Lifting type dynamic scale scraping electrochemical device

Abstract

The utility model discloses a lifting type dynamic scale scraping electrochemical device which comprises a reaction tank, two ends of the reaction tank are respectively provided with a jacking mechanism for lifting the height, and the outer side of the reaction tank is communicated with a liquid feeding and discharging mechanism for feeding and discharging liquid and discharging scale; according to the utility model, the power mechanism is matched with the scraping mechanism, and the dynamic lifting scale scraping device is adopted, so that the distance between the cathode plate and the anode plate can be reduced to the optimal distance, the adsorption efficiency of the equipment reaction tank is greatly improved, and scale on the cathode plate of the equipment reaction tank can be synchronously and quickly removed; the phenomenon that scale adsorbed between the cathode plate and the anode plate is thicker and thicker to cause short circuit of the cathode plate and the anode plate is avoided, the scale scraping quantity of a single motor of a single-cell reaction tank is reduced, energy consumption is lower, mechanical faults are fewer, daily operation is more stable, the adsorption effect is better, water saving and energy saving of enterprises are facilitated, and the equipment is simple in overall structure, easy to overhaul and low in cost. And the service life is long, so that the up-down lifting type scraping effect is conveniently realized.

Description

Technical Field

[0001] This utility model relates to the field of electrochemical descaling technology, specifically to a lifting-type dynamic scale scraping electrochemical device. Background Technology

[0002] Electrochemical circulating water treatment technology is a new type of water treatment technology developed since the 1970s. This technology consumes only a certain amount of electricity during use and is a clean and pollution-free water treatment process. It has excellent functions of scale prevention and removal, sterilization and algae removal, and corrosion inhibition. In the electrochemical treatment of circulating cooling water systems, scale-forming ions in the circulating water are precipitated in solid form through electrolysis, reducing the hardness and alkalinity of the circulating water and ensuring the normal and stable operation of the system.

[0003] Existing automated electrochemical scraping equipment is structurally complex and prone to mechanical failures, which is detrimental to the long-term stable operation of the electrochemical device. Due to design limitations in the mechanical scraping structure, the distance between the cathode and anode plates is relatively large, and it is impossible to further reduce the distance between the anode and cathode plates. The effectiveness of electrochemical removal of calcium and magnesium ions is closely related to the distance between the electrodes. On the one hand, a large distance between the anode and cathode plates increases the resistance to ion transport and weakens the driving force of electroadsorption—the electrostatic force—severely affecting the removal efficiency of calcium and magnesium ions. On the other hand, a large distance between the electrodes requires a larger DC power supply voltage to maintain the same electrode current density, resulting in higher power requirements and significantly increased operating costs. Utility Model Content

[0004] The purpose of this invention is to provide a lifting-type dynamic scale-scraping electrochemical device. Through a unique scale-scraping device structure design, the distance between the anode and cathode plates can be reduced to the most suitable distance, which greatly improves the adsorption efficiency of the equipment reaction tank. It can also quickly remove scale and prevent short circuits between the anode and cathode plates. In addition, the overall structure of the device is simple, with few mechanical failures, easy maintenance, and long service life, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a lifting-type dynamic scale scraping electrochemical device, comprising a reaction tank:

[0006] Both ends of the reaction tank are equipped with lifting mechanisms for raising the height. The outside of the reaction tank is connected to a liquid inlet and outlet mechanism for liquid inlet, liquid outlet and scale removal. The inside of the lifting mechanism is equipped with a power mechanism for raising and lowering the height. The moving end of the power mechanism is equipped with a scraping mechanism for contact scraping of dirt.

[0007] The power mechanism includes an output component and a limiting component. The output component is disposed inside the lifting mechanism, and the limiting component is disposed inside the reaction tank.

[0008] The scraping mechanism includes a support component, a locking component, a moving component, and an adapter component. The support component is disposed inside the reaction tank, the locking component is disposed on top of the support component, the moving component is disposed on top of the support component, and the adapter component is disposed on top of the support component.

[0009] For example, the lifting mechanism includes a pushing component and a covering component, the pushing component being disposed at both ends of the reaction tank, and the covering component being disposed at the top of the pushing component.

[0010] For example, the pushing assembly includes a first connecting plate, which is fixedly installed at the bottom of both ends of the reaction tank, and an electric push rod is fixedly installed on the top of the first connecting plate, with a pushing block fixedly installed at the output end of the electric push rod.

[0011] For example, the cover assembly includes a second connecting plate, the bottom of which has an adapter groove, the second connecting plate covers the outside of the push block through the adapter groove, and a top cover is fixedly installed on the inside of the second connecting plate.

[0012] For example, the output component includes a horizontal plate, which is fixedly installed on the inner side wall of the top cover. A motor is fixedly installed on the top of the horizontal plate. The output shaft of the motor is keyed to a threaded post. A threaded sleeve is threadedly connected to the outer side of the threaded post. The threaded sleeve is rotatably connected to the horizontal plate through it.

[0013] For example, the limiting component includes a vertical rod, which is fixedly installed at both ends of the top of the inner cavity of the top cover, and a sliding sleeve is slidably connected to the outer side of the vertical rod.

[0014] For example, the support assembly includes a fixing plate, with mounting plates fixedly installed at both ends of the fixing plate. One end of the mounting plate is fixedly installed at the end of the sliding sleeve and the threaded sleeve, and a bracket is fixedly installed on the top of the fixing plate.

[0015] The adapter component includes a first adapter hole and a second adapter hole, wherein the first adapter hole is formed on the top of the fixing plate and the second adapter hole is formed on the top of the bracket.

[0016] For example, the locking assembly includes a threaded rod that slides inside a second adapter hole, a nut is threaded onto the outer side of the threaded rod, and a connecting strip is fixedly installed at the bottom end of the threaded rod.

[0017] For example, the movable component includes a connecting rod, which is fixedly installed at both ends of the bottom of the connecting strip. A mounting bracket is fixedly installed at the bottom end of the connecting rod, and a scraper body is bolted inside the mounting bracket.

[0018] For example, the liquid inlet and outlet mechanism includes a water inlet pipe that connects the two ends of the surface and the bottom of the back of the reaction tank, a water outlet pipe that connects the top of the back of the reaction tank, a drain pipe that connects the inner side wall of the bottom of the reaction tank, and a scale removal pipe that connects the bottom of the reaction tank.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This utility model, through the coordinated design of the power mechanism and the scraping mechanism, employs a dynamic lifting scraping device to reduce the distance between the anode and cathode plates to the most suitable distance, greatly improving the adsorption efficiency of the equipment's reaction tank. It can simultaneously and quickly remove scale from the cathode plate of the equipment's reaction tank, preventing the scale adsorbed between the cathode and anode plates from becoming increasingly thick and causing short circuits between them. It also reduces the number of scraping operations per motor in a single reaction tank, resulting in lower energy consumption, fewer mechanical failures, more stable daily operation, and better adsorption effect. This benefits enterprises by saving water and energy. The overall structure of the equipment is simple, easy to maintain, and has a long service life, facilitating the vertical lifting scraping effect. In addition, the adjustable scraper position can better adapt to anode and cathode plates with different spacings.

[0021] 2. The lifting mechanism of this utility model facilitates the placement and removal of anode and cathode plates, and also makes it convenient to replace the scraper. It is easy for people to operate and use. The direct lifting method can directly move the top cover and its connected parts upward together until the lower parts are completely detached, so that the anode and cathode plates can be placed and removed, and the scraper can be fully exposed for direct removal and replacement.

[0022] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the internal structure of the reaction tank of this utility model;

[0025] Figure 3 This is a schematic diagram of the drainage pipe structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the push block structure of this utility model;

[0027] Figure 5 This is a schematic diagram of the adapter groove structure of this utility model;

[0028] Figure 6 This is a schematic diagram of the scraper body structure of this utility model.

[0029] In the diagram: 1. Reaction tank; 2. Lifting mechanism; 21. First connecting plate; 22. Electric push rod; 23. Push block; 24. Second connecting plate; 25. Adaptor groove; 26. Top cover; 3. Power mechanism; 31. Horizontal plate; 32. Motor; 33. Threaded column; 34. Vertical rod; 35. Threaded sleeve; 36. Sliding sleeve; 4. Scraping mechanism; 41. Mounting plate; 42. Fixing plate; 43. First adaptor hole; 44. Connecting rod; 45. Connecting strip; 46. Bracket; 47. Second adaptor hole; 48. Threaded rod; 49. Nut; 410. Mounting bracket; 411. Scraper body; 5. Liquid inlet and outlet mechanism; 51. Water inlet pipe; 52. Scale discharge pipe; 53. Drain pipe; 54. Water outlet pipe. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] This utility model provides a lifting-type dynamic scraping electrochemical device, including a reaction tank 1. Both ends of the reaction tank 1 are equipped with lifting mechanisms 2 for raising the height. The outer side of the reaction tank 1 is connected to a liquid inlet / outlet mechanism 5 for liquid inlet / outlet and scale removal. The lifting mechanism 2 has a power mechanism 3 inside for adjusting the height. The moving end of the power mechanism 3 is equipped with a scraping mechanism 4 for contact scraping of dirt. The power mechanism 3 includes an output component and a limiting component. The output component is located inside the lifting mechanism 2, and the limiting component is located inside the reaction tank 1. The output component and the limiting component allow adjustment of the required height position for scraping.

[0032] The scraping mechanism 4 includes a support component, a locking component, a moving component, and an adapter component. The support component is located inside the reaction tank 1, the locking component is located on top of the support component, the moving component is located on top of the support component, and the adapter component is located on top of the support component. Through the cooperation of the support component, locking component, moving component, and adapter component, dirt is scraped off directly upon release. The position of the scraper can then be adjusted to adapt to the anode and cathode plates.

[0033] Preferably, the lifting mechanism 2 includes a pushing component and a covering component, with the pushing component disposed at both ends of the reaction tank 1 and the covering component disposed at the top of the pushing component.

[0034] like Figure 4As shown, the pushing assembly includes a first connecting plate 21, which is fixedly installed at the bottom of both ends of the reaction tank 1. An electric push rod 22 is fixedly installed on the top of the first connecting plate 21, and a pushing block 23 is fixedly installed at the output end of the electric push rod 22. This enables the direct upward pushing to release the cover and seal, and also drives the lower components to move upward together, thereby enabling disassembly, replacement, and placement of the anode and cathode plates.

[0035] like Figure 4 As shown, the cover assembly includes a second connecting plate 24. The bottom of the second connecting plate 24 is provided with an adapter groove 25. The second connecting plate 24 covers the outside of the push block 23 through the adapter groove 25. A top cover 26 is fixedly installed on the inner side of the second connecting plate 24, which can realize the function of covering and sealing, and can also support the components connected to it.

[0036] When it is necessary to pick up or put down the scraper, or when the scraper needs to be replaced, the electric push rod 22 is used to operate directly. The electric push rod 22 pushes the second connecting plate 24 to move the top cover 26 upward together until the top cover 26 is separated from the reaction tank 1. The top cover 26 will then drive the power mechanism 3 and the scraping mechanism 4 to move upward together until the scraping mechanism 4 is above the reaction tank 1.

[0037] Since the top cover 26 is bolted to the push block 23 through the second connecting plate 24 and the opening adapter slot 25, it can move up and down stably during the pushing and pulling process. After pushing up, the bolt fixing can be released so that the top cover 26, along with the power mechanism 3 and the scraping mechanism 4, can be removed together by external equipment to facilitate better maintenance or replacement. Replacing the scraper alone does not require complete removal.

[0038] After replacing the anode and cathode plates and the scraper, the electric push rod 22 can then pull the top cover 26 to drive the power mechanism 3 and the scraping mechanism 4 downwards until they are in the initial position, which is the position shown in the figure.

[0039] further:

[0040] like Figure 5 As shown, the output component includes a horizontal plate 31, which is fixedly installed on the inner side wall of the top cover 26. A motor 32 is fixedly installed on the top of the horizontal plate 31. The output shaft of the motor 32 is keyed to a threaded post 33. A threaded sleeve 35 is threadedly connected to the outer side of the threaded post 33. The threaded sleeve 35 is rotatably connected to the horizontal plate 31 through it.

[0041] It enables power output operation, and in conjunction with the limit component, it can move up and down, and can rise and fall stably, thereby performing scraping work.

[0042] like Figure 5As shown, the limiting component includes a vertical rod 34, which is fixedly installed at both ends of the top of the inner cavity of the top cover 26. A sliding sleeve 36 is slidably connected to the outer side of the vertical rod 34. This facilitates limiting the output component during operation, thereby preventing the phenomenon of it being unable to move up or down.

[0043] When moving up and down:

[0044] The motor 32 operates directly, driving the threaded column 33 to rotate clockwise. This, through the threaded connection, causes the threaded sleeve 35 to move upward. As the threaded sleeve 35 moves upward, it drives the scraping mechanism 4 to move up and down together. In addition, it also drives the sliding sleeve 36 to move up and down together, and the sliding sleeve 36 slides on the surface of the vertical rod 34. When it rises to the required height, the motor 32 reverses, that is, it rotates counterclockwise. Then, it descends in the opposite direction according to the above-mentioned upward movement until it returns to the initial position. The repeated upward and downward movement directly drives the scraping mechanism 4 to perform scraping operations on the cathode plate.

[0045] like Figure 6 As shown, the support assembly includes a fixed plate 42, with mounting plates 41 fixedly installed at both ends of the fixed plate 42. One end of the mounting plate 41 is fixedly installed at the end of the sliding sleeve 36 and the threaded sleeve 35, and a bracket 46 is fixedly installed on the top of the fixed plate 42. This facilitates the transmission and support functions, ensuring the connection and adjustment of the scraper below.

[0046] The adapter component includes a first adapter hole 43 and a second adapter hole 47. The first adapter hole 43 is opened on the top of the fixing plate 42, and the second adapter hole 47 is opened on the top of the bracket 46, which facilitates the limit adjustment when adjusting the scraper and is not obstructed during the adjustment process.

[0047] like Figure 6 As shown, the locking assembly includes a threaded rod 48, which slides inside the second adapter hole 47. A nut 49 is threadedly connected to the outer side of the threaded rod 48, and a connecting strip 45 is fixedly installed at the bottom end of the threaded rod 48. This serves to lock the scraper after adjustment, preventing loosening that could reduce the scraping effect.

[0048] like Figure 6 As shown, the movable component includes a connecting rod 44, which is fixedly installed at both ends of the bottom of the connecting strip 45. A mounting bracket 410 is fixedly installed at the bottom end of the connecting rod 44. A scraper body 411 is bolted inside the mounting bracket 410, which can support and install the scraper and move together with it through the above operation. The bolted connection between the two facilitates subsequent disassembly and replacement.

[0049] Based on the above, when the scraper body 411 needs to be replaced when it is located at the top of the reaction tank 1, the bolts between the scraper body 411 and the mounting bracket 410 can be directly released and then it can be removed directly. After replacing the new scraper body 411, the scraper body 411 and the mounting bracket 410 can be fixed together with bolts.

[0050] When the scraper needs to be adjusted, first loosen the nut 49, and then move the threaded rod 48 by pushing and pulling the nut 49. At this time, the threaded rod 48 will not only slide inside the second adapter hole 47, but will also move the bottom connecting strip 45 together. When the connecting strip 45 moves, it will move the mounting bracket 410 and the scraper body 411 inside through the connecting rod 44 until it moves to the required position.

[0051] Once the position has been adjusted, stop moving the device and then tighten the nut 49 so that it presses against the top of the bracket 46, thus securing it and ensuring the stability of subsequent scraping.

[0052] The length of the first adapter hole 43 and the second adapter hole 47 is not only the length shown in the figure, but can also be longer. At the same time, the width of the fixing plate 42 can be set to be smaller, so as to better adapt to the spacing between the anode and cathode plates.

[0053] at last:

[0054] like Figure 3 As shown, the liquid inlet and outlet mechanism 5 includes a water inlet pipe 51, which connects the two ends of the surface and the bottom of the back side of the reaction tank 1. A water outlet pipe 54 is connected to the top of the back side of the reaction tank 1. A drain pipe 53 is connected to the inner side wall of the bottom of the reaction tank 1. A scale discharge pipe 52 is connected to the bottom of the reaction tank 1.

[0055] The inlet pipe 51 enables water intake, the outlet pipe 54 enables water discharge from the reaction tank, the drain pipe 53 discharges liquid, and the scale removal pipe 52 removes scale as needed to prevent excessive scale buildup inside the reaction tank 1.

[0056] When scraping scale, first place the cathode and anode plates in the reaction tank 1, then adjust the position of the scraper in the scraping mechanism 4 so that it is in a position that can be scraped. Start the power mechanism 3 to drive the scraping mechanism 4 to move up and down repeatedly, so as to scrape scale from the cathode plate and remove it in the following manner.

[0057] During operation, circulating water enters reaction tank 1 for electrolysis, and an oxidation reaction occurs in the anode area to generate ClO. -Strong oxidizing substances such as H2O2 and O3 play a good role in sterilization, algae removal, and COD removal. A large number of hydroxide ions are generated in the cathode area, which react with bicarbonate ions in the water to form carbonate ions, thus disrupting the hydrolysis equilibrium of bicarbonate ions and removing the alkalinity of the water. Under the action of the electric field, calcium and magnesium ions move towards the cathode plate and react with hydroxide ions and carbonate ions to produce magnesium hydroxide and calcium carbonate precipitates. These precipitates are adsorbed on the cathode plate. The cathode plate scraping program is started by an electrical signal or time. Before starting the cathode plate scraping program, the valves on the inlet pipe 51 and outlet pipe 54 are closed, and the drain valve and drain pump are opened to drain water. After the drainage is completed, the scraping program is started, and the up-and-down scraping mechanism is activated. The scraping mechanism 4 moves back and forth up and down in the above way, which is the power mechanism 3 driving the scraping mechanism 4 to form the scraping operation. After the scraping is completed, the scale discharge valve is opened, and the solid scale is discharged to the designated location through the scale discharge pipe 52.

[0058] In summary, this utility model adopts a dynamic lifting and lowering scraping method, which can reduce the distance between the anode and cathode plates to the most suitable distance, greatly improving the adsorption efficiency of the reaction tank 1 of the equipment. Not only can it stay at a position higher than the top of the reaction tank 1 when the scraper is not scraping, but it can also avoid the scraper from being in long-term contact with water and thus rusting. At the same time, it is easy to replace and maintain. In addition, after the scraping is completed, the scale adhering to the scraper can be cleaned in time to avoid affecting the scraping effect of the next scraping and accelerating the corrosion of the scraper, thus affecting the use of the equipment.

[0059] The dynamic lifting and scraping mechanism can simultaneously and quickly remove scale from the cathode plate in reaction tank 1, preventing the scale adsorbed between the cathode and anode plates from becoming increasingly thick and causing short circuits. This reduces the number of scale scraping operations per power unit in each reaction tank 1, resulting in lower energy consumption, fewer mechanical failures, and more stable daily operation. Consequently, the adsorption effect is better, which is beneficial for enterprises to save water and energy, in line with industrial policies. At the same time, the overall structure of the equipment is simple, easy to maintain, and has a long service life.

[0060] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lifting-type dynamic scale scraping electrochemical device, characterized in that, Including the reaction tank (1); Both ends of the reaction tank (1) are provided with lifting mechanisms (2) for raising the height. The outside of the reaction tank (1) is connected to a liquid inlet and outlet mechanism (5) for liquid inlet, liquid outlet and scale removal. The inside of the lifting mechanism (2) is provided with a power mechanism (3) for raising and lowering the height. The moving end of the power mechanism (3) is provided with a scraping mechanism (4) for contact scraping of dirt. The power mechanism (3) includes an output component and a limiting component. The output component is located inside the lifting mechanism (2), and the limiting component is located inside the reaction tank (1). The scraping mechanism (4) includes a support component, a locking component, a moving component, and an adapter component. The support component is disposed inside the reaction tank (1), the locking component is disposed on top of the support component, the moving component is disposed on top of the support component, and the adapter component is disposed on top of the support component.

2. The lifting-type dynamic scale scraping electrochemical device according to claim 1, characterized in that: The lifting mechanism (2) includes a pushing component and a covering component. The pushing component is located at both ends of the reaction tank (1), and the covering component is located at the top of the pushing component.

3. The lifting-type dynamic scale scraping electrochemical device according to claim 2, characterized in that: The pushing assembly includes a first connecting plate (21), which is fixedly installed at the bottom of both ends of the reaction tank (1). An electric push rod (22) is fixedly installed on the top of the first connecting plate (21), and a push block (23) is fixedly installed at the output end of the electric push rod (22).

4. The lifting-type dynamic scale scraping electrochemical device according to claim 3, characterized in that: The cover assembly includes a second connecting plate (24), the bottom of which is provided with an adapter groove (25). The second connecting plate (24) covers the outside of the push block (23) through the adapter groove (25), and a top cover (26) is fixedly installed on the inside of the second connecting plate (24).

5. The lifting-type dynamic scale scraping electrochemical device according to claim 1, characterized in that: The output component includes a horizontal plate (31), which is fixedly installed on the inner side wall of the top cover (26). A motor (32) is fixedly installed on the top of the horizontal plate (31). The output shaft of the motor (32) is keyed to a threaded column (33). A threaded sleeve (35) is threadedly connected to the outer side of the threaded column (33). The threaded sleeve (35) is rotatably connected to the horizontal plate (31) through it.

6. The lifting-type dynamic scale scraping electrochemical device according to claim 5, characterized in that: The limiting component includes a vertical rod (34), which is fixedly installed at both ends of the top of the inner cavity of the top cover (26), and a sliding sleeve (36) is slidably connected to the outside of the vertical rod (34).

7. The lifting-type dynamic scale scraping electrochemical device according to claim 1, characterized in that: The support assembly includes a fixing plate (42), and mounting plates (41) are fixedly installed at both ends of the fixing plate (42). One end of the mounting plate (41) is fixedly installed at the end of the sliding sleeve (36) and the threaded sleeve (35). A bracket (46) is fixedly installed on the top of the fixing plate (42). The adapter component includes a first adapter hole (43) and a second adapter hole (47), the first adapter hole (43) being formed on the top of the fixing plate (42) and the second adapter hole (47) being formed on the top of the bracket (46).

8. The lifting-type dynamic scale scraping electrochemical device according to claim 7, characterized in that: The locking assembly includes a threaded rod (48) which slides inside the second adapter hole (47). A nut (49) is threadedly connected to the outer side of the threaded rod (48), and a connecting strip (45) is fixedly installed at the bottom end of the threaded rod (48).

9. The lifting-type dynamic scale scraping electrochemical device according to claim 8, characterized in that: The movable component includes a connecting rod (44), which is fixedly installed at both ends of the bottom of the connecting bar (45). A mounting bracket (410) is fixedly installed at the bottom end of the connecting rod (44), and a scraper body (411) is bolted inside the mounting bracket (410).

10. The lifting-type dynamic scale scraping electrochemical device according to claim 1, characterized in that: The liquid inlet and outlet mechanism (5) includes a water inlet pipe (51), which is connected to both ends of the surface and the bottom of the back of the reaction tank (1). The top of the back of the reaction tank (1) is connected to a water outlet pipe (54), the inner wall of the bottom of the reaction tank (1) is connected to a drain pipe (53), and the bottom of the reaction tank (1) is connected to a scale removal pipe (52).

Images