Intelligent tray with plugging function

By designing a pluggable control housing and battery structure on the smart tray, the problem of the smart tray being inconvenient to disassemble and maintain is solved, enabling convenient maintenance and structural reinforcement, and improving the reliability and durability of the equipment.

CN224225564UActive Publication Date: 2026-05-12TIANJIN SAIPUT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN SAIPUT TECH CO LTD
Filing Date
2025-07-01
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing intelligent control components of smart pallets are not easy to disassemble and maintain, resulting in frequent damage and breakage.

Method used

Design a smart tray with plug-in function. The tray has a mounting cavity on the side, and a control shell is detachably installed inside the mounting cavity. The control shell contains a control board, a battery and a wireless transceiver, and is connected to a sealing groove by fasteners, which facilitates the inspection and maintenance of the battery and control board.

Benefits of technology

It enables convenient inspection and maintenance of intelligent pallets, enhances the structural strength of pallets, prevents deformation and bending, and ensures the reliability and durability of the control components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The intelligent tray with the plugging function comprises a tray body, an installation cavity is formed in one side of the tray body, and a control shell is detachably arranged in the installation cavity; a control panel, a battery and a wireless signal transceiver are arranged in the control shell, the control panel is electrically connected with the battery and the wireless signal transceiver, a sealing groove is formed in the edge of an opening of the installation cavity, a connecting edge is arranged on the edge of one side of the control shell, and after the control shell is arranged in the installation cavity, the connecting edge is installed in the sealing groove through a fastener. When the tray is used, the star-shaped frame and the frame arranged at the bottom of the tray can effectively enhance the structural strength of the tray and prevent the tray from deforming and bending, and the control panel and the battery are arranged on the side face of the tray, so that the control shell on the side face of the tray can be overhauled no matter whether goods exist on the tray or not.
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Description

Technical Field

[0001] This utility model relates to the field of intelligent tray technology, specifically to an intelligent tray with plug-in / plug-out function. Background Technology

[0002] A smart pallet is a logistics device that incorporates intelligent technologies, primarily used for loading, unloading, transporting, storing, and distributing goods. By embedding smart hardware such as RFID chips, positioning modules, and QR codes, it enables real-time tracking and status monitoring of goods, significantly improving the transparency and controllability of logistics.

[0003] The intelligent control components of existing smart trays are inconvenient to disassemble and maintain. Due to the large number of smart trays used, the intelligent control components are inevitably subject to damage. To address this, we propose a smart tray with plug-in functionality. Utility Model Content

[0004] This invention provides an intelligent tray with plug-in / plug-out function, which has the advantage of facilitating the inspection and maintenance of batteries and control boards, and solves the problems mentioned in the background art.

[0005] The technical solution of this utility model is implemented as follows: a smart tray with plug-in function is designed, including a tray, a mounting cavity is provided on one side of the tray, and a control shell is detachably provided in the mounting cavity; the control shell is provided with a control board, a battery and a wireless signal transceiver, and the control board is electrically connected to the battery and the wireless signal transceiver respectively.

[0006] Preferably, the opening edge of the mounting cavity is provided with a sealing groove, and one side edge of the control housing is provided with a connecting edge. When the control housing is placed in the mounting cavity, the connecting edge is installed in the sealing groove by fasteners.

[0007] Preferably, a rectangular cavity is provided on one side of the control housing, and the control board and the wireless signal transceiver are both installed in the rectangular cavity, which is sealed by a removable sealing plate.

[0008] Preferably, the control housing is provided with a battery compartment containing a battery. The opening of the battery compartment is provided with a mounting hole through which the battery can be removed. A sealing cover is removably provided inside the mounting hole.

[0009] Preferably, one end of the battery has two electrodes, and the bottom of the battery compartment has two contacts corresponding to the electrodes. When the battery is placed in the battery compartment, the electrodes contact the contacts respectively, and the contacts are electrically connected to the control board.

[0010] Preferably, the battery compartment is elongated, and a battery cavity corresponding to the battery compartment is provided on the inner wall of the mounting cavity, and the battery compartment is placed inside the battery cavity.

[0011] Preferably, the tray includes first supports located at its four bottom corners and the middle of its sides, and the mounting cavity is disposed on the side of the first support of the mounting cavity.

[0012] Preferably, the bottom edge of the tray is provided with a frame that connects to each of the first supports, and a cross-shaped frame that connects each of the first supports is provided in the middle of the bottom surface of the tray.

[0013] Preferably, a second support is provided in the middle of the cross-shaped frame.

[0014] Preferably, the control board is also electrically connected to the positioner.

[0015] Compared with the prior art, the present invention has a cross-shaped frame and frame set at the bottom of the pallet, which can effectively strengthen the structural strength of the pallet and prevent the pallet from deforming and bending. The control board and battery are set on the side of the pallet, so the control shell on the side of the pallet can be inspected and maintained regardless of whether there are goods on the pallet. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 .

[0018] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 .

[0019] Figure 3 This is a schematic diagram of the structure of the control housing of this utility model. Figure 1 .

[0020] Figure 4 This is a schematic diagram of the structure of the control housing of this utility model. Figure 2 .

[0021] Figure 5 This is a cross-sectional view of the control housing of this utility model.

[0022] Figure 6 This is a schematic diagram of the bottom structure of the tray of this utility model. Figure 1 .

[0023] Figure 7 This is a schematic diagram of the bottom structure of the tray of this utility model. Figure 2 .

[0024] In the diagram: 1. Tray; 2. First support; 3. Connecting edge; 4. Mounting hole; 5. Sealing cover; 6. Battery compartment; 7. Control housing; 8. Sealing groove; 9. Mounting cavity; 10. Battery cavity; 11. Sealing plate; 12. Second support; 13. Battery; 14. Rectangular cavity; 15. Control board; 16. Electrode; 17. Contact; 18. Star-shaped frame; 19. Frame. Detailed Implementation

[0025] The technical solution of this utility model will be clearly and completely described below with reference to its embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Reference Figures 1 to 7 This utility model provides a technical solution: an intelligent tray with plug-in function, including a tray 1. The tray 1 includes first supports 2 located at its four bottom corners and the middle of its sides, and a mounting cavity 9 is disposed on the side of the first support 2 in the mounting cavity 9. To enhance the supporting strength of the tray 1, such as... Figure 6 As shown, a frame 19 is provided at the bottom edge of the pallet 1 to connect with each of the first supports 2, and a cross-shaped frame 18 is provided in the middle of the bottom surface of the pallet 1 to connect each of the first supports 2. The cross-shaped frame 18 and the frame 19 can effectively strengthen the structural strength of the pallet 1 and prevent the pallet 1 from deforming and bending.

[0027] The tray 1 proposed in this application allows four first supports 2 to be supported on the ground, such as Figure 7 As shown, a second support 12 is provided in the middle of the star-shaped frame 18. The second support 12 is used to support the middle of the tray 1 and prevent the middle of the tray 1 from sinking. Figure 7 As shown, the forklift's front fork ( Figure 7 (As shown by the dashed line) It can be inserted under the tray from any side of the tray 1, and the cross-shaped frame 18 and frame 19 can contact the fork.

[0028] Furthermore, one side of the tray 1 is provided with a mounting cavity 9, such as... Figure 1 and Figure 2 As shown, the mounting cavity 9 is located on the side of the first support 2, allowing direct observation of the mounting cavity 9. A control housing 7 is detachably installed inside the mounting cavity 9. The control housing 7 matches the shape of the mounting cavity 9. When installing the control housing 7, it is simply inserted into the mounting cavity 9; conversely, when it needs to be removed, it is simply pulled out of the mounting cavity 9. The specific connection relationship between the control housing 7 and the mounting cavity 9 is as follows... Figure 1As shown, a sealing groove 8 is provided at the opening edge of the mounting cavity 9, and a connecting edge 3 is provided on one side edge of the control housing 7. When the control housing 7 is inserted into the mounting cavity 9, the connecting edge 3 is installed in the sealing groove 8 by fasteners, which are bolts. That is, the connecting edge 3 is fastened in the mounting cavity 9 by bolts. In this way, the control housing 7 on the side of the pallet 1 can be inspected regardless of whether there are goods on the pallet 1. When it is necessary to remove the control housing 7, first loosen the bolts, and then the control housing 7 can be pulled out from the mounting cavity 9.

[0029] In this application, the control housing 7 contains a control board 15, a battery 13, and a wireless transceiver. The control board is a PCB control board, and the control board 15 is electrically connected to the battery 13 and the wireless transceiver. The wireless transceiver supports radio frequency, local area network, Bluetooth, 4G, or 5G signals, etc. Figure 4 and Figure 5 As shown, a rectangular cavity 14 is provided on one side of the control housing 7. The control board 15 and the wireless signal transceiver are both installed in the rectangular cavity 14. The rectangular cavity 14 is sealed by a detachable sealing plate 11. The sealing plate 11 and the edge of the rectangular cavity 14 are fastened by bolts for easy installation and disassembly.

[0030] Furthermore, the control housing 7 is provided with a battery compartment 6, which contains a battery 13. The opening of the battery compartment 6 is provided with a mounting hole 4, through which the battery 13 can be removed. A sealing cover 5 is detachably provided inside the mounting hole 4. The sealing cover 5 is fastened or threaded to the mounting hole 4, which makes the sealing cover 5 easy to remove. An elastic pad, such as a rubber pad or a foam pad, is provided on the side of the sealing cover 5 near the battery 13. When the sealing cover 5 is installed, the elastic pad can press the battery 13 tightly.

[0031] Battery 13 and control board 15 are connected as follows: Figure 4 As shown, two electrodes 16 are provided at one end of the battery 13, namely the positive and negative terminals of the battery. Two contacts 17 corresponding to the electrodes 16 are provided at the bottom of the battery compartment 6. When the battery 13 is placed in the battery compartment 6, the electrodes 16 contact the contacts 17 respectively. The contacts 17 are electrically connected to the control board 15. The contacts 17 and the control board 15 are specifically connected by wires or conductive sheets. The wires or conductive sheets are set on the inner wall of the battery compartment 6. When the battery needs to be replaced, simply unscrew the sealing cover 5, take out the old battery, and replace it with a new battery.

[0032] Furthermore, to further increase battery capacity and extend battery life, the battery compartment 6 is designed in a long, narrow shape, which increases its volume. Figure 4 As shown, however, this causes the battery compartment 6 to protrude beyond the control housing 7. Therefore, in order to also preserve the battery compartment 6, as shown... Figure 1As shown, a battery cavity 10 corresponding to the battery compartment 6 is provided on the inner wall of the mounting cavity 9, and the battery compartment 6 is placed inside the battery cavity 10.

[0033] Based on the above embodiments, further optimizations can be made. When the battery is almost depleted, the control board automatically sends information via a wireless transceiver. In addition, an indicator light connected to the control board is provided on the surface of the control housing 7, and a charging port (not shown in the figure) is provided on the surface of the control housing 7, which is connected to the control board.

[0034] Based on the above embodiments, further optimizations can be made. The control board 15 is also electrically connected to the locator, which is set inside the rectangular cavity 14. The locator supports local area network positioning, Beidou positioning, radio frequency positioning, etc.

[0035] Based on the above embodiments, further optimization can be achieved by also providing an RFID chip inside the rectangular cavity 14.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A smart tray with plug-in function, comprising a tray (1), characterized in that, The tray (1) has a mounting cavity (9) on one side, and a control housing (7) is detachably installed inside the mounting cavity (9). The control housing (7) contains a control board (15), a battery (13) and a wireless transceiver. The control board (15) is electrically connected to the battery (13) and the wireless transceiver, respectively.

2. The smart tray with plug-in / plug-out function as described in claim 1, characterized in that, The opening edge of the mounting cavity (9) is provided with a sealing groove (8), and one side edge of the control housing (7) is provided with a connecting edge (3). When the control housing (7) is placed in the mounting cavity (9), the connecting edge (3) is installed in the sealing groove (8) by fasteners.

3. The smart tray with plug-in / plug-out function as described in claim 1, characterized in that, A rectangular cavity (14) is provided on one side of the control housing (7). The control board (15) and the wireless signal transceiver are both installed in the rectangular cavity (14). The rectangular cavity (14) is sealed by a removable sealing plate (11).

4. The smart tray with plug-in / plug-out function as described in claim 3, characterized in that, The control housing (7) is provided with a battery compartment (6), which contains a battery (13). The opening of the battery compartment (6) is provided with a mounting hole (4), through which the battery (13) can be removed. A sealing cover (5) is detachably provided inside the mounting hole (4).

5. The smart tray with plug-in / plug-out function as described in claim 4, characterized in that, The battery (13) has two electrodes (16) at one end and two contacts (17) corresponding to the electrodes (16) at the bottom of the battery compartment (6). When the battery (13) is placed in the battery compartment (6), the electrodes (16) contact the contacts (17) respectively, and the contacts (17) are electrically connected to the control board (15).

6. The smart tray with plug-in / plug-out function as described in claim 5, characterized in that, The battery compartment (6) is long and narrow, and a battery cavity (10) corresponding to the battery compartment (6) is provided on the inner wall of the mounting cavity (9). The battery compartment (6) is placed inside the battery cavity (10).

7. The smart tray with plug-in / plug-out function as described in claim 6, characterized in that, The tray (1) includes a first support (2) located at the four corners of its bottom and the middle of its side, and a mounting cavity (9) is provided on the side of the first support (2) of the mounting cavity (9).

8. The smart tray with plug-in / plug-out function as described in claim 7, characterized in that, The bottom edge of the tray (1) is provided with a frame (19) that connects to each of the first supports (2), and a cross-shaped frame (18) that connects each of the first supports (2) is provided in the middle of the bottom surface of the tray (1).

9. The smart tray with plug-in / plug-out function as described in claim 8, characterized in that, A second support (12) is provided in the middle of the cross-shaped frame (18).

10. The smart tray with plug-in / plug-out function as described in claim 3, characterized in that, The control panel (15) is also electrically connected to the positioner.