Surface treatment device before glazing

By designing a surface treatment device for pre-glazing that includes regulating components, a water pump, and a heating tube, the problems of unstable clamping and lack of combined dry and wet processing in ceramic processing were solved, achieving high efficiency and high quality in ceramic surface treatment.

CN224224160UActive Publication Date: 2026-05-12潮州市潮安区古巷孚中工艺瓷厂
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
潮州市潮安区古巷孚中工艺瓷厂
Filing Date
2025-06-04
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing surface treatment devices for glazing lack efficient clamping mechanisms, leading to unstable ceramic processing. They also lack dry and wet co-processing modules, affecting processing efficiency and quality.

Method used

A surface treatment device for pre-glazing was designed, comprising an adjustment component, a water pump, a nozzle, and a heating tube. The adjustment component enables stable clamping of the ceramic, the water pump and nozzle are used for cleaning, and the heating tube is used for drying, achieving a combined wet and dry treatment.

Benefits of technology

It improves the stability and efficiency of ceramic processing, enhances glaze adhesion, and improves the quality and effect of ceramic surface treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic processing, and discloses a surface treatment device before glazing. Comprising a box body and a base, the base is fixed in the box body, and an adjusting assembly is arranged at the top of the base; the adjusting rod is arranged to drive the groove disc to rotate along the top of the base, so that the groove disc drives the sliding rod to slide along the inner groove of the groove disc and the inner groove of the supporting plate, the sliding rod drives the clamping plate to move, and therefore the effect of clamping and fixing during ceramic machining is achieved; cleaning liquid in the water tank can be drained into the water inlet pipe through the water pump, so that the cleaning liquid in the water inlet pipe flows into the water outlet pipe, a spray head at the bottom of the water outlet pipe sprays and cleans ceramics, an instruction is sent to the heating pipe through the controller, the heating pipe converts electric energy into heat energy to heat the ceramics, and therefore a dry-wet cooperative processing module is added.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, specifically to a surface treatment device before glazing. Background Technology

[0002] Ceramics are silicate materials made from natural clay, quartz, feldspar, and other inorganic non-metallic minerals through molding, drying, and high-temperature sintering. They can be classified into four main categories according to their uses: daily-use ceramics, building ceramics, industrial ceramics, and advanced ceramics. Traditional ceramics possess characteristics such as high hardness, corrosion resistance, and good insulation, but they are also brittle.

[0003] Pre-glazing surface treatment equipment is a key pretreatment device for ceramic, glass and other products before glazing. It is mainly used to clean, activate and optimize the surface of the substrate to enhance the adhesion of the glaze. Existing pre-glazing surface treatment equipment usually lacks an efficient clamping mechanism, which makes it difficult to fix the workpiece stably and reliably during ceramic processing. This not only affects the processing efficiency, but may also damage the ceramic due to unstable fixation. In addition, it usually lacks a dry and wet co-processing module. The lack of this module makes the ceramic surface treatment process lack flexibility and efficiency, and cannot perform wet and dry treatments at the same time according to actual needs, thus limiting the quality and effect of surface treatment.

[0004] Therefore, it is necessary to provide a new surface treatment device before glazing to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide a surface treatment device before glazing, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device before glazing, comprising a housing, and further comprising:

[0007] The base is fixed inside the housing, and an adjustment component is provided on the top of the base;

[0008] A sliding rod is disposed inside the adjusting assembly, and a clamping plate is fixed to the top of the sliding rod, and a support plate is fixed to the top of the base;

[0009] A water pump is fixed to the top of the housing. The water inlet of the water pump is connected to an inlet pipe, one end of which is connected to a water tank. The water outlet of the water pump is connected to an outlet pipe, and the bottom of the outlet pipe is connected to a nozzle.

[0010] The controller is fixed to the top of the housing, and a heating element is electrically connected to the bottom of the controller.

[0011] Preferably, the adjustment assembly includes a grooved disc rotatably connected to the top of the base, and an adjustment rod is fixed to the outer side of the grooved disc.

[0012] Preferably, a hinge is fixed to one side of the box body, and one end of the hinge is fixedly connected to the box door by bolts.

[0013] Preferably, a support frame is fixed to the bottom of the box, and a support base is fixed to the bottom of the support frame.

[0014] Preferably, a baffle is fixed inside the box, a fixing seat is fixed at the bottom of the baffle, and the inner wall of the fixing seat is fixed to the outer side of the water outlet pipe.

[0015] Preferably, a fixing plate is fixed inside the housing, and a fixing ring is fixed on one side of the fixing plate, with the inner wall of the fixing ring fixed to the outer side of the heating tube.

[0016] Preferably, a drain plate for drainage is fixed inside the box.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention features an adjustable rod that allows the grooved disc to rotate along the top of the base. This causes the grooved disc to slide along the grooves inside the disc and the support plate, which in turn moves the clamping plate. This achieves the effect of clamping and fixing the ceramic during processing. A water pump directs the cleaning fluid from the tank to the inlet pipe, which then flows into the outlet pipe. The nozzle at the bottom of the outlet pipe sprays the ceramic with water for cleaning. A controller sends a command to the heating element, which converts electrical energy into heat to heat the ceramic, thus achieving both drying and cleaning. Attached Figure Description

[0019] Figure 1 A schematic diagram of a preferred embodiment of the surface treatment device before glazing provided by this utility model;

[0020] Figure 2 This is a schematic diagram of the water pump in this utility model;

[0021] Figure 3 This is a schematic diagram of the adjustment component in this utility model;

[0022] Figure 4 This is a schematic diagram of the heating element in this utility model.

[0023] In the diagram: 1. Box body; 2. Base; 3. Adjustment component; 31. Groove plate; 32. Adjustment rod; 4. Slide rod; 5. Clamping plate; 6. Support plate; 7. Water pump; 8. Inlet pipe; 9. Water tank; 10. Outlet pipe; 11. Nozzle; 12. Controller; 13. Heating element; 14. Hinge; 15. Box door; 16. Support frame; 17. Support base; 18. Baffle; 19. Fixing base; 20. Fixing plate; 21. Fixing ring; 22. Drip plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 As shown, a surface treatment device before glazing includes a box 1 and a base 2. The base 2 is fixed inside the box 1, and an adjustment component 3 is provided on the top of the base 2. The box 1 can fix the base 2, so that the adjustment component 3 can rotate stably along the top of the base 2, which facilitates the subsequent clamping and fixing of ceramics.

[0026] The slide bar 4 is located inside the adjustment assembly 3. A clamping plate 5 is fixed to the top of the slide bar 4, and a support plate 6 is fixed to the top of the base 2. The base 2 can fix the support plate 6. A groove is provided inside the support plate 6. The adjustment assembly 3 can drive the slide bar 4 to move, so that the slide bar 4 drives the clamping plate 5 to slide along the groove of the support plate 6, thereby achieving the effect of clamping and fixing ceramic processing.

[0027] The water pump 7 is fixed to the top of the housing 1. The water inlet end of the water pump 7 is connected to the water inlet pipe 8. One end of the water inlet pipe 8 is connected to the water tank 9. The water outlet end of the water pump 7 is connected to the water outlet pipe 10. The bottom of the water outlet pipe 10 is connected to the nozzle 11. The housing 1 can fix the water pump 7 so that the water pump 7 can guide the cleaning liquid in the water tank 9 into the water inlet pipe 8, so that the cleaning liquid in the water inlet pipe 8 can flow into the water outlet pipe 10, and the nozzle 11 at the bottom of the water outlet pipe 10 can spray the liquid, thereby achieving the effect of spray cleaning the ceramic.

[0028] The controller 12 is fixed to the top of the housing 1. The bottom of the controller 12 is electrically connected to the heating tube 13. The housing 1 can fix the controller 12 so that the controller 12 can send instructions to the heating tube 13, so that the heating tube 13 can convert electrical energy into heat energy for heating, which is convenient for subsequent heating and drying of ceramics.

[0029] The adjustment assembly 3 includes a grooved disk 31 rotatably connected to the top of the base 2. An adjustment rod 32 is fixed to the outside of the grooved disk 31. The adjustment rod 32 can drive the grooved disk 31 to rotate, so that the grooved disk 31 rotates along the top of the base 2, which facilitates the subsequent sliding of the grooved disk 31 and the slide rod 4.

[0030] A hinge 14 is fixed on one side of the housing 1. One end of the hinge 14 is fixedly connected to the door 15 by bolts. The housing 1 can fix the hinge 14 so that the door 15 can rotate through the hinge 14, which facilitates sealing during subsequent ceramic processing.

[0031] A support frame 16 is fixed to the bottom of the box 1, and a support base 17 is fixed to the bottom of the support frame 16. The support base 17 can fix the support frame 16, so that the support frame 16 can fix the box 1, which facilitates the subsequent support of the main body.

[0032] A baffle 18 is fixed inside the housing 1, and a fixing seat 19 is fixed inside the baffle 18. The inner wall of the fixing seat 19 is fixed to the outer side of the water outlet pipe 10. The housing 1 can fix the baffle 18, so that the baffle 18 fixes the fixing seat 19, and the fixing seat 19 fixes the water outlet pipe 10, which facilitates the subsequent spray cleaning of the ceramic by the spray nozzle 11.

[0033] A fixing plate 20 is fixed inside the chamber 1. A fixing ring 21 is fixed on one side of the fixing plate 20, and the inner wall of the fixing ring 21 is fixed to the outer side of the heating tube 13. The chamber 1 can fix the fixing plate 20, so that the fixing plate 20 fixes the fixing ring 21, and the fixing ring 21 fixes the heating tube 13, which facilitates the subsequent heating and drying of the ceramic.

[0034] The inside of the box 1 is fixed with a drain plate 22 for drainage. The box 1 can fix the drain plate 22 so that the cleaning liquid can flow out through the drain plate 22, which facilitates the discharge of wastewater from ceramic cleaning.

[0035] Working Principle: When using this device, the operator first places the ceramic to be processed into the support plate 6. Then, the adjusting rod 32 is rotated, causing the grooved plate 31 to rotate along the top of the base 2. This causes the grooved plate 31 to slide along the grooves inside the grooved plate 31 and the support plate 6, thus moving the clamping plate 5. This achieves the effect of clamping and fixing the ceramic during processing, avoiding the problem of difficulty in stabilizing the ceramic during processing and improving processing efficiency. Then, the door 15 is closed, and the water pump 7 is turned on, pumping water from the water tank 9... The cleaning solution is diverted into the inlet pipe 8, allowing it to flow into the outlet pipe 10. The nozzle 11 at the bottom of the outlet pipe 10 sprays and cleans the ceramic. Then, the controller 12 is activated, sending a command to the heating tube 13. The heating tube 13 converts electrical energy into heat energy to heat the ceramic. Simultaneously, the controller 12 monitors the temperature of the heating tube 13 to ensure it operates within a safe range and adjusts the heating power as needed to achieve the drying and cleaning effects on the ceramic. This improves the flexibility and efficiency of the ceramic surface treatment process, enhancing the quality and effectiveness of the ceramic surface treatment.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface treatment apparatus before glazing, comprising a housing (1), characterized in that, Also includes: The base (2) is fixed inside the housing (1), and the top of the base (2) is provided with an adjustment component (3); A slide bar (4) is located inside the adjustment assembly (3). A clamping plate (5) is fixed to the top of the slide bar (4), and a support plate (6) is fixed to the top of the base (2). A water pump (7) is fixed to the top of the housing (1). The water inlet end of the water pump (7) is connected to a water inlet pipe (8). One end of the water inlet pipe (8) is connected to a water tank (9). The water outlet end of the water pump (7) is connected to a water outlet pipe (10). The bottom of the water outlet pipe (10) is connected to a nozzle (11). The controller (12) is fixed to the top of the housing (1), and the bottom of the controller (12) is electrically connected to a heating tube (13).

2. The surface treatment apparatus before glazing according to claim 1, characterized in that: The adjustment assembly (3) includes a grooved disk (31) rotatably connected to the top of the base (2), and an adjustment rod (32) is fixed to the outside of the grooved disk (31).

3. The surface treatment apparatus before glazing according to claim 1, characterized in that: A hinge (14) is fixed to one side of the box (1), and a box door (15) is fixed to one end of the hinge (14) by bolts.

4. The surface treatment apparatus before glazing according to claim 1, characterized in that: The bottom of the box (1) is fixed with a support frame (16), and the bottom of the support frame (16) is fixed with a support base (17).

5. The surface treatment apparatus before glazing according to claim 1, characterized in that: The box (1) is fixed with a baffle (18) inside, and a fixing seat (19) is fixed at the bottom of the baffle (18), and the inner wall of the fixing seat (19) is fixed to the outer side of the water outlet pipe (10).

6. The surface treatment apparatus before glazing according to claim 1, characterized in that: The box (1) is fixed with a fixing plate (20) inside. A fixing ring (21) is fixed on one side of the fixing plate (20), and the inner wall of the fixing ring (21) is fixed to the outer side of the heating tube (13).

7. The surface treatment apparatus before glazing according to claim 1, characterized in that: The inside of the box (1) is fixed with a drain plate (22) for drainage.