Electric connector boxing machine

Abstract

An electric connector boxing machine comprises a rack, and the rack is provided with a first conveying mechanism, a pressure resistance detection mechanism, a mechanical arm, a second conveying mechanism, a certification placing mechanism, a controller and a visual detection device. The pressure resistance detection mechanism is arranged on the front side of the first conveying mechanism, the pressure resistance detection mechanism comprises a first proximity switch, a fixed side plate and a pressure resistance tester which are arranged on the rack, the second conveying mechanism is arranged in front of the pressure resistance detection mechanism, and the mechanical arm is arranged above the second conveying mechanism. A clamping mechanism and a camera are arranged at the power end of the mechanical arm, a boxing position is arranged on the second conveying mechanism, and the certification placing mechanism is arranged on the left side of the boxing position. Automatic operation of material detection, boxing and certificate placing is achieved through the first conveying mechanism, the pressure resistance detection mechanism, the mechanical arm, the second conveying mechanism and the certificate placing mechanism, the boxing efficiency is improved, the boxing error rate is reduced, and the labor intensity of workers is relieved.

Description

Technical Field

[0001] This utility model relates to the field of machinery, and in particular to the withstand voltage testing and packaging technology of electrical connectors, especially an electrical connector packaging machine. Background Technology

[0002] Electrical connectors are used for conductive connections in circuits. After production, electrical connectors need to undergo withstand voltage testing and be packaged. In the existing technology, the withstand voltage test is performed manually before packaging and placing the certificate of conformity. This process is characterized by low packaging efficiency, high error rate, and high labor intensity. Utility Model Content

[0003] The purpose of this utility model is to provide an electrical connector boxing machine, which aims to solve the technical problem of manual operation in the prior art.

[0004] This utility model provides an electrical connector boxing machine, including a frame, on which a first conveying mechanism, a withstand voltage testing mechanism, a robot arm, a second conveying mechanism, a certificate placement mechanism, a controller, and a vision inspection device are arranged;

[0005] The withstand voltage testing mechanism is located in front of the first conveying mechanism. The withstand voltage testing mechanism includes a first proximity switch, a fixed side plate, and a withstand voltage tester mounted on a frame. The first proximity switch detects whether the electrical connector has reached the withstand voltage testing mechanism. A sliding seat and a sliding seat drive device are provided on the side of the fixed side plate. The sliding seat and the fixed side plate form a vertical sliding pair. The sliding seat drive device is located above the sliding seat, and its power output end is connected to the sliding seat. A test pin mounting seat is fixedly mounted on the side of the sliding seat, and several withstand voltage test pins are mounted on the test pin mounting seat. The withstand voltage test pins and the withstand voltage tester... The tester is electrically connected. A defective product pusher is installed on the left side of the fixed side plate on the frame. The power output end of the defective product pusher is connected to the defective product pusher. The defective product pusher and the frame form a sliding pair in the left and right direction. A defective product channel is installed on the right side of the fixed side plate on the frame. A good product pusher is installed on the rear side of the fixed side plate on the frame. The power output end of the good product pusher is connected to the good product pusher. The good product pusher and the frame form a sliding pair in the front and back direction. An opening that cooperates with the good product pusher is provided in the fixed side plate. The good product pusher can drive the good product pusher to move forward through the opening.

[0006] The second conveying mechanism is located in front of the pressure resistance testing mechanism, and the robotic arm is located above the second conveying mechanism. The power end of the robotic arm is equipped with a clamping mechanism and a camera. The second conveying mechanism is provided with a boxing position, and a second proximity switch is provided at the boxing position. The second proximity switch is used to detect whether the box has reached the boxing position. The certificate placement mechanism is located to the left of the boxing position. The certificate placement mechanism includes a third proximity switch, a certificate storage box, and a certificate gripping mechanism. The certificate storage box is located behind the second conveying mechanism, and the certificate gripping mechanism is located above the certificate storage box. The third proximity switch is used to detect whether the box has reached the certificate placement mechanism.

[0007] The first conveying mechanism, visual inspection equipment, sliding seat drive device, pressure tester, defective product pusher drive device, good product pusher drive device, second conveying mechanism, robot arm, and certificate gripping mechanism are all electrically connected to the controller, and the camera is electrically connected to the visual inspection equipment.

[0008] Furthermore, the certificate gripping mechanism includes a suction cup translation drive device, which is fixedly mounted on the frame. The power output end of the suction cup translation drive device is connected to a suction cup lifting drive device, and the power output end of the suction cup lifting drive device is connected to a suction cup device.

[0009] Compared with existing technologies, the advantages of this invention are positive and significant. This invention utilizes a first conveying mechanism, a pressure testing mechanism, a robotic arm, a second conveying mechanism, and a certificate placement mechanism to automate material inspection, boxing, and certificate placement, thereby improving boxing efficiency, reducing boxing error rates, and alleviating manual labor intensity. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of an electrical connector boxing machine according to the present invention.

[0011] Figure 2 This is a schematic diagram of a withstand voltage testing mechanism and a robotic arm in an electrical connector packaging machine according to the present invention.

[0012] Figure 3 This is a schematic diagram of the certificate placement mechanism in an electrical connector boxing machine according to the present invention. Detailed Implementation

[0013] The present invention will be further described below with reference to embodiments, but the present invention is not limited to these embodiments. Any similar variations using the present invention should be included within the protection scope of the present invention. The use of directions such as up, down, front, back, left, right, center, inside, and outside in the present invention is only for the convenience of clear description and is not intended to limit the technical solution of the present invention.

[0014] like Figures 1-3 As shown, this utility model provides an electrical connector boxing machine, including a frame, on which a first conveying mechanism 1, a withstand voltage testing mechanism 2, a robotic arm 3, a second conveying mechanism 4, a certificate dispensing mechanism 5, a controller 6, and a vision inspection device 7 are arranged;

[0015] The withstand voltage testing mechanism 2 is located in front of the first conveying mechanism 1. The withstand voltage testing mechanism 2 includes a first proximity switch (not shown), a fixed side plate 8, and a withstand voltage tester, all mounted on a frame. The first proximity switch is used to detect whether the electrical connector has reached the withstand voltage testing mechanism 2. A sliding seat 9 and a sliding seat drive device 10 are provided on the side of the fixed side plate 8. The sliding seat 9 and the fixed side plate 8 form a vertical sliding pair. The sliding seat drive device 10 is located above the sliding seat 9, and its power output end is connected to the sliding seat 9. A test pin mounting seat 11 is fixedly mounted on the side of the sliding seat 9. Several withstand voltage test pins 12 are mounted on the test pin mounting seat 11. Electrically connected to the withstand voltage tester, a defective product pusher drive device 13 is provided on the left side of the fixed side plate 8 on the frame. The power output end of the defective product pusher drive device 13 is connected to a defective product pusher 14. The defective product pusher 14 and the frame form a sliding pair in the left and right direction. A defective product channel 15 is provided on the right side of the fixed side plate 8 on the frame. A good product pusher drive device (not shown in the figure) is provided on the rear side of the fixed side plate 8 on the frame. The power output end of the good product pusher drive device is connected to a good product pusher (not shown in the figure). The good product pusher and the frame form a sliding pair in the front and back direction. An opening that cooperates with the good product pusher is provided in the fixed side plate. The good product pusher drive device can drive the good product pusher to move forward through the opening.

[0016] The second conveying mechanism 4 is located in front of the pressure testing mechanism 2, and the robotic arm 3 is located above the second conveying mechanism 4. The power end of the robotic arm 3 is equipped with a clamping mechanism 17 and a camera 18. The second conveying mechanism 4 is provided with a boxing position 23, and a second proximity switch (not shown in the figure) is provided at the boxing position 23. The second proximity switch is used to detect whether the box has reached the boxing position 23. The certificate placement mechanism 5 is located to the left of the boxing position 23. The certificate placement mechanism 5 includes a third proximity switch (not shown in the figure), a certificate storage box 19, and a certificate gripping mechanism. The certificate storage box 19 is located behind the second conveying mechanism 4, and the certificate gripping mechanism is located above the certificate storage box 19. The third proximity switch is used to detect whether the box has reached the certificate placement mechanism 5.

[0017] The first conveying mechanism 1, visual inspection equipment, sliding seat drive device 10, pressure tester, defective product push block drive device 13, good product push block drive device, second conveying mechanism 4, robot arm 3 and certificate gripping mechanism are all electrically connected to the controller 6, and the camera 18 is electrically connected to the visual inspection equipment.

[0018] Furthermore, the certificate gripping mechanism includes a suction cup translation drive device 20, which is fixedly mounted on the frame. The power output end of the suction cup translation drive device 20 is connected to a suction cup lifting drive device 21, and the power output end of the suction cup lifting drive device 21 is connected to a suction cup device 22. The control ends of the suction cup translation drive device 20, the suction cup lifting drive device 21, and the suction cup device 22 are all connected to the controller 6.

[0019] Specifically, the specific structures and principles of the first conveying mechanism 1, the robotic arm 3, the second conveying mechanism 4, the controller 6, the vision inspection device 7, the pressure tester, the drive device, the pressure test needle 12, the proximity switch, the suction cup translation drive device 20, the suction cup lifting drive device 21, and the suction cup device 22, as well as other aspects not described in detail, all adopt well-known solutions in the prior art, which are already understood by those skilled in the art and will not be elaborated here. For example, the drive device can be a cylinder or an electric cylinder. The proximity switch can be a photoelectric sensor.

[0020] The working principle of this utility model:

[0021] The first conveying mechanism 1 conveys a row of electrical connectors to the withstand voltage testing mechanism 2. After the first detection switch detects that the electrical connectors are in place, the first sliding seat drive device 10 drives the sliding seat 9 to move down. The sliding seat 9 drives the withstand voltage test needle 12 to move down through the test needle mounting seat 11 and insert it into the test hole of each electrical connector. The withstand voltage tester performs a withstand voltage insulation test and sends the test result signal to the controller 6. If the test result is unqualified, the controller 6 controls the defective product pusher drive device 13 to drive the defective product pusher 14 to push this row of electrical connectors to the right into the defective product channel 15. If the test result is qualified, the controller 6 controls the good product pusher drive device to drive the good product pusher to push this row of electrical connectors forward. At the same time, the second conveying mechanism 4 transports the prepared box to the left to the boxing position 23. The second proximity switch detects whether the box has reached the boxing position 23. Then, the robot arm 3 uses the clamping mechanism 17 to... The electrical connectors are installed in the box. One box can hold several rows of electrical connectors. After one box is installed, the robot arm 3 moves the camera 18 to the top of the box to take a picture. The camera 18 transmits the captured image to the vision inspection device 7. The vision inspection device 7 recognizes the image and calculates the number of electrical connectors in the box. If the number is accurate, it sends a signal to the controller. The controller controls the second conveying mechanism 4 to continue transporting the box to the left to the certificate placement mechanism 5. The third proximity switch detects whether the box has reached the certificate placement mechanism 5. Then, the suction cup lifting drive device 21 drives the suction cup device 22 to move down to pick up the certificate in the certificate storage box 19 and then rises. The suction cup translation drive device 20 drives the suction cup device 22 to the top of the box. The suction cup lifting drive device 21 drives the suction cup device 22 to move down again. The suction cup device 22 releases and places the certificate into the box, completing the boxing process. If the number is inaccurate, no certificate is placed.

Claims

1. A connector packaging machine, characterized in that, The system includes a frame, on which are mounted a first conveying mechanism, a pressure testing mechanism, a robotic arm, a second conveying mechanism, a certificate placement mechanism, a controller, and a vision inspection device. The withstand voltage testing mechanism is located in front of the first conveying mechanism. The withstand voltage testing mechanism includes a first proximity switch, a fixed side plate, and a withstand voltage tester mounted on a frame. The first proximity switch detects whether the electrical connector has reached the withstand voltage testing mechanism. A sliding seat and a sliding seat drive device are provided on the side of the fixed side plate. The sliding seat and the fixed side plate form a vertical sliding pair. The sliding seat drive device is located above the sliding seat, and its power output end is connected to the sliding seat. A test pin mounting seat is fixedly mounted on the side of the sliding seat, and several withstand voltage test pins are mounted on the test pin mounting seat. The withstand voltage test pins and the withstand voltage tester... The tester is electrically connected. A defective product pusher is installed on the left side of the fixed side plate on the frame. The power output end of the defective product pusher is connected to the defective product pusher. The defective product pusher and the frame form a sliding pair in the left and right direction. A defective product channel is installed on the right side of the fixed side plate on the frame. A good product pusher is installed on the rear side of the fixed side plate on the frame. The power output end of the good product pusher is connected to the good product pusher. The good product pusher and the frame form a sliding pair in the front and back direction. An opening that cooperates with the good product pusher is provided in the fixed side plate. The good product pusher can drive the good product pusher to move forward through the opening. The second conveying mechanism is located in front of the pressure resistance testing mechanism, and the robotic arm is located above the second conveying mechanism. The power end of the robotic arm is equipped with a clamping mechanism and a camera. The second conveying mechanism is provided with a boxing position, and a second proximity switch is provided at the boxing position. The second proximity switch is used to detect whether the box has reached the boxing position. The certificate placement mechanism is located to the left of the boxing position. The certificate placement mechanism includes a third proximity switch, a certificate storage box, and a certificate gripping mechanism. The certificate storage box is located behind the second conveying mechanism, and the certificate gripping mechanism is located above the certificate storage box. The third proximity switch is used to detect whether the box has reached the certificate placement mechanism. The first conveying mechanism, visual inspection equipment, sliding seat drive device, pressure tester, defective product pusher drive device, good product pusher drive device, second conveying mechanism, robot arm, and certificate gripping mechanism are all electrically connected to the controller, and the camera is electrically connected to the visual inspection equipment.

2. The electrical connector packaging machine according to claim 1, characterized in that, The certificate gripping mechanism includes a suction cup translation drive device, which is fixedly mounted on the frame. The power output end of the suction cup translation drive device is connected to a suction cup lifting drive device, and the power output end of the suction cup lifting drive device is connected to a suction cup device.

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