Anti-blocking device of belt conveyor
By installing a dispersing roller and a crushing mechanism on the belt conveyor, the problem of clumping and clogging of powdered cement raw materials was solved, achieving a fast and efficient unblocking effect and ensuring production continuity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI JINGLAN CEMENT CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-12
AI Technical Summary
Powdered cement raw materials are prone to clumping and blockage during storage and transportation, which affects normal production. Existing treatment methods are not effective.
A rotatable dispersing roller and a crushing mechanism are installed inside a sealed cover on the belt conveyor. The dispersing roller breaks up the lumps, and the harder lumps are sent to the crushing box for crushing. Finally, the lumps are conveyed to the belt by a bucket elevator to achieve rapid unblocking.
It effectively prevents powdered cement raw materials from clogging, achieving rapid and efficient unclogging and ensuring continuous production.
Smart Images
Figure CN224226236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cement production technology, specifically to an anti-blocking device for a belt conveyor. Background Technology
[0002] The cement industry currently uses a large amount of powdered materials as raw materials, especially some industrial by-products and tailings powder. These materials are characterized by their powdery form and the presence of a certain amount of moisture. After prolonged storage or during rainy seasons and winters, the moisture does not easily evaporate. Because they are mostly stored in warehouses, the high moisture content can easily lead to clumping or caking due to compression. This can cause various blockages during use, affecting normal production. Currently, there are many ways to address this problem, but their effectiveness is not entirely satisfactory. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides an anti-clogging device for belt conveyors, which solves the problem of blockage caused by the agglomeration of powdered cement raw materials.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, the present invention provides the following technical solution: a belt conveyor anti-blocking device, comprising a belt conveyor, the belt conveyor including a frame and a rotatable conveyor belt, the top of the belt conveyor being covered with a sealing cover, the sealing cover being located directly above the conveyor belt.
[0007] The sealing cover is equipped with at least one set of rotatable dispersing rollers, and a discharge port is provided on one side of the sealing cover.
[0008] The unloading plate is located below the discharge port. A crushing box is installed below the unloading plate. The top of the crushing box has an inlet. A rotatable crushing roller is installed inside the crushing box. The crushing roller is driven by an external crushing motor.
[0009] The bucket elevator is connected to the bottom outlet of the crushing box via a receiving pipe. A discharge pipe is installed at the top outlet of the bucket elevator, and the outlet of the discharge pipe is located above the conveyor belt.
[0010] As a further preferred embodiment, the dispersing roller is driven by an external motor, and the dispersing roller is set in a horizontally inclined position with an inclination angle of 30-45 degrees.
[0011] As a further preferred embodiment, side baffles are provided on both sides of the unloading plate to prevent material from slipping off.
[0012] As a further preferred embodiment, a suction hopper is installed on the top of the sealing cover, a storage box is provided on the side of the sealing cover, an industrial vacuum cleaner is installed on the top of the storage box, and the industrial vacuum cleaner is connected to the suction hopper through a suction hose.
[0013] As a further preferred embodiment, the dispersing rollers are provided in two sets, and the two sets of dispersing rollers are staggered.
[0014] (III) Beneficial Effects
[0015] This utility model provides an anti-blocking device for belt conveyors. It has the following beneficial effects:
[0016] This belt conveyor anti-clogging device, by setting up a dispersing and unblocking mechanism in the conveying process of powdered cement raw materials, can disperse the lumps in the conveyor before conveying them. It can also promptly remove lumps that are too hard to disperse and then crush them through a crushing mechanism before finally incorporating them into the conveying structure, thereby achieving the purpose of fast and efficient unblocking. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a partial structural diagram of the present invention.
[0019] In the diagram: 1. Frame; 2. Conveyor belt; 3. Sealing cover; 4. Dispersing roller; 5. Discharge port; 6. Unloading plate; 7. Crushing box; 71. Feed inlet; 8. Crushing roller; 9. Crushing motor; 10. Bucket elevator; 11. Receiving pipe; 12. Discharge pipe; 13. Storage box; 14. Industrial vacuum cleaner; 15. Suction hopper; 16. Suction hose; 17. Side baffle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] like Figure 1-2 As shown, this utility model provides a technical solution: a belt conveyor anti-blocking device, characterized in that: it includes a belt conveyor, the belt conveyor includes a frame 1 and a rotatable conveyor belt 2 (and also includes a drive motor, drive sprocket, etc., which are within the scope of prior art), the top of the belt conveyor is covered with a sealing cover 3 (with raw material inlets and outlets on both sides), and the sealing cover 3 is located directly above the conveyor belt 2.
[0022] The sealing cover 3 is equipped with two sets of rotatable dispersing rollers 4, and the rotation direction of the dispersing rollers 4 is as follows: Figure 2 As shown, Figure 1 The central sealing cover 3 is a cross-sectional view. To facilitate the display of the position of the dispersing roller 4 inside the sealing cover 3, the two sets of dispersing rollers 4 are staggered. The dispersing roller 4 is driven by an external motor and is set horizontally inclined (this design is intended to facilitate the discharge of raw materials with high hardness). The inclination angle is 30-45 degrees. A discharge port 5 is provided on one side of the sealing cover 3. The discharge port 5 can be designed as an inclined step to facilitate material discharge.
[0023] A suction hopper 15 is installed on the top of the sealing cover 3, and a storage box 13 is provided on the side of the sealing cover 3. An industrial vacuum cleaner 14 is installed on the top of the storage box 13. The industrial vacuum cleaner 14 is connected to the suction hopper 15 through a suction hose 16. For the dust generated during the dispersing process, the industrial vacuum cleaner 15 is turned on, and the dust in the sealing cover 3 is sucked into the storage box 13 through the suction hopper 15 and the suction hose 16 for storage. There is a waste discharge port at the bottom of the storage box 13 (not shown in the figure), and the waste can be discharged periodically.
[0024] The discharge plate 6 is located below the discharge port 5. Side baffles 17 are provided on both sides of the discharge plate 6. The purpose of the side baffles 17 is to prevent raw materials from falling and to prevent materials from slipping. A crushing box 7 is provided below the discharge plate 6. The top of the crushing box 7 has a feed inlet 71. Two rotatable crushing rollers 8 are installed inside the crushing box 7 (which crush raw materials by the crushing pressure generated by rotation). The crushing rollers 8 are driven by an external crushing motor 9.
[0025] Bucket elevator 10 (existing technology equipment) is connected to the bottom outlet of crushing box 7 through receiving pipe 11. A discharge pipe 12 is installed at the top outlet of bucket elevator 10, and the outlet of discharge pipe 12 is located above conveyor belt 2.
[0026] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0027] In use, the powdered cement raw material is conveyed by a belt conveyor. During the conveying process, the raw material enters the sealed cover 3 and is driven by an external motor to rotate the dispersing roller 4, thereby dispersing the raw material. The dispersed raw material is discharged from the other side of the sealed cover 3 and enters the next process. The dispersing of the raw material greatly reduces the clogging problem.
[0028] For raw materials that are hard and difficult to break down, they can be conveyed out by the inclined breaking roller 4. The raw materials are fed into the crushing box 7 through the discharge plate 6. The crushing motor 9 is turned on, which drives the crushing roller 8 to rotate, thereby crushing the hard raw materials. The crushed raw materials enter the bucket elevator 10 through the receiving pipe 11. After being lifted by the bucket elevator 10, they are discharged from the discharge pipe 12 onto the conveyor belt 2 and enter the conveying process again.
[0029] In summary, this belt conveyor anti-blocking device, by setting up a dispersing and unblocking mechanism in the conveying process of powdered cement raw materials, can disperse the lumpy materials before conveying them. It can also promptly remove lumps that are difficult to disperse due to their high hardness, and then crush them through a crushing mechanism before finally incorporating them into the conveying structure, thereby achieving the purpose of rapid and efficient unblocking.
[0030] It should be noted that all electrical components mentioned in this article are electrically connected to an external main controller and 220V or 380V AC mains power. The main controller can be a conventional, known device such as a computer, and its control principles, internal structure, and control switching methods are all conventional methods of existing technology. These are directly cited here without further elaboration. In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A belt conveyor anti-blocking device, characterized in that: The belt conveyor includes a frame (1) and a rotatable conveyor belt (2), and a sealing cover (3) is provided on the top of the belt conveyor, which is located directly above the conveyor belt (2). The sealing cover (3) is provided with at least one set of rotatable dispersing rollers (4), and a discharge port (5) is opened on one side of the sealing cover (3); The unloading plate (6) is located below the discharge port (5). A crushing box (7) is provided below the unloading plate (6). The top of the crushing box (7) is provided with an inlet (71). A rotatable crushing roller (8) is installed inside the crushing box (7). The crushing roller (8) is driven by an external crushing motor (9). Bucket elevator (10) is connected to the bottom outlet of crushing box (7) through receiving pipe (11). A discharge pipe (12) is installed at the top outlet of bucket elevator (10), and the outlet of discharge pipe (12) is located above conveyor belt (2).
2. The anti-blocking device for a belt conveyor according to claim 1, characterized in that: The dispersing roller (4) is driven by an external motor. The dispersing roller (4) is set in a horizontally inclined position with an inclination angle of 30-45 degrees.
3. The anti-blocking device for a belt conveyor according to claim 1, characterized in that: The unloading plate (6) is provided with side baffles (17) on both sides, which are used to prevent materials from slipping.
4. The anti-blocking device for a belt conveyor according to claim 1, characterized in that: The top of the sealing cover (3) is equipped with a suction hopper (15), and the side of the sealing cover (3) is provided with a storage box (13). The top of the storage box (13) is equipped with an industrial vacuum cleaner (14), and the industrial vacuum cleaner (14) is connected to the suction hopper (15) through a suction hose (16).
5. The anti-blocking device for a belt conveyor according to claim 1, characterized in that: The dispersing roller (4) is provided in two sets, and the two sets of dispersing roller (4) are staggered.