tube 41 fixedly connected to the bottom of the guide rail 1. A support tube 42 is slidably connected to the surface of the sliding tube 41. A base 43 is welded to the bottom of the support tube 42. Foot 7 is fixedly connected to both ends of the front side of the bottom of the base 43. Pulleys 8 are installed on both ends of the rear side of the bottom of the base 43. Through the cooperation of the foot 7 and the pulleys 8, the guide rail 1 can be positioned at rest, and the welding device can be moved quickly by the user, allowing the welding device to quickly reach the designated welding position and reducing the welding position calibration time. Bolts 44 are threaded to the top of the opposite sides of the two support tubes 42. Multiple threads are provided on the opposite sides of the two sliding tubes 41. Hole 45, one end of bolt 44 passes through the inner cavity of support tube 42 and is threaded into the inner cavity of threaded hole 45. Through the setting of support assembly 4, the sliding tube 41, support tube 42 and base 43 work together to support guide rail 1. At the same time, with the cooperation of bolt 44 and threaded hole 45, the working height of guide rail 1 can be adjusted, thereby allowing for preliminary adjustment of the welding height of welding machine 3. A fine adjustment assembly 5 is set on the front side of linear slide 2. The fine adjustment assembly 5 includes a sliding... The sliding frame 51 and the linear slide block 2 are provided with limiting grooves 53 at both ends of the front side, which are adapted to the sliding frame 51. A connecting plate 52 is welded to the front side of the sliding frame 51. The front side of the connecting plate 52 is fixedly connected to the welding machine 3 by bolts. A threaded rod 54 is rotatably connected to the bottom of the inner cavity of the sliding frame 51 through a bearing. The top end of the threaded rod 54 extends to the top of the sliding frame 51 and is fixedly connected to a handle. The linear slide block 2 is threadedly connected to the surface of the threaded rod 54. Laser emitters 6 are fixedly connected to both sides of the welding machine 3.

[0024] Working Principle: When using this utility model, the user first rotates the bolt 44, causing it to disengage from the inner cavity of the threaded hole 45. At this time, the support tube 42 and the sliding tube 41 slide relative to each other. The operating height of the guide rail 1 is adjusted according to the actual height of the welding connecting tube, adjusting it so that the welding machine 3 is close to the top of the connecting tube. Then, the bolt 44 is rotated back into the inner cavity of the current threaded hole 45 to limit and fix the operating height of the guide rail 1. Subsequently, the user turns on the laser emitter 6, causing the laser beam of the laser emitter 6 to irradiate the surface of the connecting tube. Then, the guide rail 1 is tilted so that the base 7 is lifted off the ground, leaving only the surface of the pulley 8 in contact with the ground. Pull the guide rail 1 back and forth, following the laser beam indication, until the laser beam coincides with the welding position. Keep the welding head of the welding machine 3 and the welding position on the same horizontal and vertical line. Then, the user rotates the handle at the top of the threaded rod 54, causing the threaded rod 54 to drive the sliding frame 51 to move downward through the pushing action of its surface threads. This allows the connecting plate 52 to drive the welding machine 3 to move downward. Finally, the user's welding head of the welding machine 3 contacts the welding position. Then, the user turns on the welding machine 3 and holds the operating lever 9 to slide the linear slide 2 left and right. Finally, the running welding machine 3, driven by the linear slide 2, performs linear welding on the welding position of the connecting pipe.

[0025] In summary, the welding device for the connecting pipe of the ventilator in this steel structure workshop, through the setting of the support component 4, provides high support for the guide rail 1. Then, through the cooperation of the guide rail 1, the linear slide 2 and the laser emitter 6, the welding machine 3 is calibrated for sliding horizontally. Finally, with the cooperation of the fine-tuning component 5 and the welding machine 3, the connection of the connecting pipe is horizontally welded, thus achieving the purpose of wide applicability to various sizes and calibrable welding positions.

Claims

1. A welding device for connecting pipes of ventilators in steel structure workshops, characterized in that, Includes a guide rail (1): a linear slide block (2) is slidably connected to the surface of the guide rail (1), a welding machine (3) is provided on the front side of the linear slide block (2), support components (4) are provided on both sides of the bottom of the guide rail (1), a fine adjustment component (5) is provided on the front side of the linear slide block (2), the fine adjustment component (5) includes a sliding frame (51), both ends of the front side of the linear slide block (2) are provided with limiting grooves (53) that are adapted to the sliding frame (51), the bottom of the inner cavity of the sliding frame (51) is rotatably connected to a threaded rod (54) through a bearing, the top end of the threaded rod (54) extends through to the top of the sliding frame (51) and is fixedly connected to a handle, the linear slide block (2) is threadedly connected to the surface of the threaded rod (54), and laser emitters (6) are fixedly connected to both sides of the welding machine (3).

2. The welding device for connecting pipes of a ventilator in a steel structure factory building according to claim 1, characterized in that, The support assembly (4) includes a sliding tube (41) fixedly connected to the bottom of the guide rail (1), a support tube (42) slidably connected to the surface of the sliding tube (41), a base (43) welded to the bottom of the support tube (42), and bolts (44) threadedly connected to the top of the opposite sides of the two support tubes (42).

3. The welding device for connecting pipes of ventilators in a steel structure factory building according to claim 2, characterized in that, Multiple threaded holes (45) are provided on opposite sides of the two sliding tubes (41). One end of the bolt (44) passes through the inner cavity of the support tube (42) and is threaded into the inner cavity of the threaded hole (45).

4. The welding device for connecting pipes of a ventilator in a steel structure factory building according to claim 3, characterized in that, A connecting plate (52) is welded to the front side of the sliding frame (51), and the front side of the connecting plate (52) is fixedly connected to the welding machine (3) by bolts.

5. The welding device for connecting pipes of a ventilator in a steel structure factory building according to claim 4, characterized in that, Both ends of the bottom front side of the base (43) are fixedly connected with feet (7), and both ends of the bottom rear side of the base (43) are equipped with pulleys (8).

6. The welding device for connecting pipes of a ventilator in a steel structure factory building according to claim 5, characterized in that, An operating lever (9) is fixedly connected to the top of the linear slide (2).