Automatic electrical clamp
By designing an automated electrical fixture with adjustable clamping plates and strong magnetic blocks, the problem of existing fixtures being unable to adapt to workpieces of different shapes and sizes has been solved. This enables flexible clamping and automatic debris removal, improving the ease of operation and safety of electrical equipment production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 石峰
- Filing Date
- 2025-03-21
- Publication Date
- 2026-05-12
AI Technical Summary
Existing fixtures are inconvenient to operate in electrical equipment production, difficult to adapt to workpieces of different shapes and sizes, and are prone to scratching the workpiece surface and making it inconvenient to clean up debris.
设计了一种自动化电气夹具,采用可调节的夹板和强磁块结构,结合螺杆和电机驱动,实现对不同形状和尺寸工件的灵活夹持,并通过通孔和收集盒实现碎屑的自动清理。
实现了对不同形状和尺寸工件的灵活夹紧固定,保护工件表面不受损伤,并且碎屑清理方便,提高了操作的灵活性和安全性。
Smart Images

Figure CN224223638U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of machining technology, and more specifically, to an automated electrical clamp. Background Technology
[0002] A fixture is a device used in mechanical manufacturing to fix a workpiece in the correct position for processing or inspection. In the production and processing of electrical equipment, fixtures are used to clamp and fix the workpiece, facilitating subsequent processing by other equipment. However, existing fixtures are relatively simple, requiring different fixtures to be used for different shapes of workpieces, which is inconvenient and lacks flexibility. Furthermore, the surface of some parts is easily scratched during clamping; and debris from the worktable is difficult to clean quickly after processing. Summary of the Invention
[0003] (a) Technical problems to be solved
[0004] In view of the problems existing in the prior art, this utility model provides an automated electrical clamp to solve the technical problems mentioned in the background art.
[0005] Two technical solutions
[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated electrical clamp, comprising a platform, a power frame fixedly mounted on the platform, a screw rotatably mounted on the power frame, a motor fixedly mounted on the platform, the output end of the motor fixedly connected to the end of the screw, a slide screwed onto the screw, the bottom end face of the slide contacting the platform, a top frame fixedly mounted on the slide, a turntable fixedly mounted on the platform, a rotating shaft rotatably mounted on the turntable, a turntable fixedly mounted on the rotating shaft, four sets of horizontal arms evenly arranged on the turntable, a clamping plate fixedly mounted on one set of horizontal arms, a protruding strip fixedly mounted on the clamping plate, a first clamping block fixedly mounted on one set of horizontal arms, the first clamping block having a first slot, and a second clamping block fixedly mounted on one set of horizontal arms, each of the second clamping blocks having a second slot.
[0007] The present invention is further configured such that the first slot is an acute angle and the second slot is an obtuse angle, which facilitates clamping and fixing of workpieces of different models.
[0008] The present invention is further configured such that a support column is fixedly provided on the turntable, and a ball bearing is rotatably provided on the support column. The ball bearing contacts the bottom end face of the turntable, which facilitates stable support for the turntable.
[0009] The present invention is further configured such that each of the four sets of cross arms is provided with a pin that can slide up and down, a bottom ring is fixedly provided on the pin, a spring is sleeved on the pin, the bottom of the spring contacts the bottom ring, a positioning seat is fixedly provided on the turntable, the positioning seat is provided with a positioning groove, and the bottom of the pin is inserted downward into the positioning groove to facilitate positioning and fixing of the turntable.
[0010] The present invention is further configured such that a fixed frame is fixedly mounted on a set of the cross arms, a sliding rod is fixedly mounted on the fixed frame, a strong magnetic block is slidably sleeved on the sliding rod, a threaded rod is fixedly mounted on the strong magnetic block, an adjusting frame is fixedly mounted on the fixed frame, a screw sleeve is rotatably mounted on the adjusting frame, the threaded rod is threadedly connected to the screw sleeve, a handwheel is fixedly mounted on the screw sleeve, a square hole is provided on the fixed frame corresponding to the strong magnetic block, a mesh plate is fixedly mounted in the square hole, and the position of the strong magnetic block is adjusted by rotating the screw sleeve to facilitate magnetic fixation of the workpiece.
[0011] The present invention is further configured such that a fixing block is fixedly provided on the top frame, a buffer support is fixedly installed on the fixing block, a protective plate is fixedly provided at the end of the buffer support, a guide rod is fixedly provided on the protective plate, and the end of the guide rod passes through the fixing block and can slide left and right, so as to facilitate elastic pressing and fixing of the workpiece.
[0012] The present invention is further configured such that the table plate is provided with a through hole, the through hole is provided with a ring strip, the table plate is provided with a base frame, the base frame is provided with a collection box, and the collection box is located below the through hole, which facilitates the cleaning of processing debris on the table plate.
[0013] The present invention is further provided that a mesh frame is fixedly provided on the through hole.
[0014] Three beneficial effects
[0015] Compared with the prior art, the present invention provides an automated electrical clamp, which has the following advantages:
[0016] 1. Through the clamping plate, the first clamping block and the second clamping block, and in conjunction with the top frame, electrical workpieces of different shapes can be clamped and fixed. By alternating the first and second clamping slots, cylindrical workpieces of different sizes can be clamped and fixed. The protruding strips on the clamping plate provide an anti-slip effect, which better clamps and fixes the workpiece.
[0017] 2. When clamping and fixing workpieces whose surfaces require protection using strong magnetic blocks and a fixing frame, rotate the fixing frame to face the top frame, and rotate the screw sleeve to adjust the distance between the strong magnetic blocks and the mesh plate. This facilitates adjusting the magnetic attraction effect on the workpiece, allowing for easy adjustment of the workpiece's position and angle for subsequent processing. Simultaneously, when the motor drives the screw to rotate, pushing the top frame and protective plate to clamp the workpiece, the protective plate elastically clamps the workpiece under the action of the buffer support, ensuring high safety and good protection for the workpiece.
[0018] Third, through the through holes and the collection box, when processing the workpiece, the debris can fall directly into the collection box through the through holes, and the debris on the table can also be easily swept to the through holes for cleaning. In addition, the wire mesh can prevent the workpiece from passing through the through holes, which is very practical. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the first axial view structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the second axial view structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the power frame and top frame in this utility model;
[0022] Figure 4 This is a schematic diagram of the first axis view of the transfer platform and turntable of this utility model;
[0023] Figure 5 This is a schematic diagram of the second axis view of the transfer platform and turntable of this utility model;
[0024] Figure 6 This is a schematic diagram of the structure of the fixing frame and the strong magnetic block in this utility model;
[0025] Figure 7 This is a schematic diagram of the structure of the base frame and the collection box in this utility model.
[0026] In the diagram: 1. Platform; 2. Power frame; 3. Screw; 4. Motor; 5. Slide; 6. Top frame; 7. Turntable; 8. Shaft; 9. Turntable; 10. Cross arm; 11. Clamping plate; 12. First clamping block; 13. Second clamping block; 14. Support column; 15. Ball bearing; 16. Pin; 17. Bottom ring; 18. Spring; 19. Positioning seat; 20. Fixing frame; 21. Slide rod; 22. Strong magnet; 23. Threaded rod; 24. Adjusting frame; 25. Screw sleeve; 26. Fixing block; 27. Buffer support column; 28. Protective plate; 29. Guide rod; 30. Through hole; 31. Ring bar; 32. Base frame; 33. Collection box; 34. Net frame. Detailed Implementation
[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0030] Please see Figures 1-5 An automated electrical clamp includes a platform 1, a power frame 2 fixedly mounted on the platform 1, a screw 3 rotatably mounted on the power frame 2, a motor 4 fixedly mounted on the platform 1, the output end of the motor 4 fixedly connected to the end of the screw 3, a slide 5 screwed onto the screw 3, the bottom end face of the slide 5 contacting the platform 1, a top frame 6 fixedly mounted on the slide 5, a turntable 7 fixedly mounted on the platform 1, a rotating shaft 8 rotatably mounted on the turntable 7, a turntable 9 fixedly mounted on the rotating shaft 8, four sets of horizontal arms 10 evenly arranged on the turntable 9, a clamping plate 11 fixedly mounted on one set of horizontal arms 10, a protruding strip fixedly mounted on the clamping plate 11, and a first clamping block 12 fixedly mounted on one set of horizontal arms 10. The first clamping block 12 is provided with a first slot. A second clamping block 13 is fixedly provided on a set of the cross arms 10. Each second clamping block 13 is provided with a second slot. The first slot is at an acute angle and the second slot is at an obtuse angle. A support column 14 is fixedly provided on the turntable 7. A ball bearing 15 is rotatably provided on the support column 14. The ball bearing 15 is in contact with the bottom end face of the turntable 9. Each of the four sets of cross arms 10 is provided with a pin 16 that can slide up and down. A bottom ring 17 is fixedly provided on the pin 16. A spring 18 is sleeved on the pin 16. The bottom of the spring 18 is in contact with the bottom ring 17. A positioning seat 19 is fixedly provided on the turntable 7. The positioning seat 19 is provided with a positioning groove. The bottom of the pin 16 is inserted downward into the positioning groove.
[0031] Specifically, when processing the workpiece, the top frame 6 can be used to clamp and fix electrical workpieces of different shapes. The pin 16 can be pulled out from the positioning slot and the turntable 9 can be rotated. The clamping plate 11, the first clamping block 12 and the second clamping block 13 can be selected according to different workpieces. After selection, the pin 16 can be inserted into the positioning slot under the action of the spring 18 to lock the position. By alternating the first and second clamping slots, cylindrical workpieces of different sizes can be clamped and fixed. The convex strip on the clamping plate 11 provides an anti-slip effect and better clamps and fixes the workpiece.
[0032] Please see Figure 1 , Figure 3 and Figure 6 An implementation method for fixing magnetically attachable workpieces is as follows: A fixing frame 20 is fixedly mounted on a set of cross arms 10. A sliding rod 21 is fixedly mounted on the fixing frame 20. A strong magnetic block 22 is slidably sleeved on the sliding rod 21. A threaded rod 23 is fixedly mounted on the strong magnetic block 22. An adjusting frame 24 is fixedly mounted on the fixing frame 20. A screw sleeve 25 is rotatably mounted on the adjusting frame 24. The threaded rod 23 is threadedly connected to the screw sleeve 25. A handwheel is fixedly mounted on the screw sleeve 25. A square hole is provided on the fixing frame 20, corresponding to the strong magnetic block 22. A mesh plate is fixedly mounted in the square hole. A fixing block 26 is fixedly mounted on the top frame 6. A buffer support 27 is fixedly mounted on the fixing block 26. A protective plate 28 is fixedly mounted at the end of the buffer support 27. A guide rod 29 is fixedly mounted on the protective plate 28. The end of the guide rod 29 passes through the fixing block 26 and can slide left and right.
[0033] Specifically, when clamping and fixing workpieces whose surfaces require protection, the fixing frame 20 is rotated to be opposite to the top frame 6, and the screw sleeve 25 is rotated to adjust the distance between the strong magnetic block 22 and the mesh plate, which facilitates the adjustment of the strong magnetic attraction effect on the workpiece. This allows for easy adjustment of the workpiece's position and angle, facilitating subsequent processing. At the same time, when the motor 4 drives the screw 3 to rotate, pushing the top frame 6 and the protective plate 28 to clamp the workpiece, the protective plate 28 elastically clamps the workpiece under the action of the buffer support 27, ensuring high safety and good protection for the workpiece.
[0034] Please see Figure 1 and Figure 7 The implementation method of cleaning the platform is as follows: The platform 1 is provided with a through hole 30, the through hole 30 is provided with a ring strip 31, the platform 1 is provided with a base frame 32, the base frame 32 is provided with a collection box 33, the collection box 33 is located below the through hole 30, and a mesh frame 34 is fixedly provided on the through hole 30.
[0035] Specifically, when processing the workpiece, debris can fall directly into the collection box 33 through the through hole 30. The debris on the table 1 can also be easily swept to the through hole 30 for cleaning. Furthermore, the mesh frame 34 can prevent the workpiece from passing through the through hole 30, making it highly practical.
[0036] In summary, when using the overall equipment:
[0037] When processing the workpiece, the top frame 6 can be used to clamp and fix electrical workpieces of different shapes. The pin 16 can be pulled out from the positioning groove and the turntable 9 can be rotated. The clamping plate 11, the first clamping block 12 and the second clamping block 13 can be selected according to different workpieces. After selection, the pin 16 can be inserted into the positioning groove under the action of the spring 18 to lock the position. By alternating the first and second clamping slots, cylindrical workpieces of different sizes can be clamped and fixed. The convex strip on the clamping plate 11 provides an anti-slip effect and better clamps and fixes the workpiece.
[0038] When clamping and fixing workpieces whose surfaces require protection, the fixing frame 20 is rotated to be opposite to the top frame 6, and the screw sleeve 25 is rotated to adjust the distance between the strong magnetic block 22 and the mesh plate, which makes it easy to adjust the adsorption effect of the strong magnet on the workpiece. Thus, the position and angle of the workpiece can be easily adjusted, which is convenient for subsequent processing. At the same time, when the motor 4 drives the screw 3 to rotate and pushes the top frame 6 and the protective plate 28 to clamp the workpiece, the protective plate 28 elastically clamps the workpiece under the action of the buffer support 27, which has high safety and good protection effect on the workpiece.
[0039] When processing the workpiece, debris can fall directly into the collection box 33 through the through hole 30. The debris on the table 1 can also be easily swept to the through hole 30 for cleaning. Furthermore, the mesh frame 34 can prevent the workpiece from passing through the through hole 30, making it highly practical.
[0040] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automated electrical clamp, comprising a table (1), characterized in that: A power frame (2) is fixedly installed on the platform (1), and a screw (3) is rotatably installed on the power frame (2). A motor (4) is fixedly installed on the platform (1), and the output end of the motor (4) is fixedly connected to the end of the screw (3). A slide (5) is screwed onto the screw (3), and the bottom end face of the slide (5) contacts the platform (1). A top frame (6) is fixedly installed on the slide (5), and a turntable (7) is fixedly installed on the platform (1). The turntable (7) is rotatable. A rotating shaft (8) is provided, and a turntable (9) is fixedly provided on the rotating shaft (8). Four sets of horizontal arms (10) are evenly provided on the turntable (9). A clamping plate (11) is fixedly provided on one set of the horizontal arms (10). A protruding strip is fixedly provided on the clamping plate (11). A first clamping block (12) is fixedly provided on one set of the horizontal arms (10). A first slot is provided on the first clamping block (12). A second clamping block (13) is fixedly provided on one set of the horizontal arms (10). A second slot is provided on each of the second clamping blocks (13).
2. The automated electrical clamp according to claim 1, characterized in that: The first slot is at an acute angle, and the second slot is at an obtuse angle.
3. An automated electrical clamp according to claim 1, characterized in that: A support column (14) is fixedly provided on the turntable (7), and a ball bearing (15) is rotatably provided on the support column (14). The ball bearing (15) contacts the bottom end face of the turntable (9).
4. An automated electrical clamp according to claim 1, characterized in that: Each of the four sets of horizontal arms (10) is provided with a pin (16) that can slide up and down. A bottom ring (17) is fixedly provided on the pin (16). A spring (18) is sleeved on the pin (16). The bottom of the spring (18) contacts the bottom ring (17). A positioning seat (19) is fixedly provided on the turntable (7). A positioning groove is provided on the positioning seat (19). The bottom of the pin (16) is inserted downward into the positioning groove.
5. An automated electrical clamp according to claim 1, characterized in that: A set of cross arms (10) is fixedly provided with a fixed frame (20), a slide rod (21) is fixedly provided on the fixed frame (20), a strong magnetic block (22) is slidably sleeved on the slide rod (21), a threaded rod (23) is fixedly provided on the strong magnetic block (22), an adjustment frame (24) is fixedly provided on the fixed frame (20), a screw sleeve (25) is rotatably installed on the adjustment frame (24), the threaded rod (23) is threadedly connected to the screw sleeve (25), a handwheel is fixedly provided on the screw sleeve (25), a square hole is provided on the fixed frame (20) and corresponds to the strong magnetic block (22), and a mesh plate is fixedly provided in the square hole.
6. An automated electrical clamp according to claim 1, characterized in that: A fixing block (26) is fixedly provided on the top frame (6), and a buffer support (27) is fixedly installed on the fixing block (26). A protective plate (28) is fixedly provided at the end of the buffer support (27), and a guide rod (29) is fixedly provided on the protective plate (28). The end of the guide rod (29) passes through the fixing block (26) and can slide left and right.
7. An automated electrical clamp according to claim 1, characterized in that: The platform (1) is provided with a through hole (30), the through hole (30) is provided with a ring (31), the platform (1) is provided with a base frame (32), the base frame (32) is provided with a collection box (33), and the collection box (33) is located below the through hole (30).
8. An automated electrical clamp according to claim 7, characterized in that: A mesh frame (34) is fixedly provided on the through hole (30).